CN103691832B - A kind of food cans fully-automatic production device - Google Patents
A kind of food cans fully-automatic production device Download PDFInfo
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- CN103691832B CN103691832B CN201310747586.3A CN201310747586A CN103691832B CN 103691832 B CN103691832 B CN 103691832B CN 201310747586 A CN201310747586 A CN 201310747586A CN 103691832 B CN103691832 B CN 103691832B
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Abstract
The present invention relates to food cans production equipment technical field, particularly relate to a kind of food cans fully-automatic production device, comprise eindruckwerk, sawing sheet mechanism, button bone mechanism, conveying mechanism and Kou Di mechanism, first conveyor structure is provided with between eindruckwerk and sawing sheet mechanism, second conveyor structure is provided with between sawing sheet mechanism and button bone mechanism, the feed end of feeding unit is connected with the discharge end of button bone mechanism, and the discharge end of conveying mechanism is connected with the feed end of Kou Di mechanism.The present invention can realize the manufacturing procedures such as automatic impression, sawing sheet, conveying, button bone and the button end, and realize the fully-automatic production processing of food cans, working (machining) efficiency is high, and production cost is low, and product percent of pass is high.
Description
Technical field
The present invention relates to food cans production equipment technical field, particularly relate to a kind of food cans fully-automatic production device.
Background technology
At present, a lot of gift adopts metal material to pack, metal surface is convenient to print various pattern, be convenient to impress various moulding and word, make its surface have metallic luster, the product of packaging seems high-grade, with the added value of improving product, but metal gift box is comparatively complicated relative to the processing of papery gift box, and production cost is higher.The general sheet metal that adopts of metal can processing of the prior art passes through die cut, bending, flanging, the multiple working procedure such as shaping, domestic these operations processing all adopts artificial or semi-automatic processing substantially, article one, production line needs tens forcing presses, every platform forcing press has 1 people operate separately and control, and not only production efficiency is low, and labour intensity is large, cost is high, and product quality is difficult to control, product percent of pass is low.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide a kind of food cans fully-automatic production device, have production cost low, working (machining) efficiency is high, the advantage that product percent of pass is high.
The present invention is achieved through the following technical solutions.
A kind of food cans fully-automatic production device, comprise eindruckwerk, sawing sheet mechanism, button bone mechanism, conveying mechanism and Kou Di mechanism, first conveyor structure is provided with between described eindruckwerk and described sawing sheet mechanism, second conveyor structure is provided with between described sawing sheet mechanism and described button bone mechanism, the feed end of described feeding unit is connected with the discharge end of described button bone mechanism, and the discharge end of described conveying mechanism is connected with the feed end of described Kou Di mechanism.
Wherein, described button bone mechanism comprises button bone frame, button bone erecting is equipped with actuating unit, feed mechanism, for the mold mechanism of pre-bending sheet metal, for the ticking mechanism of crinkled metal sheet material, and pressing shaping mechanism, described actuating unit respectively with described mold mechanism, described pressing shaping mechanism drives and connects, described mold mechanism comprises the first mould and the second mould, first mould and the second mould are arranged at described feed mechanism both sides respectively, the discharge end of described feed mechanism is connected with core rod, described ticking mechanism is positioned at above the feed end of described core rod, described pressing shaping mechanism is positioned at above the discharge end of described core rod.
Wherein, described first mould comprises interconnective first station and the second station, first station and the second station comprise die shoe and liftable respectively and are arranged at upper bolster above die shoe, die shoe is arranged at describedly buckles bone frame, upper bolster is connected with described actuating unit, the inner side of the die shoe of the first station offers rectangular recess, the joint face of rectangular recess and die shoe end face is arcwall face, the bottom of the upper bolster of the first station is provided with rectangle pressing block and cambered surface pressing block, the inner side of the die shoe of the second station is extended arcwall face, the bottom of the upper bolster of the second station is provided with cambered surface pressing block, during matched moulds, rectangle pressing block and rectangular recess abut, cambered surface pressing block and lower bolster, arcwall face abuts.
Wherein, described second mould comprises interconnective 3rd station and the 4th station, described 3rd station comprises lower bolster and liftable and is arranged at cope match-plate pattern above lower bolster, described lower bolster offers tipper, the inclined-plane of tipper is from outer toward interior downward-sloping 30 °, described cope match-plate pattern is provided with inclination briquetting, and during matched moulds, inclination briquetting and tipper abut; Described 4th station comprises lower bolster and liftable and is arranged at cope match-plate pattern above lower bolster, and described lower bolster offers arch groove, and described cope match-plate pattern is provided with cambered surface briquetting, and during matched moulds, cambered surface briquetting and arch groove abut; Described lower bolster is arranged at described button bone frame, and described cope match-plate pattern is connected with described actuating unit.
Wherein, described ticking mechanism comprises ticking seat and is arranged at the top splenium of ticking seat, the first side pressure portion and the second side pressure portion, first side pressure portion and the second side pressure portion are not arranged at the both sides of top splenium, described top splenium comprises top briquetting and drives the top air cylinder of top briquetting lifting moving, described first side pressure portion comprises the first side pressing block and drives the first side pressing block to the first side pressure cylinder of core rod direction side pressure, and described second side pressure portion comprises the second side pressing block and drives the second side pressing block to the second side pressure cylinder of core rod direction side pressure.
