CN103691832A - Full-automatic food can production device - Google Patents
Full-automatic food can production device Download PDFInfo
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- CN103691832A CN103691832A CN201310747586.3A CN201310747586A CN103691832A CN 103691832 A CN103691832 A CN 103691832A CN 201310747586 A CN201310747586 A CN 201310747586A CN 103691832 A CN103691832 A CN 103691832A
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Abstract
The invention relates to the technical field of food can production equipment, in particular to a full-automatic food can production device which comprises an imprinting mechanism, a cutting mechanism, a rib fastening mechanism, a conveying mechanism and a bottom fastening mechanism. A first transport mechanism is arranged between the imprinting mechanism and the cutting mechanism, a second transport mechanism is arranged between the cutting mechanism and the rib fastening mechanism, a feeding end of the conveying mechanism is connected with a discharging end of the rib fastening mechanism, and a discharging end of the conveying mechanism is connected with a feeding end of the bottom fastening mechanism. The full-automatic food can production device has the advantages that automatic imprinting, cutting, conveying, rib fastening and bottom fastening machining procedures and the like can be implemented, accordingly, food cans can be produced and machined automatically, and the full-automatic food can production device is high in machining efficiency and product yield and low in production cost.
Description
Technical field
The present invention relates to food cans production equipment technical field, relate in particular to a kind of food cans fully-automatic production device.
Background technology
At present, a lot of gifts adopt metal material to pack, various patterns are convenient to print in metal surface, be convenient to impress various moulding and word, make its surface have metallic luster, it is high-grade that the product of packing seems, added value with improving product, yet the processing of the relative papery gift box of metal gift box is comparatively complicated, production cost is higher.The general sheet metal that adopts of metal can processing of the prior art passes through die cut, the multiple working procedures such as bending, flanging, moulding, domestic these operation processing all adopt artificial or semi-automatic processing substantially, article one, production line needs tens forcing presses, every forcing press has 1 people operation and control separately, and not only production efficiency is low, and labour intensity is large, cost is high, and product quality is difficult to control, product percent of pass is low.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of food cans fully-automatic production device is provided, have production cost low, working (machining) efficiency is high, the advantage that product percent of pass is high.
The present invention is achieved through the following technical solutions.
A kind of food cans fully-automatic production device, comprise eindruckwerk, sawing sheet mechanism, button bone mechanism, conveying mechanism He Koudi mechanism, between described eindruckwerk and described sawing sheet mechanism, be provided with first conveyor structure, between described sawing sheet mechanism and described button bone mechanism, be provided with second conveyor structure, the feed end of described feeding unit is connected with the discharge end of described button bone mechanism, and the discharge end of described conveying mechanism is connected with the feed end of described Kou Di mechanism.
Wherein, described button bone mechanism comprises button bone frame, button bone erecting is equipped with actuating unit, feed mechanism, mold mechanism for pre-bending sheet metal, ticking mechanism for curling sheet metal, and pressing shaping mechanism, described actuating unit respectively with described mold mechanism, described pressing shaping mechanism drives and connects, described mold mechanism comprises the first mould and the second mould, the first mould and the second mould are arranged at respectively described feed mechanism both sides, the discharge end of described feed mechanism is connected with core rod, described ticking mechanism is positioned at the feed end top of described core rod, described pressing shaping mechanism is positioned at the discharge end top of described core rod.
Wherein, described the first mould comprises interconnective the first station and the second station, the first station and the second station comprise that respectively die shoe and liftable are arranged at the upper bolster of die shoe top, die shoe is arranged at the described bone frame of buckleing, upper bolster is connected with described actuating unit, the inner side of the die shoe of the first station offers rectangular recess, the joint face of rectangular recess and die shoe end face is arcwall face, the bottom of the upper bolster of the first station is provided with rectangle pressing block and cambered surface pressing block, the inner side of the die shoe of the second station has extended arcwall face, the bottom of the upper bolster of the second station is provided with cambered surface pressing block, during matched moulds, rectangle pressing block and rectangular recess butt, cambered surface pressing block and lower bolster, arcwall face butt.
Wherein, described the second mould comprises interconnective the 3rd station and the 4th station, described the 3rd station comprises that lower bolster and liftable are arranged at the cope match-plate pattern of lower bolster top, described lower bolster offers tipper, the inclined-plane of tipper is from outer toward interior downward-sloping 30 °, described cope match-plate pattern is provided with inclination briquetting, during matched moulds, and inclination briquetting and tipper butt; Described the 4th station comprises that lower bolster and liftable are arranged at the cope match-plate pattern of lower bolster top, and described lower bolster offers arch groove, and described cope match-plate pattern is provided with cambered surface briquetting, during matched moulds, and cambered surface briquetting and arch groove butt; Described lower bolster is arranged at described button bone frame, and described cope match-plate pattern is connected with described actuating unit.
Wherein, described ticking mechanism comprises and ticks seat and be arranged at top splenium, the first side pressure portion and the second side pressure portion that ticks seat, the first side pressure portion and the second side pressure portion are not arranged at the both sides of top splenium, described top splenium comprises top briquetting and drives the top air cylinder of top briquetting lifting moving, described the first side pressure portion comprises the first side pressing block and the first side pressure cylinder that drives the first side pressing block to the side pressure of core rod direction, and described the second side pressure portion comprises the second side pressing block and drives the second side pressing block to the second side pressure cylinder of core rod direction side pressure.
Wherein, described Kou Di mechanism comprises button end frame, button end erecting is equipped with the material receiving mechanism that is connected with described conveying mechanism, by being placed on Fang Di mechanism on can body at the bottom of tank, for the jig mechanism of fixing can body, by the punching mechanism being arranged at the bottom of tank on can body, and two for capturing the clamp mechanism of can body, described Fang Di mechanism is positioned at described jig one side, described punching mechanism is liftably arranged at described jig mechanism top, and described jig mechanism is arranged between two described clamp mechanisms movably.
Wherein, described punching mechanism comprises punching press seat and the punching press drive division that drives punching press seat to move up and down, and described punching press seat is provided with a plurality of processing stations.
