CN202963291U - An automatic stamping production line for metal cans - Google Patents
An automatic stamping production line for metal cans Download PDFInfo
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- CN202963291U CN202963291U CN 201220587247 CN201220587247U CN202963291U CN 202963291 U CN202963291 U CN 202963291U CN 201220587247 CN201220587247 CN 201220587247 CN 201220587247 U CN201220587247 U CN 201220587247U CN 202963291 U CN202963291 U CN 202963291U
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- 239000002184 metal Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- 239000000463 material Substances 0.000 claims description 37
- 238000004080 punching Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 description 16
- 230000005540 biological transmission Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 238000012937 correction Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种冲压生产线,特别是涉及一种金属罐自动冲压生产线。 The utility model relates to a stamping production line, in particular to an automatic stamping production line for metal cans.
背景技术 Background technique
随着金属罐行业的发展,金属罐的加工生产已经成为该行业的首要问题,而在金属罐加工最常用的机器是冲床。冲床是机械加工中一种常用的设备,主要用于冲压加工金属板材或卷材,直接获得根据模型成型的产品。 With the development of the metal can industry, the processing and production of metal cans has become the primary issue in this industry, and the most commonly used machine for metal can processing is a punching machine. Punch press is a commonly used equipment in mechanical processing, mainly used for stamping and processing metal sheets or coils, and directly obtaining products formed according to the model.
此前国内的冲压生产线,使用的冲床性能较低,生产线中很多工序都需要人工来操作,普遍存在劳动强度大、安全性差,非自动化生产、生产率低,生产质量不稳定,占用场地面积大的问题。 Previously, the domestic stamping production line used low-performance punching machines, and many processes in the production line required manual operations. There were generally problems such as high labor intensity, poor safety, non-automated production, low productivity, unstable production quality, and a large area occupied by the site. .
目前国内在一些五金冲压多工序领域里,使用多台冲床,通过模具和控制系统等联合在一起进行自动化冲压,但此种系统存在使用冲床较多、分散、机构庞大,而且占地面积大和生产效率相对较低的问题依然得不到解决。 At present, in some metal stamping multi-process fields in China, multiple punching machines are used to carry out automatic stamping through the combination of molds and control systems. The problem of relatively low efficiency remains unresolved.
实用新型内容 Utility model content
本实用新型要解决的技术问题是针对上述现有技术的不足,提供一种结构紧凑、占地面积小,生产效率高的金属罐自动冲压生产线。 The technical problem to be solved by this utility model is to provide an automatic stamping production line for metal cans with compact structure, small footprint and high production efficiency in view of the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本实用新型所采取的技术方案是:一种金属罐自动冲压生产线,该金属罐自动冲压生产线包括升降台车、单臂机械手、送料装置、冲床和下料输送带,其中升降台车放置于送料装置一侧,用于放置片料;单臂机械手设于送料装置上方,用于将升降台车上的片料移送至送料装置;送料装置的输出端设有冲床,该送料装置用于将片料输送至冲床,该冲床用于对片料进行冲压加工;下料输送带设于冲床的输出端,用于把成品输送到人工收料处。 In order to solve the above technical problems, the technical solution adopted by the utility model is: an automatic stamping production line for metal cans, the automatic stamping production line for metal cans includes a lifting trolley, a single-arm manipulator, a feeding device, a punch press and a feeding conveyor belt, wherein The lifting trolley is placed on one side of the feeding device to place the sheet material; the single-arm manipulator is set above the feeding device to transfer the sheet material on the lifting trolley to the feeding device; the output end of the feeding device is equipped with a punch. The feeding device is used to convey the sheet material to the punching machine, which is used for punching the sheet material; the unloading conveyor belt is set at the output end of the punching machine, and is used to transport the finished product to the manual receiving place.