Wherein, described Kou Di mechanism comprises button end frame, button end erecting be equipped be connected with described conveying mechanism material receiving mechanism, by the Fang Di mechanism be placed at the bottom of tank on can body, the jig mechanism for fixing can body, the punching mechanism that will be arranged at the bottom of tank on can body, and two for capturing the clamp mechanism of can body, described Fang Di mechanism is positioned at described jig side, described punching mechanism is liftably arranged at above described jig mechanism, and described jig mechanism is arranged between two described clamp mechanisms movably.
Wherein, the punching press drive division that described punching mechanism comprises punching press seat and drives punching press seat to move up and down, described punching press seat is provided with multiple processing stations.
Wherein, described clamp mechanism comprises fixture pedestal and manipulator, manipulator is liftably arranged at above fixture pedestal, described manipulator comprises clamp cylinder, the connecting plate be connected with the expansion link end of clamp cylinder, first fixture and the second fixture be stacked at below the first fixture, first fixture offers the first strip through-hole, second fixture offers the second strip through-hole, the arrangement in " X " shape of first strip through-hole and the second strip through-hole, the free end of described connecting plate is provided with shifting axle, shifting axle is each passed through the first strip through-hole and the second strip through-hole, first fixture is provided with the first chuck, second fixture is provided with the second chuck, first chuck and second chuck form one group of gripping head.
Wherein, described material receiving mechanism comprises splicing conveyer belt, splicing conveyer belt is provided with the restricted driving cylinder of the single can body of each transport, the discharge end of splicing conveyer belt is provided with rotating mechanism, rotating mechanism comprises positioning seat and drives the rotary cylinder of positioning seat vertical rotary, and the feed end of each described clamp mechanism is connected to a described material receiving mechanism.
Wherein, described conveying mechanism comprises conveyor track and the conveyer belt along conveyor track circulation material conveying, described conveyor track is provided with magnetic parts, the discharge end of described conveyor track is connected with first point of trajectory, track shunting place of first point of trajectory is provided with rotating guide plate, and the discharge end of first point of trajectory is connected with described Kou Di mechanism.
Beneficial effect of the present invention is: during use, workpiece to be processed is put into eindruckwerk and carry out impression processing, surface of the work is made to form relief pattern, then the workpiece impressed is transported to sawing sheet mechanism and carries out punch press process by first conveyor structure, the sheet metal of can body size is stamped out from workpiece, then sheet metal is transported to the bales catch bone processing that button bone mechanism carries out sheet metal by second conveyor structure, sheet metal sheet material is made to be processed into column can body, under the effect of feeding unit, column can body is transported to Kou Di mechanism to carry out processing at the bottom of button, complete the fully-automatic production processing of food cans, the present invention can realize automatic impression, sawing sheet, conveying, the manufacturing procedures such as button bone and the button end, working (machining) efficiency is high, production cost is low, product percent of pass is high.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of embodiments of the invention 1.
Fig. 2 is the right side structure schematic diagram of Fig. 1.
Fig. 3 is the structural representation of the conveying mechanism of embodiments of the invention 1.
Fig. 4 is the structural representation of eindruckwerk of the present invention.
Fig. 5 is the structural representation of sawing sheet mechanism of the present invention.
Fig. 6 is the structural representation of button bone mechanism of the present invention.
Fig. 7 is the structural representation after the button bone frame of button bone mechanism of the present invention is hidden.
Fig. 8 is the structural representation of the feed mechanism of button bone mechanism of the present invention.
Fig. 9 is the first station of the mold mechanism of button bone mechanism of the present invention and the structural representation of the 3rd station.
Figure 10 is the second station of the mold mechanism of button bone mechanism of the present invention and the structural representation of the 4th station.
Figure 11 is the structural representation of the ticking mechanism of button bone mechanism of the present invention.
Figure 12 is the structural representation after frame, punching mechanism at the bottom of the button of Kou Di mechanism of the present invention are hidden.
First fixture of clamp mechanism of Figure 13 Kou Di mechanism of the present invention and the structural representation of the second fixture.
The punching mechanism of Figure 14 Kou Di mechanism of the present invention and the structural representation of jig mechanism.
The plan structure schematic diagram of Figure 15 embodiments of the invention 5.
The right side structure schematic diagram of Figure 16 Figure 15.
The structural representation of the conveying mechanism of Figure 17 embodiments of the invention 5.