Wherein, described clamp mechanism comprises fixture pedestal and manipulator, manipulator is liftably arranged at fixture pedestal top, described manipulator comprises clamp cylinder, the connecting plate being connected with the expansion link end of clamp cylinder, the first fixture and the second fixture that is stacked at the first fixture below, the first fixture offers the first strip through-hole, the second fixture offers the second strip through-hole, the first strip through-hole and the second strip through-hole are " X " shape and arrange, the free end of described connecting plate is provided with shifting axle, shifting axle is respectively through the first strip through-hole and the second strip through-hole, the first fixture is provided with the first chuck, the second fixture is provided with the second chuck, first chuck and second chuck form one group of gripping head.
Wherein, described material receiving mechanism comprises the conveyer belt that connects material, the conveyer belt that connects material is provided with the restricted driving cylinder of the single can body of each transportation, the discharge end of conveyer belt of connecting material is provided with rotating mechanism, rotating mechanism comprises the rotary cylinder of positioning seat and driving positioning seat vertical rotary, and described in each, the feed end of clamp mechanism is connected with respectively a described material receiving mechanism.
Wherein, described conveying mechanism comprises conveyor track and along the conveyer belt of conveyor track circulation material conveying, described conveyor track is provided with magnetic parts, the discharge end of described conveyor track is connected with first minute trajectory, track shunting place of first minute trajectory is provided with rotating guide plate, and the discharge end of first minute trajectory is connected with described Kou Di mechanism.
Beneficial effect of the present invention is: during use, workpiece to be processed is put into eindruckwerk and impress processing, make surface of the work form relief pattern, then first conveyor structure is transported to sawing sheet mechanism by the workpiece having impressed and carries out stamping-out processing, from workpiece, stamp out the sheet metal of can body size, then second conveyor structure is transported to by sheet metal the bales catch bone processing that button bone mechanism carries out sheet metal, make sheet metal sheet material be processed into column can body, under the effect of feeding unit, column can body is transported to Kou Di mechanism and detains end processing, complete the fully-automatic production processing of food cans, the present invention can realize automatic impression, sawing sheet, conveying, the manufacturing procedures such as button bone and the button end, working (machining) efficiency is high, production cost is low, product percent of pass is high.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of embodiments of the invention 1.
Fig. 2 is the right side structural representation of Fig. 1.
Fig. 3 is the structural representation of the conveying mechanism of embodiments of the invention 1.
Fig. 4 is the structural representation of eindruckwerk of the present invention.
Fig. 5 is the structural representation of sawing sheet of the present invention mechanism.
Fig. 6 is the structural representation of button bone mechanism of the present invention.
Fig. 7 is the structural representation after the button bone frame of button bone mechanism of the present invention is hidden.
Fig. 8 is the structural representation of the feed mechanism of button bone mechanism of the present invention.
Fig. 9 is the first station of mold mechanism and the structural representation of the 3rd station of button bone mechanism of the present invention.
Figure 10 is the second station of mold mechanism and the structural representation of the 4th station of button bone mechanism of the present invention.
Figure 11 is the structural representation of the ticking mechanism of button bone mechanism of the present invention.
Figure 12 is the structural representation after frame at the bottom of the button of Kou Di of the present invention mechanism, punching mechanism are hidden.
First fixture of clamp mechanism of Figure 13 Kou Di of the present invention mechanism and the structural representation of the second fixture.
The punching mechanism of Figure 14 Kou Di of the present invention mechanism and the structural representation of jig mechanism.
The plan structure schematic diagram of Figure 15 embodiments of the invention 5.
The right side structural representation of Figure 16 Figure 15.
The structural representation of the conveying mechanism of Figure 17 embodiments of the invention 5.
Reference numeral comprises:
1-eindruckwerk 11-impression frame, 12-embossing male die
13-impression die, 14-feeding groove, 15-support body
16-the first sucker structure 17-the second sucker structure 2-sawing sheet mechanism
21-sawing sheet frame, 22-sawing sheet patrix, 23-sawing sheet counterdie
24-cutting knife 25-material nib, 26-feeding clip mechanism
3-button bone mechanism 31-button bone frame, 32-actuating unit
321-servomotor, 322-mould driving mechanism 323-pressing driving mechanism
33-feed mechanism, 331-feeding portion, 3311-feeding rail
332-pusher portion of 3312-retainer portion, 3321-pusher cylinder
3322-scraping wings, 34-mold mechanism the 341-the first mould
3411-the first station 3412-the second station 3413-upper bolster
3414-die shoe, 3415-rectangular recess, 3416-arcwall face
3417-rectangle pressing block, 3418-cambered surface pressing block the 342-the second mould
3421-the three station 3422-the four station 3423-cope match-plate pattern
3424-lower bolster, 3425-tipper, 3426-inclination briquetting
3427-arch groove, 3428-cambered surface briquetting 35-ticking mechanism
351-ticking seat splenium 3521-top, 352-top briquetting
3522-top air cylinder, 353-the first side pressure portion the 3531-the first side pressing block
3532-the first side pressure cylinder 354-the second side pressure portion the 3541-the second side pressing block
The 3542-the second side pressure cylinder 36-pressing shaping mechanism 361-pressing footstock
3611-pressing jacking block 3612-pressing cylinder, 362-pressing base
3621-pressing groove, 37-core rod, 38-collecting mechanism
381-material collecting tank, 382-magnetic element, 383-feeding cylinder
4-conveying mechanism, 40-guide rail, 41-conveyor track
43-the first minute trajectory 44-guide plate of 42-conveyer belt
45-the second conveyer belt 46-the second minute trajectory the 47-the second guide plate
481-the first pillar 482-the second pillar 483-lifting screw
5-Kou Di mechanism 51-button end frame, 52-material receiving mechanism
521-conveyer belt 522-restricted driving cylinder 523-positioning seat connects material
524-rotary cylinder, 53-Fang Di mechanism 531-put lower supporter
532-put spirit cylinder 533-push away base plate 54-jig mechanism
55-punching mechanism, 551-punching press seat, 552-punching press drive division
553-processing stations, 554-pre-bending station 555-button basic skill or training position
556-compression station 557-volume sired results position 558-beat and cut with scissors station
56-clamp mechanism, 560-fixture pedestal, 561-clamp cylinder
562-connecting plate, 563-the first fixture the 564-the second fixture
565-the first strip through-hole 567-shifting axle the 568-the first chuck
569-the second chuck 6-first conveyor structure 7-second conveyor structure.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
embodiment 1.
