CN201956379U - Full-automatic 90-degree photovoltaic frame production line - Google Patents
Full-automatic 90-degree photovoltaic frame production line Download PDFInfo
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- CN201956379U CN201956379U CN2011200478867U CN201120047886U CN201956379U CN 201956379 U CN201956379 U CN 201956379U CN 2011200478867 U CN2011200478867 U CN 2011200478867U CN 201120047886 U CN201120047886 U CN 201120047886U CN 201956379 U CN201956379 U CN 201956379U
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- punch press
- conveying device
- sawing machine
- automatic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a full-automatic 90-degree photovoltaic frame production line. The production line comprises an integral-feeding device, a sawing machine, a punch conveying device, a punch and a finished-product conveying device, wherein the left end of the integral-feeding device is connected with the sawing machine; the sawing machine is connected with the punch through the punch conveying device; and the finished-product conveying device is arranged at the front end of the punch. By adopting the full-automatic photovoltaic frame production line, except for the manual feeding, all the processes are automatically controlled by programs in a PLC (Programmable Logic Controller), and one frame can be produced within 5 to 10 seconds, so that the efficiency is improved while the manual labor is saved; all key components are processed and manufactured highly precisely, so that the high product precision is ensured; and the product qualification rate is improved. As the production line is provided with a photoelectric detecting system, in case of stops due to problems, multiple emergency-stop positions are provided simultaneously; and as a shield is mounted outside the sawing machine, the production line has high security and reliability.
Description
Technical field
The utility model relates to a kind of full-automatic 90 ° of photovoltaic frame production lines.
Background technology
Existing photovoltaic frame is made machine and mostly is the unit form, needs plurality of devices to carry out processing and manufacturing from being worked into finished product.This working method inefficiency, at the bottom of the rate of finished products, and lavish labor on, complex operation, through repeatedly turnover could finished product, therefore need a kind of photovoltaic frame automatic assembly line with greater efficiency.
The utility model content
The purpose of this utility model provides a kind of full-automatic 90 ° of photovoltaic frame production lines, can the fully-automatic production photovoltaic with the production line of frame, problem such as solved existing photovoltaic frame processing and manufacturing inefficiency, rate of finished products is low and lavish labor on.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of full-automatic 90 ° of photovoltaic frame production lines, comprise whole send device, sawing machine, punch press conveying device, punch press and finished conveying device, described putting in order send the left end of device to be connected with sawing machine, and sawing machine is connected with punch press by the punch press conveying device, and the punch press front end is provided with finished conveying device; Described putting in order send the right-hand member of device to be provided with feed mechanism, and feed mechanism is connected with first stepping motor; Described sawing machine is the automatic sawing machine of planer-type, sawing machine comprises saw bin and blank paralell, wherein saw bin and be provided with the walking support body, on the walking support body binder cylinder and saw disc casing are housed, on the saw disc casing saw disc is housed, the saw disc casing is installed on the walking support body by guide rail, and by second step motor drive, the blank paralell is provided with blank platform and express delivery mechanism, be equipped with on the blank platform and stop cylinder, express delivery mechanism is installed on the blank paralell by optical axis, and by the 3rd step motor drive; Described punch press conveying device one end is connected with the blank platform, the other end of punch press conveying device is installed on the adjustment rack, and adjustment rack is installed on the punch press, and the punch press conveying device is provided with the punch press feed mechanism, the punch press feed mechanism is connected with the 4th stepping motor, on the punch press conveying device manipulator is housed;
Described punch press is the fluid pressure type punch press, punch press comprises base, column, moved cross beam and entablature body, four root posts are installed on the base, the column middle part is provided with moved cross beam and column slides up and down, the entablature body is equipped with on column top, on the entablature body hydraulic cylinder is installed, hydraulic cylinder is connected with hydraulic power unit with moved cross beam respectively;
Protective cover and waste material go-cart are equipped with in described sawing machine outside.
The beneficial effects of the utility model are:
1, the utility model is full-automatic photovoltaic frame production line, and all processes all is that the interior program control of PLC is carried out automatically except that artificial material loading, can produce one second at 5-10, when raising the efficiency, saves manpower.
2, low, the debris removal dirt of the utility model noise, waste material is few, rate of finished products is high, can save material greatly, simultaneously, environmental protection and energy saving occupy little space.
3, all outsourcing pieces of the utility model adopt the top product of import, and each critical component is the high-precision processing manufacturing, determines the high accuracy of product.Improve the qualification rate of product.
4, the utility model is equipped with photodetector system, and the chance problem is shut down, and is provided with the anxious off-position in many places simultaneously and puts, and protective cover is equipped with in the sawing machine outside, has very high fail safe and reliability.