Reference numeral comprises:
1-eindruckwerk, 11-impression frame, 12-embossing male die
13-impression die, 14-feeding groove, 15-support body
16-the first sucker structure 17-the second sucker structure 2-sawing sheet mechanism
21-sawing sheet frame, 22-sawing sheet patrix, 23-sawing sheet counterdie
24-cutting knife, 25-material nib, 26-feeding clip mechanism
3-button bone mechanism, 31-button bone frame, 32-actuating unit
321-servomotor, 322-mould driving mechanism, 323-pressing driving mechanism
33-feed mechanism, 331-feeding portion's 3311-feeding rail
332-pusher portion of 3312-retainer portion, 3321-pusher cylinder
3322-scraping wings, 34-mold mechanism 341-the first mould
3411-the first station 3412-the second station 3413-upper bolster
3414-die shoe, 3415-rectangular recess, 3416-arcwall face
3417-rectangle pressing block, 3418-cambered surface pressing block 342-the second mould
3421-the three station 3422-the four station 3423-cope match-plate pattern
3424-lower bolster, 3425-tipper, 3426-inclination briquetting
3427-arch groove, 3428-cambered surface briquetting, 35-ticking mechanism
351-tick splenium 3521-top, seat 352-top briquetting
Air cylinder 353-the first side pressure portion 3531-the first, 3522-top side pressing block
3532-the first side pressure cylinder 354-the second side pressure portion 3541-the second side pressing block
3542-the second side pressure cylinder 36-pressing shaping mechanism 361-pressing footstock
3611-flatten jacking block 3612-pressing cylinder 362-pressing base
3621-flatten groove 37-core rod 38-collecting mechanism
381-material collecting tank, 382-magnetic attraction element, 383-feeding cylinder
4-conveying mechanism, 40-guide rail, 41-conveyor track
42-conveyer belt, 43-the first point of trajectory 44-guide plate
45-the second conveyer belt 46-the second point trajectory 47-the second guide plate
481-the first pillar 482-the second pillar 483-lifting screw
5-Kou Di mechanism, 51-button end frame 52-material receiving mechanism
521-splicing conveyer belt, 522-restricted driving cylinder, 523-positioning seat
524-rotary cylinder, 53-Fang Di mechanism 531-put lower supporter
532-put spirit cylinder 533-push away base plate 54-jig mechanism
55-punching mechanism, 551-punching press seat, 552-punching press drive division
553-processing stations, 554-pre-bending station, 555-button basic skill or training position
556-compress station 557-volume sired results position 558-beat and cut with scissors station
56-clamp mechanism, 560-fixture pedestal, 561-clamp cylinder
562-connecting plate 563-the first fixture 564-the second fixture
565-the first strip through-hole 567-shifting axle 568-the first chuck
569-the second chuck 6-first conveyor structure 7-second conveyor structure.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated.
embodiment 1.
As shown in Figures 1 to 5, a kind of food cans fully-automatic production device of the present embodiment, comprise eindruckwerk 1, sawing sheet mechanism 2, button bone mechanism 3, conveying mechanism 4 and Kou Di mechanism 5, first conveyor structure 6 is provided with between described eindruckwerk 1 and described sawing sheet mechanism 2, second conveyor structure 7 is provided with between described sawing sheet mechanism 2 and described button bone mechanism 3, the feed end of described feeding unit is connected with the discharge end of described button bone mechanism 3, and the discharge end of described conveying mechanism 4 is connected with the feed end of described Kou Di mechanism 5.
During use, workpiece to be processed is put into eindruckwerk 1 and carry out impression processing, surface of the work is made to form relief pattern, then the workpiece impressed is transported to sawing sheet mechanism 2 and carries out punch press process by first conveyor structure 6, the sheet metal of can body size is stamped out from workpiece, then sheet metal is transported to the bales catch bone processing that button bone mechanism 3 carries out sheet metal by second conveyor structure 7, sheet metal sheet material is made to be processed into column can body, under the effect of feeding unit, column can body is transported to Kou Di mechanism 5 to carry out processing at the bottom of button, complete the fully-automatic production processing of food cans, the present invention can realize automatic impression, sawing sheet, conveying, the manufacturing procedures such as button bone and the button end, working (machining) efficiency is high, production cost is low, product percent of pass is high.
As shown in Figure 4, the eindruckwerk 1 of the present embodiment comprises impression frame 11 and is arranged at embossing male die 12 and the impression die 13 of impression frame 11, embossing male die 12 is liftably arranged at above impression die 13, described eindruckwerk 1 also includes feed mechanism, feed mechanism comprises adsorption mechanism and feeding groove moving up and down 14, adsorption mechanism comprises the support body 15 that can move horizontally and the sucker structure being arranged at support body 15 both sides, support body 15 is provided with articles holding table, distance between articles holding table and described feeding groove 14 and articles holding table are equal with the distance impressed between die 13, first sucker structure 16 is arranged between articles holding table and feeding groove 14 movably, second sucker structure 17 is arranged between articles holding table and impression die 13 movably.
During use, first workpiece to be processed is put in feeding groove 14, feeding groove 14 moves up meanwhile, first sucker structure 16 feeding groove 14 direction is moved, the workpiece at feeding groove 14 top sucks up and is then placed on articles holding table by the first sucker structure 16, and the workpiece on articles holding table picks up and is put on impression die 13 by the second sucker structure 17, and embossing male die 12 punching press downwards can impress out relief pattern on workpiece, structure is simple, and working (machining) efficiency is high.
Particularly, described first conveyor structure 6 is between described first sucker structure 16 and the second sucker structure 17, first conveyor structure 6 is arranged at described impression frame 11, facilitate the second sucker structure 17 to be picked up by the workpiece impressed and be put on the first conveying mechanism 4, particularly, described first conveyor structure 6 is conveyer mechanism.
As shown in Figure 5, described sawing sheet mechanism 2 comprises sawing sheet frame 21, sawing sheet frame 21 is provided with sawing sheet patrix 22 and sawing sheet counterdie 23, described sawing sheet patrix 22 bottom is provided with cutting knife 24, described sawing sheet counterdie 23 offers material nib 25, the shape of described cutting knife 24 and the mating shapes of described material nib 25, described sawing sheet frame 21 arranges the feeding clip mechanism 26 of promising sawing sheet counterdie 23 feeding, and feeding clip mechanism 26 is positioned at the feed end of sawing sheet mechanism 2.
Particularly, feeding clip mechanism 26 comprises the material folding sucker of the material folding frame be connected with sawing sheet frame 21, the material folding cylinder being arranged at material folding frame and the expansion link end that is arranged at material folding cylinder, feeding clip mechanism 26 also includes feeding mechanism, feeding mechanism comprises feeder, the first baffle plate, second baffle and the clamping cylinder that can move horizontally, first baffle plate and second baffle lay respectively at described feeder both sides, first baffle plate is connected to the piston-rod end of clamping cylinder, and described feeder and described sawing sheet counterdie 23 are positioned in same level.