As shown in Figures 1 to 5, a kind of food cans fully-automatic production device of the present embodiment, comprise eindruckwerk 1, sawing sheet mechanism 2, button bone mechanism 3, conveying mechanism 4 He Koudi mechanisms 5, between described eindruckwerk 1 and described sawing sheet mechanism 2, be provided with first conveyor structure 6, between described sawing sheet mechanism 2 and described button bone mechanism 3, be provided with second conveyor structure 7, the feed end of described feeding unit is connected with the discharge end of described button bone mechanism 3, and the discharge end of described conveying mechanism 4 is connected with the feed end of described Kou Di mechanism 5.
During use, workpiece to be processed is put into eindruckwerk 1 and impress processing, make surface of the work form relief pattern, then first conveyor structure 6 is transported to sawing sheet mechanism 2 by the workpiece having impressed and carries out stamping-out processing, from workpiece, stamp out the sheet metal of can body size, then second conveyor structure 7 is transported to by sheet metal the bales catch bone processing that button bone mechanism 3 carries out sheet metal, make sheet metal sheet material be processed into column can body, under the effect of feeding unit, column can body is transported to Kou Di mechanism 5 and detains end processing, complete the fully-automatic production processing of food cans, the present invention can realize automatic impression, sawing sheet, conveying, the manufacturing procedures such as button bone and the button end, working (machining) efficiency is high, production cost is low, product percent of pass is high.
As shown in Figure 4, the eindruckwerk 1 of the present embodiment comprises impression frame 11 and is arranged at embossing male die 12 and the impression die 13 of impression frame 11, embossing male die 12 is liftably arranged at impression die 13 tops, described eindruckwerk 1 also includes feed mechanism, feed mechanism comprises adsorption mechanism and feeding groove moving up and down 14, adsorption mechanism comprises the support body 15 that can move horizontally and the sucker structure that is arranged at support body 15 both sides, support body 15 is provided with articles holding table, distance between articles holding table and described feeding groove 14 equates with the distance between articles holding table and impression die 13, the first sucker structure 16 is arranged between articles holding table and feeding groove 14 movably, the second sucker structure 17 is arranged between articles holding table and impression die 13 movably.
During use, first workpiece to be processed is put in feeding groove 14, feeding groove 14 moves up meanwhile, the first 16 of sucker structures feeding groove, 14 directions move, the first sucker structure 16 sucks up the workpiece at feeding groove 14 tops to be then placed on articles holding table, and the second sucker structure 17 picks up the workpiece on articles holding table be put on impression die 13, and the downward punching press of embossing male die 12 can impress out relief pattern on workpiece, simple in structure, working (machining) efficiency is high.
Particularly, described first conveyor structure 6 is between described the first sucker structure 16 and the second sucker structure 17, first conveyor structure 6 is arranged at described impression frame 11, facilitate the second sucker structure 17 that the workpiece having impressed is picked up and is put on the first conveying mechanism 4, particularly, described first conveyor structure 6 is conveyer mechanism.
As shown in Figure 5, described sawing sheet mechanism 2 comprises sawing sheet frame 21, sawing sheet frame 21 is provided with sawing sheet patrix 22 and sawing sheet counterdie 23, described sawing sheet patrix 22 bottoms are provided with cutting knife 24, described sawing sheet counterdie 23 offers material nib 25, the shape of the shape of described cutting knife 24 and described material nib 25 matches, and described sawing sheet frame 21 arranges the feeding clip mechanism 26 of promising sawing sheet counterdie 23 feedings, and feeding clip mechanism 26 is positioned at the feed end of sawing sheet mechanism 2.
Particularly, the material folding sucker of the expansion link end that feeding clip mechanism 26 comprises the material folding frame being connected with sawing sheet frame 21, the material folding cylinder that is arranged at material folding frame and is arranged at material folding cylinder, feeding clip mechanism 26 also includes feeding mechanism, feeding mechanism comprises feeder, the first baffle plate, second baffle and the clamping cylinder that can move horizontally, the first baffle plate and second baffle lay respectively at described feeder both sides, the first baffle plate is connected in the piston-rod end of clamping cylinder, and described feeder and described sawing sheet counterdie 23 are positioned in same level.
During use, material folding sucker picks up the workpiece on first conveyor structure 6 be put between the first baffle plate and second baffle, clamping cylinder drives the first baffle plate to move to the direction of second baffle, workpiece is alignd with the material nib 25 of sawing sheet counterdie 23, then feeder is pushed to material nib 25 upper surfaces by workpiece, and the downward punching press of sawing sheet counterdie 23 can cut out from workpiece the sheet metal of can body size.
The feed end of described second conveyor structure 7 is positioned at described material nib 25 belows, die-cut good sheet metal directly falls into second conveyor structure 7 from material nib 25, the discharge end of second conveyor structure 7 is connected with the feed end of described button bone mechanism 3, conveniently metallic plate is transported to button bone mechanism 3 and carries out next step processing, particularly, first conveyor structure 6 is conveyer mechanism.
As shown in Figure 3, described conveying mechanism 4 comprises conveyor track 41 and along the conveyer belt 42 of conveyor track 41 circulation material conveyings, described conveyor track 41 is provided with magnetic parts, the discharge end of described conveyor track 41 is connected with first minute trajectory 43, the discharge end that track shunting place of first minute trajectory 43 is provided with 44, the first minutes trajectories 43 of rotating guide plate is connected with described Kou Di mechanism 5.
Preferably, between the feed end of described conveying mechanism 4 and described button bone mechanism 3, be provided with guide rail 40, guide rail 40 is circular-arc, and the feed end of guide rail 40 with button bone mechanism 3 discharge end be connected, the discharge end of guide rail 40 is positioned at described conveyor track 41 sides.