Description of drawings
With reference to the accompanying drawings the utility model is described in further detail below.
Fig. 1 is the vertical view of the described full-automatic 90 ° of photovoltaic frame production lines of the utility model embodiment;
Fig. 2 is the end view of the described full-automatic 90 ° of photovoltaic frame production lines of the utility model embodiment;
Fig. 3 is the cover structure schematic diagram of sawing machine in the described full-automatic 90 ° of photovoltaic frame production lines of the utility model embodiment.
Among the figure:
1, the whole device that send; 11, feed mechanism; 12, first stepping motor; 2, sawing machine; 21, saw bin; 211, walking support body; 212, binder cylinder; 213, saw disc casing; 214, saw disc; 215, guide rail; 216, second stepping motor; 22, blank paralell; 221, blank platform; 222, express delivery mechanism; 223, stop cylinder; 224, optical axis; 225, the 3rd stepping motor; 3, punch press conveying device; 31, punch press feed mechanism; 32, the 4th stepping motor; 33, manipulator; 4, punch press; 41, base; 42, column; 43, moved cross beam; 44, entablature body; 45, hydraulic cylinder; 5, finished conveying device; 6, adjustment rack; 201, protective cover; 202, waste material go-cart.
Embodiment
As Figure 1-3, the described a kind of full-automatic 90 ° of photovoltaic frame production lines of the utility model embodiment, comprise whole send device 1, sawing machine 2, punch press conveying device 3, punch press 4 and finished conveying device 5, described putting in order send the left end of device 1 to be connected with sawing machine 2, sawing machine 2 is connected with punch press 4 by punch press conveying device 3, and punch press 4 front ends are provided with finished conveying device 5; Described putting in order send the right-hand member of device 1 to be provided with feed mechanism 11, and feed mechanism 11 is connected with first stepping motor 12; Described sawing machine 2 is the automatic sawing machine of planer-type, sawing machine 2 comprises saw bin 21 and blank paralell 22, wherein saw bin 21 and be provided with walking support body 211, on the walking support body 211 binder cylinder 212 and saw disc casing 213 are housed, saw disc 214 is housed on the saw disc casing 213, saw disc casing 213 is installed on the walking support body 211 by guide rail 215, and by 216 drivings of second stepping motor, blank paralell 22 is provided with blank platform 221 and express delivery mechanism 222, be equipped with on the blank platform 221 and stop cylinder 223, express delivery mechanism 222 is installed on the blank paralell 22 by optical axis 224, and drives by the 3rd stepping motor 225; Described punch press conveying device 3 one ends are connected with blank platform 221, the other end of punch press conveying device 3 is installed on the adjustment rack 6, adjustment rack 6 is installed on the punch press 4, punch press conveying device 3 is provided with punch press feed mechanism 31, punch press feed mechanism 31 is connected with the 4th stepping motor 32, and manipulator 33 is housed on the punch press conveying device 3; Described punch press 4 is the fluid pressure type punch press, punch press 4 comprises base 41, column 42, moved cross beam 43 and entablature body 44, four root posts 42 are installed on the base 41, column 42 middle parts are provided with moved cross beam 43 and column 42 slides up and down, entablature body 44 is equipped with on column 42 tops, hydraulic cylinder 45 is installed on the entablature body 44, and hydraulic cylinder 45 is connected with hydraulic power unit with moved cross beam 43 respectively; Protective cover 201 and waste material go-cart 202 are equipped with in described sawing machine 2 outsides.
During concrete the use, material is put into whole sending on the device 1, stepping motor 12 drives the mobile pusher of feed mechanism 11 forward, material is delivered on the blank platform 221 of sawing machine 2.Stopped that before sending cylinder 224 rises.After feeding puts in place, feed mechanism 11 stop motions, express delivery mechanism 223 walks forward and stops that cylinder 224 will expect fixingly together, and binder cylinder 212 is binder from top to bottom, and stepping motor 216 drives saw disc casings 213 and saws material, after having sawed material, saw disc casing 213 stops the saw material, and then, binder cylinder 212 rises, stop that cylinder 224 falls, express delivery mechanism 223 delivers to material and returns after punch press pipeline 3 puts in place.Stepping motor 32 drives punch press feed mechanism 31 toward the punch press feeding.Because of punch press 4 once dashes one in material, therefore, punch press feed mechanism 31 is the stepping circulation material conveying, after material is delivered to the position, manipulator 33 material foldings, past punch press moves delivers to punch press 4 with material, hydraulic power unit is given hydraulic cylinder 45 fuel feeding then, hydraulic cylinder 45 driving moved cross beams 43 down move and dash material, and after having dashed, hydraulic cylinder 45 drives moved cross beams 43 and rises, manipulator 33 back moves, on the way open, material is delivered on the finished product pipeline 5, have finished product pipeline 5 to transfer out again.Repeat then toward the punch press feeding with towards the material action.At the same time, sawing machine is sawed material next time.Sawed the back by 223 feedings of express delivery mechanism, repeated above-mentioned action, after whole material had dashed, the equipment autostop was waited for next circulation.All processes all was that program control in the PLC is carried out automatically the utility model need carry out during except material loading manually, after a batch of material processes, was carrying out next group processing, and circulation is carried out.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but on its shape or structure, do any variation; every have identical with a application or akin technical scheme, all drops within the protection range of the present utility model.