During use, workpiece on first conveyor structure 6 picks up and is put between the first baffle plate and second baffle by material folding sucker, clamping cylinder drives the first baffle plate to move to the direction of second baffle, workpiece is alignd with the material nib 25 of sawing sheet counterdie 23, then workpiece is pushed to material nib 25 upper surface by feeder, and sawing sheet counterdie 23 punching press downwards can cut out the sheet metal of can body size from workpiece.
The feed end of described second conveyor structure 7 is positioned at below described material nib 25, die-cut good sheet metal directly falls into second conveyor structure 7 from material nib 25, the discharge end of second conveyor structure 7 is connected with the feed end of described button bone mechanism 3, the convenient button bone mechanism 3 that is transported to by metallic plate carries out next step processing, particularly, first conveyor structure 6 is conveyer mechanism.
As shown in Figure 3, described conveying mechanism 4 comprises conveyor track 41 and the conveyer belt 42 along conveyor track 41 circulation material conveying, described conveyor track 41 is provided with magnetic parts, the discharge end of described conveyor track 41 is connected with first point of trajectory 43, the discharge end that track shunting place of first point of trajectory 43 is provided with rotating guide plate 44, first point of trajectory 43 is connected with described Kou Di mechanism 5.
Preferably, be provided with guide rail 40 between the feed end of described conveying mechanism 4 and described button bone mechanism 3, guide rail 40 is in arc-shaped, and the feed end of guide rail 40 is connected with the discharge end of button bone mechanism 3, and the discharge end of guide rail 40 is positioned at described conveyor track 41 side.
The metal tank body that button bone machines is transported to conveyer belt 42 lower end of conveying mechanism 4 under the effect of guide rail 40, under the effect of magnetic parts, metal tank body is adsorbed on conveyer belt 42, metal tank body arrives behind conveyer belt 42 top and automatically enters first point of trajectory 43, thus metal tank body is transported to Kou Di mechanism 5 and carries out processing at the bottom of button.
Described conveying mechanism 4 also includes lifting support, lifting support comprises the first pillar 481, second pillar 482 and lifting screw 483, lifting screw 483 is spirally connected and the top of the second pillar 482, the top of lifting screw 483 and the upper articulation of described conveyor track 41, the lower hinge of the first pillar 481 and described conveyor track 41.The delivery head of the rising of lifting screw 483 or decline and conveniently adjusted conveying mechanism 4, be conducive to metal tank body being transported to Kou Di mechanism 5 and carry out processing at the bottom of button, structure is simple, practical.
embodiment 2.
As illustrated in figs. 6-11, the button bone mechanism 3 of the present embodiment comprises button bone frame 31, button bone frame 31, described button bone frame 31 is provided with actuating unit 32, feed mechanism 33, for the mold mechanism 34 of pre-bending sheet metal, for the ticking mechanism 35 of crinkled metal sheet material, and flatten shaping mechanism 36, described actuating unit 32 respectively with described mold mechanism 34, described pressing shaping mechanism 36 drives and connects, described mold mechanism 34 comprises the first mould 341 and the second mould 342, first mould 341 and the second mould 342 are arranged at described feed mechanism 33 both sides respectively, the discharge end of described feed mechanism 33 is connected with core rod 37, described ticking mechanism 35 is positioned at above the feed end of described core rod 37, described pressing shaping mechanism 36 is positioned at above the discharge end of described core rod 37.
During use, start actuating unit 32, first sheet metal to be processed is transported to mold mechanism 34 by feed mechanism 33 and carries out pre-bending process, under the punching press effect of the first mould 341 and the second mould 342, sheet metal both sides are all formed with folded edges, under the effect ticking mechanism 35, two side engagement of the sheet metal after pre-bending are also curled into the column can body consistent with core rod 37 profile, actuating unit 32 drives pressing shaping mechanism 36 to be flattened by can body bonding station, thus complete the bales catch bone processing of metal tank body, working (machining) efficiency is high, production cost is low, product percent of pass is high.
Preferably, sheet metal of the present invention is tinplate sheet material (electrolytic tinplate material), electrolytic tinplate refers to that two sides is coated with Low carbon cold rolling steel sheet or the steel band of pure tin, the corrosion resistance (particularly the etch of resistance to food) of the intensity of steel, machinability, solderability and tin, nontoxic, paintable and attractive, decorative are incorporated among a kind of material by it, there is corrosion-resistant, nontoxic, that intensity is high, ductility is good characteristic, these features make electrolytic tinplate be widely used in manufacture rigid container, especially for the packaging of Food & Drink.The pre-bending of sheet metal, ticking, the operation such as shaping can be carried out compound by bales catch bone device of the present invention, automatically complete extra small can body bales catch bone technology, fill up the little can body of tank industry processed both at home and abroad and cannot realize the blank of bales catch bone.
As shown in Figure 8, the pusher portion 332 that described feed mechanism 33 comprises feeding portion 331 and drives feeding portion 331 to move horizontally, described feeding portion 331 comprises feeding rail 3311 and is arranged at the retainer portion 3312 at feeding rail 3311 top, described pusher portion 332 comprises pusher cylinder 3321 and is arranged at the scraping wings 3322 of piston-rod end of pusher cylinder 3321, and scraping wings 3322 is connected with described feeding rail 3311.Feed mechanism 33 structure is simple, the sheet metal cut can be transported to one by one between the first mould 341 and the second mould 342 and carry out pre-bending processing, easy and simple to handle.