The metal tank body that button bone machines is transported to conveyer belt 42 lower ends of conveying mechanism 4 under the effect of guide rail 40, under the effect of magnetic parts, metal tank body is adsorbed on conveyer belt 42, metal tank body enters first minute trajectory 43 after arriving conveyer belt 42 tops automatically, thereby metal tank body is transported to Kou Di mechanism 5, detains end processing.
Described conveying mechanism 4 also includes lifting support, lifting support comprises the first pillar 481, the second pillar 482 and lifting screw 483, lifting screw 483 top with the second pillar 482 that is spirally connected, the upper articulation of the top of lifting screw 483 and described conveyor track 41, the lower hinge of the first pillar 481 and described conveyor track 41.The rising of lifting screw 483 or decline are the delivery head of conveniently adjusted conveying mechanism 4, are conducive to that metal tank body is transported to Kou Di mechanism 5 and detain end processing, simple in structure, practical.
As shown in Fig. 6-11, the button bone mechanism 3 of the present embodiment comprises button bone frame 31, button bone frame 31, described button bone frame 31 is provided with actuating unit 32, feed mechanism 33, mold mechanism 34 for pre-bending sheet metal, ticking mechanism 35 for curling sheet metal, and pressing shaping mechanism 36, described actuating unit 32 respectively with described mold mechanism 34, described pressing shaping mechanism 36 drives and connects, described mold mechanism 34 comprises the first mould 341 and the second mould 342, the first mould 341 and the second mould 342 are arranged at respectively described feed mechanism 33 both sides, the discharge end of described feed mechanism 33 is connected with core rod 37, described ticking mechanism 35 is positioned at the feed end top of described core rod 37, described pressing shaping mechanism 36 is positioned at the discharge end top of described core rod 37.
During use, start actuating unit 32, first sheet metal to be processed is transported to mold mechanism 34 by feed mechanism 33 and carries out pre-bending processing, under the punching press effect of the first mould 341 and the second mould 342, sheet metal both sides are all formed with folded edges, ticking under the effect of mechanism 35, two side engagement of the sheet metal after pre-bending are also curled into the column can body consistent with core rod 37 profiles, actuating unit 32 drives pressing shaping mechanism 36 that can body bonding station is flattened, thereby complete the bales catch bone processing of metal tank body, working (machining) efficiency is high, production cost is low, product percent of pass is high.
Preferably, sheet metal of the present invention is tinplate sheet material (electrolytic tinplate material), electrolytic tinplate refers to that two sides is coated with Low carbon cold rolling steel sheet or the steel band of pure tin, it is incorporated into the corrosion resistance of the intensity of steel, machinability, solderability and tin (the particularly etch of resistance to food), nontoxic, paintable and attractive, decorative among a kind of material, there is characteristic corrosion-resistant, nontoxic, that intensity is high, ductility is good, these features make electrolytic tinplate be widely used in manufacture rigid container, especially for the packing of Food & Drink.Bales catch bone device of the present invention can carry out the operations such as the pre-bending of sheet metal, ticking, moulding compound, automatically completes extra small can body bales catch bone technology, fills up the blank that the little can body of domestic and international tank industry processed cannot be realized bales catch bone.
As shown in Figure 8, described feed mechanism 33 comprises feeding portion 331 and the pusher portion 332 that drives feeding portion 331 to move horizontally, described feeding portion 331 comprises feeding rail 3311 and is arranged at the retainer portion 3312 at feeding rail 3311 tops, described pusher portion 332 comprises pusher cylinder 3321 and is arranged at the scraping wings 3322 of the piston-rod end of pusher cylinder 3321, and scraping wings 3322 is connected with described feeding rail 3311.Feed mechanism 33 is simple in structure, the sheet metal cutting can be transported to one by one between the first mould 341 and the second mould 342 and carry out pre-bending processing, easy and simple to handle.
As shown in Figure 9 and Figure 10, described the first mould 341 comprises interconnective the first station 3411 and the second station 3412, the first station 3411 and the second station 3412 comprise that respectively die shoe 3414 and liftable are arranged at the upper bolster 3413 of die shoe 3414 tops, die shoe 3414 is arranged at the described bone frame 31 of buckleing, upper bolster 3413 is connected with described actuating unit 32, the inner side of the die shoe 3414 of the first station 3411 offers rectangular recess 3415, rectangular recess 3415 is arcwall face 3416 with the joint face of die shoe 3414 end faces, the bottom of the upper bolster 3413 of the first station 3411 is provided with rectangle pressing block 3417 and cambered surface pressing block 3418, the inner side of the die shoe 3414 of the second station 3412 has extended arcwall face 3416, the bottom of the upper bolster 3413 of the second station 3412 is provided with cambered surface pressing block 3418, during matched moulds, rectangle pressing block 3417 and rectangular recess 3415 butts, cambered surface pressing block 3418 and lower bolster 3424, arcwall face 3416 butts.
Wherein, described the second mould 342 comprises interconnective the 3rd station 3421 and the 4th station 3422, described the 3rd station 3421 comprises that lower bolster 3424 and liftable are arranged at the cope match-plate pattern 3423 of lower bolster 3424 tops, described lower bolster 3424 offers tipper 3425, the inclined-plane of tipper 3425 is from outer toward interior downward-sloping 30 °, described cope match-plate pattern 3423 is provided with inclination briquetting 3426, during matched moulds, and inclination briquetting 3426 and tipper 3425 butts; Described the 4th station 3422 comprises that lower bolster 3424 and liftable are arranged at the cope match-plate pattern 3423 of lower bolster 3424 tops, described lower bolster 3424 offers arch groove 3427, described cope match-plate pattern 3423 is provided with cambered surface briquetting 3428, during matched moulds, and cambered surface briquetting 3428 and arch groove 3427 butts; Described lower bolster 3424 is arranged at described button bone frame 31, and described cope match-plate pattern 3423 is connected with described actuating unit 32.The inside and outside direction of the present embodiment, the direction shown in the right side shown in Fig. 9, a left side of take is reference direction.