上述技术方案中,送料装置包括工作台、丝杆传送组件、定位气缸组件、夹爪、导向轮和支撑滚轮;丝杆传送组件架设于工作台上,作为送料装置的动力装置,用于推送片料;定位气缸组件架设于丝杆传送组件两侧,定位气缸组件包括定位气缸和矫正式导轮,用于定位片料;夹爪、导向轮和支撑滚轮架设于丝杆传送组件上,夹爪用于夹紧固定定位后的片料,导向轮用于在传送片料过程中进行导向,支撑滚轮用于在传送过程中对片料的支撑承托。 In the above technical solution, the feeding device includes a workbench, a screw conveying assembly, a positioning cylinder assembly, jaws, guide wheels and supporting rollers; the screw conveying assembly is erected on the workbench as a power device of the feeding device for pushing the sheet material; the positioning cylinder assembly is erected on both sides of the screw conveying assembly, and the positioning cylinder assembly includes a positioning cylinder and a correction guide wheel for positioning the sheet material; the jaws, guide wheels and support rollers are erected on the screw conveying assembly, and the gripper It is used to clamp and fix the positioned sheet material, the guide wheel is used to guide the sheet material during the conveying process, and the support roller is used to support the sheet material during the conveying process.
上述技术方案中,冲床为一双轴冲床,包括模具工作台、拉料组件、多工位加工台和多工位机械手;拉料组件设于模具工作台侧,多工位机械手设于多工位加工台上。拉料组件用于把冲压剩余废料拉出模具工作台,多工位机械手用于把冲压好的片料经过多工位加工台进行加工,在完成各种加工后,再由多工位机械手把成品搬到下料输送带。 In the above technical scheme, the punching machine is a two-axis punching machine, including a mold table, a material pulling assembly, a multi-station processing table and a multi-station manipulator; on the processing table. The pulling component is used to pull the remaining stamping waste out of the mold workbench. The multi-station manipulator is used to process the stamped sheet through the multi-station processing table. After completing various processing, the multi-station manipulator will The finished product is moved to the unloading conveyor belt.
上述技术方案中,多工位机械手的手部设有缓冲吸嘴用于更好地吸附片料。 In the above technical solution, the hand of the multi-station manipulator is provided with a buffer suction nozzle for better absorbing the sheet material.
本实用新型的有益效果是:上述构造的一种金属罐自动冲压生产线,把送料装置、冲床和下料输送带有机地结合起来,结构紧凑、自动化程度高、占地面积小,其中还采用一台进口的双轴冲床,此类冲床加工工位多、换装模具快、易调试,加工精度高、稳定性好,生产效率高。 The beneficial effects of the utility model are: the metal can automatic punching production line with the above structure organically combines the feeding device, the punching machine and the feeding conveyor belt, has a compact structure, a high degree of automation, and a small footprint. Taiwan imported double-axis punching machine, this type of punching machine has many processing stations, fast mold change, easy debugging, high processing precision, good stability and high production efficiency.
附图说明 Description of drawings