As shown in Figure 9 and Figure 10, described first mould 341 comprises interconnective first station 3411 and the second station 3412, first station 3411 and the second station 3412 comprise die shoe 3414 and liftable respectively and are arranged at upper bolster 3413 above die shoe 3414, die shoe 3414 is arranged at describedly buckles bone frame 31, upper bolster 3413 is connected with described actuating unit 32, the inner side of the die shoe 3414 of the first station 3411 offers rectangular recess 3415, rectangular recess 3415 is arcwall face 3416 with the joint face of die shoe 3414 end face, the bottom of the upper bolster 3413 of the first station 3411 is provided with rectangle pressing block 3417 and cambered surface pressing block 3418, the inner side of the die shoe 3414 of the second station 3412 is extended arcwall face 3416, the bottom of the upper bolster 3413 of the second station 3412 is provided with cambered surface pressing block 3418, during matched moulds, rectangle pressing block 3417 and rectangular recess 3415 abut, cambered surface pressing block 3418 and lower bolster 3424, arcwall face 3416 abuts.
Wherein, described second mould 342 comprises interconnective 3rd station 3421 and the 4th station 3422, described 3rd station 3421 comprises lower bolster 3424 and liftable and is arranged at cope match-plate pattern 3423 above lower bolster 3424, described lower bolster 3424 offers tipper 3425, the inclined-plane of tipper 3425 is from outer toward interior downward-sloping 30 °, described cope match-plate pattern 3423 is provided with inclination briquetting 3426, and during matched moulds, inclination briquetting 3426 and tipper 3425 abut; Described 4th station 3422 comprises lower bolster 3424 and liftable and is arranged at cope match-plate pattern 3423 above lower bolster 3424, described lower bolster 3424 offers arch groove 3427, described cope match-plate pattern 3423 is provided with cambered surface briquetting 3428, and during matched moulds, cambered surface briquetting 3428 and arch groove 3427 abut; Described lower bolster 3424 is arranged at described button bone frame 31, and described cope match-plate pattern 3423 is connected with described actuating unit 32.The inside and outside direction of the present embodiment, with the right side shown in Fig. 9, left shown direction for reference direction.
Particularly, described first station 3411 and the 3rd station 3421 are symmetricly set in described feed mechanism 33 both sides, described second station 3412 and the 4th station 3422 are symmetricly set in described feed mechanism 33 both sides, during use, as shown in Figure 9, sheet metal is transported between the first station 3411 of mold mechanism 34 and the 3rd station 3421 and carries out first time processing by feed mechanism 33, the limit, left side of sheet metal is at the rectangular recess 3415 of the die shoe 3414 of the first station 3411, the rectangle pressing block 3417 of the upper bolster 3413 of arcwall face 3416 and the first station 3411, the flanging of a bending 90 degree is downwards formed under the punching press effect of cambered surface pressing block 3418, and the bending place of flanging is arc-shaped, the right edge of sheet metal forms the knuckle that upwards bends 30 degree under the punching press effect of the cambered surface pressing block 3418 of the arcwall face 3416 of the die shoe 3414 of the second station 3412 and the upper bolster 3413 of the second station 3412, then sheet metal is transported between the second station 3412 of mold mechanism 34 and the 4th station 3422 and carries out second time processing by feed mechanism 33, as shown in Figure 10, the limit, left side of sheet metal forms the knuckle of a bending 30 degree downwards under the stamping-out effect of the tipper 3425 of the lower bolster 3424 of the 3rd station 3421 and the inclination briquetting 3426 of cope match-plate pattern 3423, the right edge of sheet metal forms the arc surface of a bending downwards under the stamping-out effect of the arch groove 3427 of the lower bolster 3424 of the 4th station 3422 and the cambered surface briquetting 3428 of cope match-plate pattern 3423, by twice processing of mold mechanism 34 by shaping for sheet metal pre-bending, working (machining) efficiency is high, product percent of pass is high.The left and right directions of the present embodiment with left and right directions shown in Fig. 9 for reference direction.
As shown in figure 11, described ticking mechanism 35 comprises the top splenium 352 ticking seat 351 and be arranged at ticking seat 351, first side pressure portion 353 and the second side pressure portion 354, first side pressure portion 353 and the second side pressure portion 354 are arranged at the both sides of top splenium 352 respectively, described top splenium 352 comprises top briquetting 3521 and drives the top air cylinder 3522 of top briquetting 3521 lifting moving, described first side pressure portion 353 comprises the first side pressing block 3531 and drives the first side pressing block 3531 to the first side pressure cylinder 3532 of core rod 37 direction side pressure, described second side pressure portion 354 comprises the second side pressing block 3541 and drives the second side pressing block 3541 to the second side pressure cylinder 3542 of core rod 37 direction side pressure.
Wherein, described first side pressing block 3531 and described second side pressing block 3541 are articulated in the both sides of described top briquetting 3521 respectively, described top briquetting 3521 is in " Y " shape, time closed, first side pressing block 3531, top briquetting 3521 and the second side pressing block 3541 are coated on described core rod 37 outer surface, and the first side pressing block 3531, top briquetting 3521 and the second side pressing block 3541 abut with core rod 37 respectively.