Particularly, described the first station 3411 and the 3rd station 3421 are symmetricly set in described feed mechanism 33 both sides, described the second station 3412 and the 4th station 3422 are symmetricly set in described feed mechanism 33 both sides, during use, as shown in Figure 9, feed mechanism 33 is transported to sheet metal between the first station 3411 of mold mechanism 34 and the 3rd station 3421 and processes for the first time, the limit, left side of sheet metal is at the rectangular recess 3415 of the die shoe 3414 of the first station 3411, the rectangle pressing block 3417 of the upper bolster 3413 of arcwall face 3416 and the first station 3411, under the punching press effect of cambered surface pressing block 3418, form the flanging that a bending downwards 90 is spent, and the bending place of flanging is circular-arc, the right edge of sheet metal forms a knuckle that upwards bends 30 degree under the punching press effect of the cambered surface pressing block 3418 of the arcwall face 3416 of the die shoe 3414 of the second station 3412 and the upper bolster 3413 of the second station 3412, then feed mechanism 33 is transported to sheet metal between the second station 3412 of mold mechanism 34 and the 4th station 3422 and processes for the second time, as shown in figure 10, the limit, left side of sheet metal forms the knuckle that a bending downwards 30 is spent under the stamping-out effect of the tipper 3425 of the lower bolster 3424 of the 3rd station 3421 and the inclination briquetting 3426 of cope match-plate pattern 3423, the right edge of sheet metal forms an arc surface bending downwards under the stamping-out effect of the arch groove 3427 of the lower bolster 3424 of the 4th station 3422 and the cambered surface briquetting 3428 of cope match-plate pattern 3423, twice processing by mold mechanism 34 is by sheet metal pre-bending moulding, working (machining) efficiency is high, product percent of pass is high.The left and right directions of the present embodiment be take left and right directions shown in Fig. 9 as reference direction.
As shown in figure 11, described ticking mechanism 35 comprises and ticks seat 351 and be arranged at the top splenium 352 that ticks seat 351, the first side pressure portion 353 and the second side pressure portion 354, the first side pressure portion 353 and the second side pressure portion 354 are arranged at respectively the both sides of top splenium 352, described top splenium 352 comprises top briquetting 3521 and drives the top air cylinder 3522 of top briquetting 3521 lifting moving, described the first side pressure portion 353 comprises the first side pressing block 3531 and drives the first side pressing block 3531 to the first side pressure cylinder 3532 of core rod 37 direction side pressures, described the second side pressure portion 354 comprises the second side pressing block 3541 and drives the second side pressing block 3541 to the second side pressure cylinder 3542 of core rod 37 direction side pressures.
Wherein, described the first side pressing block 3531 and described the second side pressing block 3541 are articulated in respectively the both sides of described top briquetting 3521, described top briquetting 3521 is " Y " shape, when closed, the first side pressing block 3531, top briquetting 3521 and the second side pressing block 3541 are coated on described core rod 37 outer surfaces, the first side pressing block 3531, top briquetting 3521 and the second side pressing block 3541 respectively with core rod 37 butts.
During production and processing, top air cylinder 3522 drives top briquetting 3521 to move down and compresses sheet metal middle part, then the first side pressure cylinder 3532 drives the first side pressing block 3531 to core rod 37 direction side pressures, sheet metal left side to be coated on core rod 37, the second side pressure cylinder 3542 drives the second side pressing blocks 3541 to make sheet metal right side be coated on core rod 37 and the flanging in fastening sheet metal left side to core rod 37 direction side pressures, thereby complete the ticking moulding of metal tank body, simple in structure, working (machining) efficiency is high.
As shown in Figure 7, described pressing shaping mechanism 36 comprises pressing footstock 361 and flattens base 362, described pressing footstock 361 is liftably arranged at described core rod 37 tops, described pressing footstock 361 is arranged at described button bone frame 31, described pressing base 362 is liftably arranged at described core rod 37 belows, described pressing base 362 is connected with described actuating unit 32, during use, described pressing footstock 361 and described pressing base 362 respectively with described core rod 37 butts.
Wherein, described pressing footstock 361 comprises the pressing cylinder 3612 that flattens jacking block 3611 and drive pressing jacking block 3611 lifting moving, the pressing face of described pressing jacking block 3611 matches with the shaped upper part of described core rod 37, described pressing base 362 offers and flattens groove 3621, flattens groove 3621 and matches with the lower shape of described core rod 37.
During production and processing, pressing cylinder 3612 drives pressing jacking blocks 3611 to move down the top of metal tank body is pushed against on core rod 37, then actuating unit 32 drives pressing base 362 to move up and makes to flatten the ticking position that groove 3621 is pressed on metal tank body, thereby will tick position and flatten moulding, complete the bales catch bone processing of metal tank body.
As shown in Figure 6, described actuating unit 32 comprises servomotor 321, drives the mould driving mechanism 322 of described mold mechanism 34 lifting moving, and the pressing driving mechanism 323 that drives described pressing shaping mechanism 36 lifting moving, described servomotor 321 drives respectively and connects described mould driving mechanism 322 and described pressing driving mechanism 323.Particularly, servomotor 321 is by mould driving mechanism 322 and described pressing driving mechanism 323 described in chain or belt drives.
As shown in Figure 6 and Figure 7, the difference of the present embodiment and embodiment 1 is, the feed end of the feed mechanism 33 of the present embodiment is provided with collecting mechanism 38, collecting mechanism 38 comprises for taking in the material collecting tank 381 of sheet metal, the sidewall of material collecting tank 381 is provided with magnetic element 382, the below of described material collecting tank 381 is provided with feeding portion, and feeding portion comprises sucker and drives the feeding cylinder 383 of sucker lifting moving.
The sheet metal cutting falls in material collecting tank 381 in the effect of conveyer belt 42, under the effect of magnetic element 382, sheet metal is fixed in material collecting tank 381, during production and processing, feeding cylinder 383 drives suckers to suck to be positioned at the sheet metal of material collecting tank 381 bottommosts and to material taking, then the sheet metal taking off is put into feed mechanism 33, simple in structure, practicality.
The remainder of the present embodiment is identical with embodiment 2, repeats no more here.
embodiment 4.