图1是本实用新型的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是图1沿图1中A-A线的剖视图。 Fig. 2 is a sectional view of Fig. 1 along line A-A in Fig. 1 .
图3是图1沿图1中B-B线的剖视图。 Fig. 3 is a sectional view of Fig. 1 along line B-B in Fig. 1 .
图中,1、片料;2、升降台车;3、单臂机械手;4、送料装置;5、冲床;6、下料输送带;41、工作台;42、丝杆传送组件;43、定位气缸组件;44、夹爪;45、导向轮;46、支撑滚轮;51、模具工作台;52、拉料组件;53、多工位加工台;54、多工位机械手;431、定位气缸;432、矫正式导轮;541、缓冲吸嘴。 In the figure, 1. sheet material; 2. lifting trolley; 3. single-arm manipulator; 4. feeding device; 5. punching machine; 6. feeding conveyor belt; 41. working table; Positioning cylinder assembly; 44. Gripper; 45. Guide wheel; 46. Support roller; 51. Die table; 52. Pulling component; 53. Multi-station processing table; 54. Multi-station manipulator; ; 432, correction guide wheel; 541, buffer suction nozzle.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1、图2和图3所示,该金属罐自动冲压生产线包括升降台车2、单臂机械手3、送料装置4、冲床5和下料输送带6;升降台车2放置于送料装置4一侧,用于放置片料1;单臂机械手3设于送料装置4上方,用于从升降台车2上搬运片料1到送料装置4上;送料装置4的输出端设有冲床5,该送料装置4用于将片料1输送至冲床5,该冲床5用于对片料1进行冲压加工;下料输送带6设于冲床5的输出端,用于把成品送由人工收料。
As shown in Figure 1, Figure 2 and Figure 3, the metal can automatic stamping production line includes a lifting trolley 2, a single-
在上述实施方案中,送料装置4包括工作台41、丝杆传送组件42、定位气缸组件43、夹爪44、导向轮45和支撑滚轮46;丝杆传送组件42架设于工作台41上,作为送料装置4的动力装置,用于片料1的推送传输;定位气缸组件43架设于丝杆传送组件42两侧,定位气缸组件43包括定位气缸431和矫正式导轮432,用于定位片料1;夹爪架设于丝杆传送组件42上用于夹紧固定定位后的片料1;丝杆传送组件42上架设有导向轮45,用于在传送片料1过程中进行导向;支撑滚轮46架设于丝杆传送组件42上,用于在传送过程中对片料1的支撑承托;送料装置4的输出端设有冲床5,用于对片料1进行冲压及各种加工。
In the above-described embodiment, the feeding device 4 includes a
在上述实施方式中,冲床5为一双轴冲床,包括模具工作台51、拉料组件52、多工位加工台53和多工位机械手54。拉料组件52设于模具工作台51侧,多工位机械手54设于多工位加工台53上。其中拉料组件52用于把冲压剩余废料拉出模具工作台51,多工位机械手54用于把冲压好的片料1经过多工位加工台53进行加工,在完成各种加工后,再由多工位机械手54把成品搬到下料输送带6。
In the above embodiment, the punch press 5 is a double-axis punch press, including a mold table 51 , a
在上述实施方式中,多工位机械手54的手部设有缓冲吸嘴551用于搬动片料1时更好地吸附固定片料1。
In the above embodiments, the hand of the
在使用本实用新型时,人工将片料1放置到升降台车2上,把升降台车2移动到送料装置4前并升到相应高度定位;启动生产线,单臂机械手3移动到升降台车2上方落下并固定片料1,然后把片料1搬到送料装置4的定位气缸组件43上,由支撑滚轮46支撑,经定位气缸组件43的定位气缸431调整后用矫正式导轮432进行精确定位,同时夹爪44将片料1边缘夹紧固定,并由丝杆传送组件42在支撑滚轮46的支撑下将片料1前部推送到模具工作台51上方进行冲压,在推送过程中由导向轮45进行导向;一块片料可冲压两次,第一次冲压后拉料组件52把片料1前部拉出模具工作台,同时后部被拉到模具工作台51上方进行第二次冲压,两次冲压后拉料组件52把完成冲压的剩余片料拉出处理,等待下轮冲压;同时多工位机械手54把冲压好的片料通过缓冲吸嘴541吸附并搬送到多工位加工台53进行各种成型加工,最后多工位机械手54把成品搬到下料输送带6上输出,并由人工收料。
When using the utility model, the
以上的实施例只是在于说明而不是限制本实用新型,故凡依本实用新型专利申请范围所述的方法所做的等效变化或修饰,均包括于本实用新型专利申请范围内。 The above embodiments are only intended to illustrate rather than limit the utility model, so all equivalent changes or modifications made according to the method described in the scope of the patent application of the utility model are included in the scope of the patent application of the utility model.