During production and processing, top air cylinder 3522 drives top briquetting 3521 to move down in the middle part of compression sheet metal, then the first side pressure cylinder 3532 drives the first side pressing block 3531 to make to be coated on the left of sheet metal on core rod 37 to core rod 37 direction side pressure, second side pressure cylinder 3542 drives the second side pressing block 3541 to make to be coated on the right side of sheet metal on core rod 37 and flanging on the left of fastening sheet metal to core rod 37 direction side pressure, thus the ticking completing metal tank body is shaping, structure is simple, and working (machining) efficiency is high.
As shown in Figure 7, described pressing shaping mechanism 36 comprises pressing footstock 361 and flattens base 362, described pressing footstock 361 is liftably arranged at above described core rod 37, described pressing footstock 361 is arranged at described button bone frame 31, described pressing base 362 is liftably arranged at below described core rod 37, described pressing base 362 is connected with described actuating unit 32, and during use, described pressing footstock 361 and described pressing base 362 abut with described core rod 37 respectively.
Wherein, described pressing footstock 361 comprises the pressing cylinder 3612 flattening jacking block 3611 and drive pressing jacking block 3611 lifting moving, the pressing face of described pressing jacking block 3611 and the shaped upper part of described core rod 37 match, described pressing base 362 offers and flattens groove 3621, flattens groove 3621 and matches with the lower shape of described core rod 37.
During production and processing, pressing cylinder 3612 driving pressing jacking block 3611 moves down and is pushed against on core rod 37 by the top of metal tank body, then actuating unit 32 drives and flattens base 362 and to move up the ticking position making pressing groove 3621 be pressed on metal tank body, thus it is shaping to tick position pressing, complete the bales catch bone processing of metal tank body.
As shown in Figure 6, described actuating unit 32 comprises servomotor 321, drives the mould driving mechanism 322 of described mold mechanism 34 lifting moving, and driving the pressing driving mechanism 323 of described pressing shaping mechanism 36 lifting moving, described servomotor 321 drives respectively and connects described mould driving mechanism 322 and described pressing driving mechanism 323.Particularly, servomotor 321 is by mould driving mechanism 322 and described pressing driving mechanism 323 described in chain or belt drives.
embodiment 3.
As shown in Figure 6 and Figure 7, the difference of the present embodiment and embodiment 1 is, the feed end of the feed mechanism 33 of the present embodiment is provided with collecting mechanism 38, collecting mechanism 38 comprises the material collecting tank 381 for receiving sheet metal, the sidewall of material collecting tank 381 is provided with magnetic attraction element 382, the below of described material collecting tank 381 is provided with feeding portion, and feeding portion comprises sucker and drives the feeding cylinder 383 of sucker lifting moving.
The sheet metal cut falls in material collecting tank 381 in the effect of conveyer belt 42, under the effect of magnetic attraction element 382, sheet metal is fixed in material collecting tank 381, during production and processing, feeding cylinder 383 drive sucker to suck to be positioned at material collecting tank 381 bottommost sheet metal and to material taking, then the sheet metal taken off is put into feed mechanism 33, structure is simple, practical.
The remainder of the present embodiment is identical with embodiment 2, repeats no more here.
embodiment 4.
As Figure 12 to Figure 14 shows, the difference of the present embodiment and embodiment 1 is, the Kou Di mechanism 5 of the present embodiment comprises button end frame 51, button end frame 51 is provided with the material receiving mechanism 52 be connected with described conveying mechanism 4, the Fang Di mechanism 53 on can body will be placed at the bottom of tank, for the jig mechanism 54 of fixing can body, by the punching mechanism 55 be arranged at the bottom of tank on can body, and two for capturing the clamp mechanism 56 of can body, described Fang Di mechanism 53 is positioned at described jig side, described punching mechanism 55 is liftably arranged at above described jig mechanism 54, described jig mechanism 54 is arranged between two described clamp mechanisms 56 movably, two described clamp mechanisms 56 are symmetrical arranged.
During use, can body is transported to clamp mechanism 56 front by material receiving mechanism 52, can body picks up and is put in jig mechanism 54 by clamp mechanism 56, jig mechanism 54 drives can body to move to below punching mechanism 55, meanwhile Fang Di mechanism 53 will shift the can body top of first station of jig mechanism 54 onto at the bottom of tank, punching mechanism 55 moves down and carries out punch process at the bottom of can body and tank, and the alternation of left and right Liang Ge jig mechanism 54, working (machining) efficiency is high.
Wherein, the punching press drive division 552 that described punching mechanism 55 comprises punching press seat 551 and drives punching press seat 551 to move up and down, described punching press seat 551 is provided with multiple processing stations 553.
Particularly, described punching press seat 551 starts there are five upper modules, described mould positioning mechanism is provided with five lower modules for the position correspondence of upper module, five upper modules and five lower modules form respectively by the pre-bending station 554 being pressed in can body top at the bottom of tank in advance, by fastening at the bottom of tank can body top buckle basic skill or training position 555, by the tank after buckleing end processing at the bottom of be pressed on can body top compression station 556, by the volume sired results position 557 of can body bottom volume circle line, and hinge is beaten to can body bottom wear beating of iron wire and cut with scissors station 558.Above-mentioned five processing stations 553 are arranged in order from front to back, and metal tank body is transported to second station, the 3rd station, the 4th station and the 5th station from first station by clamp mechanism 56 successively, complete at the bottom of tank and can body buckle the end processing.