As Figure 12 to Figure 14 shows, the difference of the present embodiment and embodiment 1 is, the Kou Di mechanism 5 of the present embodiment comprises button end frame 51, button end frame 51 is provided with the material receiving mechanism 52 being connected with described conveying mechanism 4, by the Fang Di mechanism 53 being placed at the bottom of tank on can body, be used for the fixedly jig mechanism 54 of can body, by the punching mechanism 55 being arranged at the bottom of tank on can body, and two for capturing the clamp mechanism 56 of can body, described Fang Di mechanism 53 is positioned at described jig one side, described punching mechanism 55 is liftably arranged at described jig mechanism 54 tops, described jig mechanism 54 is arranged between two described clamp mechanisms 56 movably, two described clamp mechanisms 56 are symmetrical arranged.
During use, material receiving mechanism 52 is transported to clamp mechanism 56 the place aheads by can body, clamp mechanism 56 picks up can body be put in jig mechanism 54, jig mechanism 54 drives can body to move to punching mechanism 55 belows, meanwhile Fang Di mechanism 53 will shift the can body top of first station of jig mechanism 54 onto at the bottom of tank, punching mechanism 55 moves down carrying out punch process at the bottom of can body and tank, 54 alternations of left and right Liang Ge jig mechanism, and working (machining) efficiency is high.
Wherein, described punching mechanism 55 comprises punching press seat 551 and the punching press drive division 552 that drives punching press seat 551 to move up and down, and described punching press seat 551 is provided with a plurality of processing stations 553.
Particularly, described punching press seat 551 starts to have five upper modules, described mould positioning mechanism is provided with five lower modules for the position correspondence of upper module, five upper modules and five lower modules form respectively by the pre-bending station 554 that is pressed in advance can body top at the bottom of tank, by fastening at the bottom of tank the buckleing basic skill or training position 555, be pressed on the compression station 556 on can body top at the bottom of by the tank of buckleing after end processing of can body top, by the volume sired results position 557 of can body bottom volume circle line, and hinge is beaten in can body bottom and wears beating of iron wire and cut with scissors station 558.Above-mentioned five processing stations 553 are arranged in order from front to back, and clamp mechanism 56 is transported to second station, the 3rd station, the 4th station and the 5th station from first station successively by metal tank body, and at the bottom of completing tank and the end of buckleing of can body processes.
Described Fang Di mechanism 53 comprise be positioned at jig mechanism 54 front sides put lower supporter 531 and for taking in the hopper at the bottom of tank, the described lower supporter 531 of putting is provided with and puts spirit cylinder 532, the expansion link end of putting spirit cylinder 532 is provided with and pushes away base plate 533, described hopper and described in put between lower supporter 531 and be installed with and push away gap, the end, the height that pushes away gap, the end is greater than the height at the bottom of height at the bottom of tank is less than twice tank, described in push away base plate 533 and be positioned at and push away gap, end side.At the bottom of the tank falling from hopper, fall into and push away gap, the end, push away the can body top that base plate 533 is pushed to jig mechanism 54 the place aheads at the bottom of by the tank of hopper bottom, simple in structure, working (machining) efficiency is high.
As shown in Figure 12 and Figure 13, described clamp mechanism 56 comprises fixture pedestal 560 and manipulator, manipulator is liftably arranged at fixture pedestal 560 tops, described manipulator comprises clamp cylinder 561, the connecting plate 562 being connected with the expansion link end of clamp cylinder 561, the first fixture 563 and the second fixture 564 that is stacked at the first fixture 563 belows, the first fixture 563 offers the first strip through-hole 565, the second fixture 564 offers the second strip through-hole, the first strip through-hole 565 and the second strip through-hole are " X " shape and arrange, the free end of described connecting plate 562 is provided with shifting axle 567, shifting axle 567 is respectively through the first strip through-hole 565 and the second strip through-hole, the first fixture 563 is provided with the first chuck 568, the second fixture 564 is provided with the second chuck 569, first chuck 568 and second chuck 569 form one group of gripping head.
During use, clamp cylinder 561 drives connecting plate 562 to move along the direction of the expansion link of clamping cylinder, drive shifting axle 567 to move in the first strip through-hole 565 and the second strip through-hole, regulate the opening of the first chuck 568 and the second chuck 569, closure, thereby realizing can body unclamps, clamps, be conducive to that can body is transported to other stations and process, simple in structure.
Particularly, the first fixture 563 be provided with five the first chuck 568, the second fixtures 564 be provided with 569, five groups of gripping heads of five the second chucks respectively with described five processing stations 553 parallel arrangements.
As shown in figure 12, described material receiving mechanism 52 comprises the conveyer belt 521 that connects material, the conveyer belt 521 that connects material is provided with the restricted driving cylinder 522 of the single can body of each transportation, the discharge end of conveyer belt 521 of connecting material is provided with rotating mechanism, rotating mechanism comprises the rotary cylinder 524 of positioning seat 523 and driving positioning seat 523 vertical rotaries, and described in each, the feed end of clamp mechanism 56 is connected with respectively a described material receiving mechanism 52.Restricted driving cylinder 522 is opened once an only can body of Neng Xiangkoudi mechanism 5 operations, the front end of can body inserts after positioning seat 523 under the effect of rotary cylinder 524, the can body of horizontal positioned is adjusted to vertical placement, conveniently by clamp mechanism 56, picked up processing, simple in structure, processing accuracy rate is high, and product percent of pass is high.
The remainder of the present embodiment is identical with embodiment 1, repeats no more here.
As Figure 15 to Figure 17 shows, described conveyor track 41 is also connected with shunting band, shunting band comprises the second conveyer belt 45 and the second minute trajectory 46 being connected with the second conveyer belt 45, the second conveyer belt 45 and be provided with the second guide plate 47 for first minute between trajectory 43, within second minute, trajectory 46 is " Y " shape, and the discharge end of second minute trajectory 46 is also connected with Yi Koudi mechanism 5.The setting of the second conveyer belt 45 and second minute trajectory 46, is conducive to that the can body processing is transported to Liang Taikoudi mechanism 5 and carries out automatic bottom-locking processing simultaneously, and working (machining) efficiency improves greatly.