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| CN 201220587247 CN202963291U (en) | 2012-11-09 | 2012-11-09 | An automatic stamping production line for metal cans |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103691832A (en) * | 2013-12-31 | 2014-04-02 | 东莞市铁生辉制罐有限公司 | A fully automatic production device for food cans |
| CN105312442A (en) * | 2014-06-17 | 2016-02-10 | 柳一韩 | Apparatus for manufacturing metallic cans |
| CN105328064A (en) * | 2015-12-01 | 2016-02-17 | 东莞市东平机械有限公司 | A plate automatic loading and unloading production line |
| CN106001237A (en) * | 2016-07-21 | 2016-10-12 | 广东和氏自动化技术股份有限公司 | Sheet metal punching production multi-robot collaborative production line |
| CN106863124A (en) * | 2017-03-07 | 2017-06-20 | 佛山华数机器人有限公司 | A kind of automatically grinding system based on robot |
| CN107537903A (en) * | 2017-09-22 | 2018-01-05 | 长沙金鸿顺汽车部件有限公司 | A kind of integrated Multi-station punching machine system |
| CN108657810A (en) * | 2018-07-03 | 2018-10-16 | 东莞市运泰自动化科技有限公司 | A kind of product and magazine seperator |
| CN109720857A (en) * | 2019-02-26 | 2019-05-07 | 创美工艺(常熟)有限公司 | The suction disc push plate device of floor punching cutting machine |
| CN111176249A (en) * | 2020-01-10 | 2020-05-19 | 陈晓明 | A kind of multi-station stamping forming and intelligent manufacturing method of forming die |
| CN113426895A (en) * | 2021-08-26 | 2021-09-24 | 广东捷瞬机器人有限公司 | Automatic blanking and punching production line for sheets |
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2012
- 2012-11-09 CN CN 201220587247 patent/CN202963291U/en not_active Expired - Lifetime
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103691832B (en) * | 2013-12-31 | 2015-10-28 | 东莞市铁生辉制罐有限公司 | Full-automatic production device for food cans |
| CN103691832A (en) * | 2013-12-31 | 2014-04-02 | 东莞市铁生辉制罐有限公司 | A fully automatic production device for food cans |
| US9744583B2 (en) | 2014-06-17 | 2017-08-29 | Il Han Yoo | Apparatus for manufacturing metallic can |
| CN105312442A (en) * | 2014-06-17 | 2016-02-10 | 柳一韩 | Apparatus for manufacturing metallic cans |
| CN105312442B (en) * | 2014-06-17 | 2018-04-13 | 柳一韩 | For manufacturing the device of metal can |
| CN105328064A (en) * | 2015-12-01 | 2016-02-17 | 东莞市东平机械有限公司 | A plate automatic loading and unloading production line |
| CN106001237A (en) * | 2016-07-21 | 2016-10-12 | 广东和氏自动化技术股份有限公司 | Sheet metal punching production multi-robot collaborative production line |
| CN106001237B (en) * | 2016-07-21 | 2019-03-19 | 广东和氏工业技术集团股份有限公司 | Metal punching produces multirobot cooperating manufacture line |
| CN106863124A (en) * | 2017-03-07 | 2017-06-20 | 佛山华数机器人有限公司 | A kind of automatically grinding system based on robot |
| CN106863124B (en) * | 2017-03-07 | 2019-01-15 | 佛山华数机器人有限公司 | A kind of automatically grinding system based on robot |
| CN107537903A (en) * | 2017-09-22 | 2018-01-05 | 长沙金鸿顺汽车部件有限公司 | A kind of integrated Multi-station punching machine system |
| CN108657810A (en) * | 2018-07-03 | 2018-10-16 | 东莞市运泰自动化科技有限公司 | A kind of product and magazine seperator |
| CN108657810B (en) * | 2018-07-03 | 2024-03-26 | 东莞市运泰自动化科技有限公司 | Product and magazine separator |
| CN109720857A (en) * | 2019-02-26 | 2019-05-07 | 创美工艺(常熟)有限公司 | The suction disc push plate device of floor punching cutting machine |
| CN109720857B (en) * | 2019-02-26 | 2023-10-27 | 创美工艺(常熟)有限公司 | Suction plate pushing plate device of floor blanking and cutting machine |
| CN111176249A (en) * | 2020-01-10 | 2020-05-19 | 陈晓明 | A kind of multi-station stamping forming and intelligent manufacturing method of forming die |
| CN111176249B (en) * | 2020-01-10 | 2020-09-22 | 陈晓明 | A kind of multi-station stamping forming and intelligent manufacturing method of forming die |
| CN113426895A (en) * | 2021-08-26 | 2021-09-24 | 广东捷瞬机器人有限公司 | Automatic blanking and punching production line for sheets |
| CN113426895B (en) * | 2021-08-26 | 2021-11-30 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Automatic blanking and punching production line for sheets |
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Address after: Building 1, No.26 Bihu Road, Fenggang town, Dongguan City, Guangdong Province 523000 Patentee after: T-STAR TIN CAN Co.,Ltd. Address before: No.4, Shenglian Road, Wulian village, Fenggang town, Dongguan City, Guangdong Province 523000 Patentee before: T-STAR TIN CAN Co.,Ltd. |
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