Claims (3)
1. full-automatic 90 ° of photovoltaic frame production lines, comprise whole send device (1), sawing machine (2), punch press conveying device (3), punch press (4) and finished conveying device (5), it is characterized in that: described putting in order send the left end of device (1) to be connected with sawing machine (2), sawing machine (2) is connected with punch press (4) by punch press conveying device (3), and punch press (4) front end is provided with finished conveying device (5); Described putting in order send the right-hand member of device (1) to be provided with feed mechanism (11), and feed mechanism (11) is connected with first stepping motor (12); Described sawing machine (2) comprises saw bin (21) and blank paralell (22), wherein saw bin (21) and be provided with walking support body (211), on the walking support body (211) binder cylinder (212) and saw disc casing (213) are housed, saw disc (214) is housed on the saw disc casing (213), saw disc casing (213) is installed on the walking support body (211) by guide rail (215), blank paralell (22) is provided with blank platform (221) and express delivery mechanism (222), be equipped with on the blank platform (221) and stop cylinder (223), express delivery mechanism (222) is installed on the blank paralell (22) by optical axis (224), and drives by the 3rd stepping motor (225); Described punch press conveying device (3) one ends are connected with blank platform (221), the other end of punch press conveying device (3) is installed on the adjustment rack (6), adjustment rack (6) is installed on the punch press (4), punch press conveying device (3) is provided with punch press feed mechanism (31), punch press feed mechanism (31) is connected with the 4th stepping motor (32), and manipulator (33) is housed on the punch press conveying device (3).
2. full-automatic 90 ° of photovoltaic frame production lines according to claim 1, it is characterized in that: described punch press (4) comprises base (41), column (42), moved cross beam (43) and entablature body (44), base (41) is gone up four root posts (42) is installed, column (42) middle part is provided with moved cross beam (43) and column (42) slides up and down, entablature body (44) is equipped with on column (42) top, entablature body (44) is gone up hydraulic cylinder (45) is installed, and hydraulic cylinder (45) is connected with hydraulic power unit with moved cross beam (43) respectively.
3. full-automatic 90 ° of photovoltaic frame production lines according to claim 1 and 2, it is characterized in that: protective cover (201) and waste material go-cart (202) are equipped with in described sawing machine (2) outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200478867U CN201956379U (en) | 2011-02-25 | 2011-02-25 | Full-automatic 90-degree photovoltaic frame production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200478867U CN201956379U (en) | 2011-02-25 | 2011-02-25 | Full-automatic 90-degree photovoltaic frame production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201956379U true CN201956379U (en) | 2011-08-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200478867U Expired - Lifetime CN201956379U (en) | 2011-02-25 | 2011-02-25 | Full-automatic 90-degree photovoltaic frame production line |
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| Country | Link |
|---|---|
| CN (1) | CN201956379U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924091A (en) * | 2015-06-04 | 2015-09-23 | 山东金博利达精密机械有限公司 | Flexible automatic machining unit of photovoltaic module aluminum frame |
| CN105215690A (en) * | 2015-10-20 | 2016-01-06 | 深圳市泓意宝自动化设备有限公司 | A kind of full automatic solar frame production robot |
| CN105515508A (en) * | 2016-01-11 | 2016-04-20 | 苏州荣超自动化科技有限公司 | Frame machining equipment of solar module |
-
2011
- 2011-02-25 CN CN2011200478867U patent/CN201956379U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924091A (en) * | 2015-06-04 | 2015-09-23 | 山东金博利达精密机械有限公司 | Flexible automatic machining unit of photovoltaic module aluminum frame |
| CN105215690A (en) * | 2015-10-20 | 2016-01-06 | 深圳市泓意宝自动化设备有限公司 | A kind of full automatic solar frame production robot |
| CN105515508A (en) * | 2016-01-11 | 2016-04-20 | 苏州荣超自动化科技有限公司 | Frame machining equipment of solar module |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110831 |