The remainder of the present embodiment is identical with embodiment 1, repeats no more here.
The above embodiment, it is better embodiment of the present invention, be not to limit the scope of the present invention, the equivalence of doing according to structure, feature and principle described in the present patent application the scope of the claims therefore all changes or modifies, and all should comprise in patent claim of the present invention.
Claims (10)
1. a food cans fully-automatic production device, it is characterized in that: comprise eindruckwerk, sawing sheet mechanism, button bone mechanism, conveying mechanism He Koudi mechanism, between described eindruckwerk and described sawing sheet mechanism, be provided with first conveyor structure, between described sawing sheet mechanism and described button bone mechanism, be provided with second conveyor structure, the feed end of described feeding unit is connected with the discharge end of described button bone mechanism, and the discharge end of described conveying mechanism is connected with the feed end of described Kou Di mechanism.
2. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described button bone mechanism comprises button bone frame, button bone erecting is equipped with actuating unit, feed mechanism, mold mechanism for pre-bending sheet metal, ticking mechanism for curling sheet metal, and pressing shaping mechanism, described actuating unit respectively with described mold mechanism, described pressing shaping mechanism drives and connects, described mold mechanism comprises the first mould and the second mould, the first mould and the second mould are arranged at respectively described feed mechanism both sides, the discharge end of described feed mechanism is connected with core rod, described ticking mechanism is positioned at the feed end top of described core rod, described pressing shaping mechanism is positioned at the discharge end top of described core rod.
3. a kind of food cans fully-automatic production device according to claim 2, it is characterized in that: described the first mould comprises interconnective the first station and the second station, the first station and the second station comprise that respectively die shoe and liftable are arranged at the upper bolster of die shoe top, die shoe is arranged at the described bone frame of buckleing, upper bolster is connected with described actuating unit, the inner side of the die shoe of the first station offers rectangular recess, the joint face of rectangular recess and die shoe end face is arcwall face, the bottom of the upper bolster of the first station is provided with rectangle pressing block and cambered surface pressing block, the inner side of the die shoe of the second station has extended arcwall face, the bottom of the upper bolster of the second station is provided with cambered surface pressing block, during matched moulds, rectangle pressing block and rectangular recess butt, cambered surface pressing block and lower bolster, arcwall face butt.
4. a kind of food cans fully-automatic production device according to claim 2, it is characterized in that: described the second mould comprises interconnective the 3rd station and the 4th station, described the 3rd station comprises that lower bolster and liftable are arranged at the cope match-plate pattern of lower bolster top, described lower bolster offers tipper, the inclined-plane of tipper is from outer toward interior downward-sloping 30 °, described cope match-plate pattern is provided with inclination briquetting, during matched moulds, and inclination briquetting and tipper butt; Described the 4th station comprises that lower bolster and liftable are arranged at the cope match-plate pattern of lower bolster top, and described lower bolster offers arch groove, and described cope match-plate pattern is provided with cambered surface briquetting, during matched moulds, and cambered surface briquetting and arch groove butt; Described lower bolster is arranged at described button bone frame, and described cope match-plate pattern is connected with described actuating unit.
5. a kind of food cans fully-automatic production device according to claim 2, it is characterized in that: described ticking mechanism comprises and ticks seat and be arranged at the top splenium that ticks seat, the first side pressure portion and the second side pressure portion, the first side pressure portion and the second side pressure portion are not arranged at the both sides of top splenium, described top splenium comprises top briquetting and drives the top air cylinder of top briquetting lifting moving, described the first side pressure portion comprises the first side pressing block and drives the first side pressing block to the first side pressure cylinder of core rod direction side pressure, described the second side pressure portion comprises the second side pressing block and drives the second side pressing block to the second side pressure cylinder of core rod direction side pressure.
6. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described Kou Di mechanism comprises button end frame, button end erecting is equipped with the material receiving mechanism being connected with described conveying mechanism, by the Fang Di mechanism being placed at the bottom of tank on can body, be used for the fixedly jig mechanism of can body, by the punching mechanism being arranged at the bottom of tank on can body, and two for capturing the clamp mechanism of can body, described Fang Di mechanism is positioned at described jig one side, described punching mechanism is liftably arranged at described jig mechanism top, described jig mechanism is arranged between two described clamp mechanisms movably.
7. a kind of food cans fully-automatic production device according to claim 6, is characterized in that: described punching mechanism comprises punching press seat and the punching press drive division that drives punching press seat to move up and down, and described punching press seat is provided with a plurality of processing stations.
8. a kind of food cans fully-automatic production device according to claim 6, it is characterized in that: described clamp mechanism comprises fixture pedestal and manipulator, manipulator is liftably arranged at fixture pedestal top, described manipulator comprises clamp cylinder, the connecting plate being connected with the expansion link end of clamp cylinder, the first fixture and the second fixture that is stacked at the first fixture below, the first fixture offers the first strip through-hole, the second fixture offers the second strip through-hole, the first strip through-hole and the second strip through-hole are " X " shape and arrange, the free end of described connecting plate is provided with shifting axle, shifting axle is respectively through the first strip through-hole and the second strip through-hole, the first fixture is provided with the first chuck, the second fixture is provided with the second chuck, first chuck and second chuck form one group of gripping head.
9. a kind of food cans fully-automatic production device according to claim 6, it is characterized in that: described material receiving mechanism comprises the conveyer belt that connects material, the conveyer belt that connects material is provided with the restricted driving cylinder of the single can body of each transportation, the discharge end of conveyer belt of connecting material is provided with rotating mechanism, rotating mechanism comprises the rotary cylinder of positioning seat and driving positioning seat vertical rotary, and described in each, the feed end of clamp mechanism is connected with respectively a described material receiving mechanism.
10. a kind of food cans fully-automatic production device according to claim 1, it is characterized in that: described conveying mechanism comprises conveyor track and along the conveyer belt of conveyor track circulation material conveying, described conveyor track is provided with magnetic parts, the discharge end of described conveyor track is connected with first minute trajectory, track shunting place of first minute trajectory is provided with rotating guide plate, and the discharge end of first minute trajectory is connected with described Kou Di mechanism.