Described Fang Di mechanism 53 comprise be positioned on front side of jig mechanism 54 put lower supporter 531 and for receiving the hopper at the bottom of tank, described lower supporter 531 of putting is provided with and puts spirit cylinder 532, the expansion link end putting spirit cylinder 532 is provided with and pushes away base plate 533, described hopper and described put to be installed with between lower supporter 531 push away gap, the end, the height height be greater than at the bottom of tank pushing away gap, the end is less than the height at the bottom of twice tank, described in push away base plate 533 and be positioned at and push away gap, end side.Fall at the bottom of the tank fallen from hopper and push away gap, the end, push away base plate 533 and will be pushed to the can body top in jig mechanism 54 front at the bottom of the tank bottom hopper, structure is simple, and working (machining) efficiency is high.
As shown in Figure 12 and Figure 13, described clamp mechanism 56 comprises fixture pedestal 560 and manipulator, manipulator is liftably arranged at above fixture pedestal 560, described manipulator comprises clamp cylinder 561, the connecting plate 562 be connected with the expansion link end of clamp cylinder 561, first fixture 563 and the second fixture 564 be stacked at below the first fixture 563, first fixture 563 offers the first strip through-hole 565, second fixture 564 offers the second strip through-hole, the arrangement in " X " shape of first strip through-hole 565 and the second strip through-hole, the free end of described connecting plate 562 is provided with shifting axle 567, shifting axle 567 is each passed through the first strip through-hole 565 and the second strip through-hole, first fixture 563 is provided with the first chuck 568, second fixture 564 is provided with the second chuck 569, first chuck 568 and second chuck 569 form one group of gripping head.
During use, clamp cylinder 561 drives connecting plate 562 to move along the direction of the expansion link of clamping cylinder, shifting axle 567 is driven to move in the first strip through-hole 565 and the second strip through-hole, regulate the opening of the first chuck 568 and the second chuck 569, closed, thus realize can body and unclamp, clamp, be conducive to can body being transported to other stations to process, structure is simple.
Particularly, the first fixture 563 be provided with five the first chuck 568, second fixtures 564 be provided with five the second chucks, 569, five groups of gripping heads respectively with described five processing stations 553 parallel arrangements.
As shown in figure 12, described material receiving mechanism 52 comprises splicing conveyer belt 521, splicing conveyer belt 521 is provided with the restricted driving cylinder 522 of the single can body of each transport, the discharge end of splicing conveyer belt 521 is provided with rotating mechanism, rotating mechanism comprises positioning seat 523 and drives the rotary cylinder 524 of positioning seat 523 vertical rotary, and the feed end of each described clamp mechanism 56 is connected to a described material receiving mechanism 52.Restricted driving cylinder 522 is opened and once only can be run a can body to Kou Di mechanism 5, after the front end insertion positioning seat 523 of can body under the effect of rotary cylinder 524, the can body of horizontal positioned is adjusted to vertical placement, conveniently picked up processing by clamp mechanism 56, structure is simple, processing accuracy rate is high, and product percent of pass is high.
The remainder of the present embodiment is identical with embodiment 1, repeats no more here.
embodiment 5.
As Figure 15 to Figure 17 shows, described conveyor track 41 is also connected with shunting band, the second point of trajectory 46 comprising the second conveyer belt 45 and be connected with the second conveyer belt 45 is with in shunting, the second guide plate 47 is provided with between second conveyer belt 45 and first point of trajectory 43, second point of trajectory 46 is in " Y " shape, and the discharge end of second point of trajectory 46 is also connected with a Kou Di mechanism 5.The setting of the second conveyer belt 45 and second point of trajectory 46, be conducive to that the can body processed is transported to Liang Taikoudi mechanism 5 and carry out automatic bottom-locking processing simultaneously, working (machining) efficiency improves greatly.
The remainder of the present embodiment is identical with embodiment 1, repeats no more here.
The above embodiment, just better embodiment of the present invention, be not limit the scope of the present invention, therefore all equivalences done according to structure, feature and the principle described in the present patent application the scope of the claims change or modify, and all should comprise in patent claim of the present invention.
Claims (8)
1. a food cans fully-automatic production device, it is characterized in that: comprise eindruckwerk, sawing sheet mechanism, button bone mechanism, conveying mechanism and Kou Di mechanism, first conveyor structure is provided with between described eindruckwerk and described sawing sheet mechanism, second conveyor structure is provided with between described sawing sheet mechanism and described button bone mechanism, the feed end of described conveying mechanism is connected with the discharge end of described button bone mechanism, and the discharge end of described conveying mechanism is connected with the feed end of described Kou Di mechanism, described button bone mechanism comprises button bone frame, button bone erecting is equipped with actuating unit, feed mechanism, for the mold mechanism of pre-bending sheet metal, for the ticking mechanism of crinkled metal sheet material, and pressing shaping mechanism, described actuating unit respectively with described mold mechanism, described pressing shaping mechanism drives and connects, described mold mechanism comprises the first mould and the second mould, first mould and the second mould are arranged at described feed mechanism both sides respectively, the discharge end of described feed mechanism is connected with core rod, described ticking mechanism is positioned at above the feed end of described core rod, described pressing shaping mechanism is positioned at above the discharge end of described core rod,
Described ticking mechanism comprises ticking seat and is arranged at the top splenium of ticking seat, the first side pressure portion and the second side pressure portion, first side pressure portion and the second side pressure portion are not arranged at the both sides of top splenium, described top splenium comprises top briquetting and drives the top air cylinder of top briquetting lifting moving, described first side pressure portion comprises the first side pressing block and drives the first side pressing block to the first side pressure cylinder of core rod direction side pressure, and described second side pressure portion comprises the second side pressing block and drives the second side pressing block to the second side pressure cylinder of core rod direction side pressure.
2. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described first mould comprises interconnective first station and the second station, first station and the second station comprise die shoe and liftable respectively and are arranged at upper bolster above die shoe, die shoe is arranged at describedly buckles bone frame, upper bolster is connected with described actuating unit, the inner side of the die shoe of the first station offers rectangular recess, the joint face of rectangular recess and die shoe end face is arcwall face, the bottom of the upper bolster of the first station is provided with rectangle pressing block and cambered surface pressing block, the inner side of the die shoe of the second station is extended arcwall face, the bottom of the upper bolster of the second station is provided with cambered surface pressing block, during matched moulds, rectangle pressing block and rectangular recess abut, cambered surface pressing block and lower bolster, arcwall face abuts.
3. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described second mould comprises interconnective 3rd station and the 4th station, described 3rd station comprises lower bolster and liftable and is arranged at cope match-plate pattern above lower bolster, the lower bolster of the 3rd station offers tipper, the inclined-plane of tipper is from outer toward interior downward-sloping 30 °, the cope match-plate pattern of the 3rd station is provided with inclination briquetting, and during matched moulds, inclination briquetting and tipper abut; Described 4th station comprises lower bolster and liftable and is arranged at cope match-plate pattern above lower bolster, and the lower bolster of the 4th station offers arch groove, and described cope match-plate pattern is provided with cambered surface briquetting, and during matched moulds, cambered surface briquetting and arch groove abut; The lower bolster of the 4th station is arranged at described button bone frame, and described cope match-plate pattern is connected with described actuating unit.
4. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described Kou Di mechanism comprises button end frame, button end erecting is equipped with the material receiving mechanism be connected with described conveying mechanism, the Fang Di mechanism on can body will be placed at the bottom of tank, for the jig mechanism of fixing can body, by the punching mechanism be arranged at the bottom of tank on can body, and two for capturing the clamp mechanism of can body, described Fang Di mechanism is positioned at described jig mechanism side, described punching mechanism is liftably arranged at above described jig mechanism, described jig mechanism is arranged between two described clamp mechanisms movably.
5. a kind of food cans fully-automatic production device according to claim 4, is characterized in that: the punching press drive division that described punching mechanism comprises punching press seat and drives punching press seat to move up and down, and described punching press seat is provided with multiple processing stations.
6. a kind of food cans fully-automatic production device according to claim 4, it is characterized in that: described clamp mechanism comprises fixture pedestal and manipulator, manipulator is liftably arranged at above fixture pedestal, described manipulator comprises clamp cylinder, the connecting plate be connected with the expansion link end of clamp cylinder, first fixture and the second fixture be stacked at below the first fixture, first fixture offers the first strip through-hole, second fixture offers the second strip through-hole, the arrangement in " X " shape of first strip through-hole and the second strip through-hole, the free end of described connecting plate is provided with shifting axle, shifting axle is each passed through the first strip through-hole and the second strip through-hole, first fixture is provided with the first chuck, second fixture is provided with the second chuck, first chuck and second chuck form one group of gripping head.
7. a kind of food cans fully-automatic production device according to claim 4, it is characterized in that: described material receiving mechanism comprises splicing conveyer belt, splicing conveyer belt is provided with the restricted driving cylinder of the single can body of each transport, the discharge end of splicing conveyer belt is provided with rotating mechanism, rotating mechanism comprises positioning seat and drives the rotary cylinder of positioning seat vertical rotary, and the feed end of each described clamp mechanism is connected to a described material receiving mechanism.
8. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described conveying mechanism comprises conveyor track and the conveyer belt along conveyor track circulation material conveying, described conveyor track is provided with magnetic parts, the discharge end of described conveyor track is connected with first point of trajectory, track shunting place of first point of trajectory is provided with rotating guide plate, and the discharge end of first point of trajectory is connected with described Kou Di mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310747586.3A CN103691832B (en) | 2013-12-31 | 2013-12-31 | A kind of food cans fully-automatic production device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310747586.3A CN103691832B (en) | 2013-12-31 | 2013-12-31 | A kind of food cans fully-automatic production device |
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| CN103691832A CN103691832A (en) | 2014-04-02 |
| CN103691832B true CN103691832B (en) | 2015-10-28 |
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| CN104028670B (en) * | 2014-05-28 | 2016-03-09 | 杭州迈可思法电气工程有限公司 | Button seam body maker |
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| CN109676055B (en) * | 2019-02-28 | 2024-07-12 | 东莞市八方自动化科技有限公司 | Bone buckling machine |
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| CN110153313A (en) * | 2019-04-16 | 2019-08-23 | 临颍县森联机械制造有限公司 | Can automatically buckles bottom coil winder |
| CN110238262B (en) * | 2019-06-12 | 2024-06-25 | 东莞市铁生辉制罐有限公司 | Automatic feeding, slicing and embossing equipment for metal strips of food cans |
| CN111420947B (en) * | 2020-04-23 | 2021-04-30 | 青岛大学附属医院 | Auxiliary brushing equipment for medical instrument |
| CN114850881A (en) * | 2022-05-26 | 2022-08-05 | 东莞市新耀自动化科技有限公司 | Packing box bone buckling machine |
| CN115635114B (en) * | 2022-12-08 | 2023-03-10 | 烟台瑞鑫机械有限公司 | Machining platform for excavator part production |
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