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| CN201310747586.3A CN103691832B (en) | 2013-12-31 | 2013-12-31 | A kind of food cans fully-automatic production device |
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| CN201310747586.3A CN103691832B (en) | 2013-12-31 | 2013-12-31 | A kind of food cans fully-automatic production device |
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| CN103691832A true CN103691832A (en) | 2014-04-02 |
| CN103691832B CN103691832B (en) | 2015-10-28 |
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| CN104014686A (en) * | 2014-05-30 | 2014-09-03 | 江苏尚诚精密模具科技有限公司 | Buckling die discharging mechanism |
| CN104028670A (en) * | 2014-05-28 | 2014-09-10 | 杭州迈可思法电气工程有限公司 | Joint buckling pot manufacturing machine |
| CN104117856A (en) * | 2014-07-17 | 2014-10-29 | 苏州华源包装股份有限公司 | Intelligent automatic multi-station steel drum production line and process for producing convenient drums |
| CN107377805A (en) * | 2017-07-14 | 2017-11-24 | 广东鸿业机械有限公司 | Detain bone machine |
| CN108015184A (en) * | 2017-11-15 | 2018-05-11 | 天津市德通制罐有限公司 | A kind of new type auto button bone body maker equipment |
| CN109013840A (en) * | 2018-09-07 | 2018-12-18 | 佛山朝鸿新材料科技有限公司 | A kind of new-type steel plate hole punched device and its application method for automobile production |
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| CN109530569A (en) * | 2018-12-29 | 2019-03-29 | 东莞市铁生辉制罐有限公司 | A kind of tank bottom and can body assembled formation equipment |
| CN109676055A (en) * | 2019-02-28 | 2019-04-26 | 东莞市八方自动化科技有限公司 | A kind of button bone machine |
| CN110153312A (en) * | 2019-04-16 | 2019-08-23 | 临颍县森联机械制造有限公司 | Can automatically buckles the tank bottom feed device of bottom coil winder |
| CN110153313A (en) * | 2019-04-16 | 2019-08-23 | 临颍县森联机械制造有限公司 | Can automatically buckles bottom coil winder |
| CN110238262A (en) * | 2019-06-12 | 2019-09-17 | 东莞市铁生辉制罐有限公司 | The self-feeding hacking Embosser of food cans metal material strip |
| CN111420947B (en) * | 2020-04-23 | 2021-04-30 | 青岛大学附属医院 | Auxiliary brushing equipment for medical instrument |
| CN114850881A (en) * | 2022-05-26 | 2022-08-05 | 东莞市新耀自动化科技有限公司 | Packing box bone buckling machine |
| CN115635114A (en) * | 2022-12-08 | 2023-01-24 | 烟台瑞鑫机械有限公司 | Machining platform for excavator part production |
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| CN104028670A (en) * | 2014-05-28 | 2014-09-10 | 杭州迈可思法电气工程有限公司 | Joint buckling pot manufacturing machine |
| CN104028670B (en) * | 2014-05-28 | 2016-03-09 | 杭州迈可思法电气工程有限公司 | Button seam body maker |
| CN104014686A (en) * | 2014-05-30 | 2014-09-03 | 江苏尚诚精密模具科技有限公司 | Buckling die discharging mechanism |
| CN104117856A (en) * | 2014-07-17 | 2014-10-29 | 苏州华源包装股份有限公司 | Intelligent automatic multi-station steel drum production line and process for producing convenient drums |
| CN104117856B (en) * | 2014-07-17 | 2016-08-24 | 苏州华源包装股份有限公司 | A kind of intelligent automation multi-station steel-drum production line and the technique of producer chamber pot thereof |
| CN107377805A (en) * | 2017-07-14 | 2017-11-24 | 广东鸿业机械有限公司 | Detain bone machine |
| CN108015184A (en) * | 2017-11-15 | 2018-05-11 | 天津市德通制罐有限公司 | A kind of new type auto button bone body maker equipment |
| CN109047552A (en) * | 2018-08-28 | 2018-12-21 | 东莞市中腾自动化设备制造有限公司 | A kind of body forming machine |
| CN109047552B (en) * | 2018-08-28 | 2024-03-22 | 东莞市中腾自动化设备制造有限公司 | Tank body forming machine |
| CN109013840A (en) * | 2018-09-07 | 2018-12-18 | 佛山朝鸿新材料科技有限公司 | A kind of new-type steel plate hole punched device and its application method for automobile production |
| CN109500281B (en) * | 2018-12-24 | 2023-09-29 | 深圳华特容器股份有限公司 | Adjustable tank body oblique expanding machine |
| CN109500281A (en) * | 2018-12-24 | 2019-03-22 | 深圳华特容器股份有限公司 | Adjustable can body opens up oblique machine |
| CN109530569A (en) * | 2018-12-29 | 2019-03-29 | 东莞市铁生辉制罐有限公司 | A kind of tank bottom and can body assembled formation equipment |
| CN109676055A (en) * | 2019-02-28 | 2019-04-26 | 东莞市八方自动化科技有限公司 | A kind of button bone machine |
| CN110153313A (en) * | 2019-04-16 | 2019-08-23 | 临颍县森联机械制造有限公司 | Can automatically buckles bottom coil winder |
| CN110153312A (en) * | 2019-04-16 | 2019-08-23 | 临颍县森联机械制造有限公司 | Can automatically buckles the tank bottom feed device of bottom coil winder |
| CN110238262A (en) * | 2019-06-12 | 2019-09-17 | 东莞市铁生辉制罐有限公司 | The self-feeding hacking Embosser of food cans metal material strip |
| CN111420947B (en) * | 2020-04-23 | 2021-04-30 | 青岛大学附属医院 | Auxiliary brushing equipment for medical instrument |
| CN114850881A (en) * | 2022-05-26 | 2022-08-05 | 东莞市新耀自动化科技有限公司 | Packing box bone buckling machine |
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| CN115635114B (en) * | 2022-12-08 | 2023-03-10 | 烟台瑞鑫机械有限公司 | Machining platform for excavator part production |
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