CN203573865U - Full automatic assembly device of adjustable thermostat - Google Patents

Abstract

The utility model discloses a full automatic assembly device of an adjustable thermostat. A motor and a splitter are respectively arranged on a frame. An input shaft of the splitter is connected with the motor. The output shaft of the splitter is provided with a rotating disk and a fixed disk in turn. The rotating disk is provided with a clamp. A rivet manipulator, a double metal sheet manipulator, a contact sheet manipulator, a lower wiring sheet manipulator, an elastic sheet manipulator, an upper wiring sheet manipulator, a bracket plate manipulator, a pre riveting machine and an unloading manipulator are arranged in turn on a worktable along the circumference counterclockwise order of the rotating disk. A rubber pipe manipulator, a lower ceramic ring manipulator, a middle ceramic ring manipulator, an upper ceramic ring manipulator, a right positioning manipulator, a left positioning manipulator, a 60-degree angle positioning manipulator and a riveting machine are arranged on the fixed disk in turn. A PLC control system which is connected with the components is arranged on a lamp holder of the worktable. According to the utility model, automation equipment is used to replace manual operation, thus the assembly level and the product quality of the adjustable thermostat are improved.

Description

A kind of full-automatic assembling device of adjusting temperature controller

Technical field

The utility model relates to a kind of full-automatic assembling device of adjusting temperature controller.

Background technology

Adjusting temperature controller is the heart of small household electrical appliance, to require to design according to the different technical pattern of user the device of freely realizing small household electrical appliance temperature adjusting, having the operation function under Preset Time section switch and various modes concurrently, is that desirable temperature is controlled and energy-conserving product.The adjusting temperature controller using at present by rivet and be sleeved on successively bimetal leaf on rivet, sebific duct, lower porcelain ring, contact blade, lower lug plate, in porcelain ring, shell fragment, upper lug plate, upper porcelain ring, supporting plate form.It is general that this kind of adjusting temperature controller had many uses, and its market demand is very large.But the assembly line of this kind of adjusting temperature controller is all end user's huge-crowd strategy, use a large amount of manually, carry out the work such as hand assembled, debugging and complete, and yield poorly; Along with recruitment cost raising in recent years, the manufacturer of adjusting temperature controller is all faced with the pressure of labour's recruitment cost in short supply, high.

Utility model content

The purpose of this utility model is to provide a kind of adjusting temperature controller full-automatic assembling device, adopts automation equipment and manipulator to replace manual operation, has improved assembly automation level, thereby has improved product quality and production efficiency.

For achieving the above object, the technical solution of the utility model is:

The full-automatic assembling device of adjusting temperature controller, comprises frame; In described frame, be separately installed with motor and dispenser; The power shaft of described dispenser is connected with motor; Rolling disc and fixed disk are installed on the output shaft of described dispenser successively, and described rolling disc and fixed disk are positioned on the work top of frame; On described rolling disc, fixture is installed; Circumference along rolling disc on described work top is sequentially provided with rivet manipulator, bimetal leaf manipulator, contact blade manipulator, lower lug plate manipulator, shell fragment manipulator, upper lug plate manipulator, supporting plate manipulator, pre-riveter, unloading manipulator counterclockwise successively; Wherein said rivet manipulator is connected with rivet vibrating disk by straight line feeder; Described bimetal leaf manipulator is connected with bimetal leaf vibrating disk by straight line feeder; Described contact blade manipulator is connected with contact blade vibrating disk by straight line feeder; Described lower lug plate manipulator is connected with lower lug plate vibrating disk by straight line feeder; Described shell fragment manipulator is connected with shell fragment vibrating disk by straight line feeder; Described upper lug plate manipulator is connected with upper lug plate vibrating disk by straight line feeder; Described supporting plate manipulator is connected with supporting plate vibrating disk by straight line feeder; Described sebific duct manipulator and the lower porcelain ring manipulator of being provided with successively on the fixed disk between bimetal leaf manipulator and contact blade manipulator; Wherein said sebific duct manipulator is connected with sebific duct vibrating disk; Described lower porcelain ring manipulator is connected with lower porcelain ring vibration dish; On described lower lug plate manipulator and the fixed disk between shell fragment manipulator, middle porcelain ring manipulator is installed; Wherein said middle porcelain ring manipulator is connected with middle porcelain ring vibration dish; On described upper lug plate manipulator and the fixed disk between supporting plate manipulator, porcelain ring manipulator is installed; Wherein said upper porcelain ring manipulator is connected with upper porcelain vibrating disk; Right positioning mechanical arm, left positioning mechanical arm and 60 ° of angle positioning mechanical arms are installed on the fixed disk between described pre-riveter and unloading manipulator successively; In frame between described left positioning mechanical arm and unloading manipulator, riveter is installed; Described riveter and 60 ° of corresponding installations of angle positioning mechanical arm; On described work top, lamp bracket is installed; PLC control system is installed on described lamp bracket; Described PLC control system is connected with motor, rivet manipulator, bimetal leaf manipulator, contact blade manipulator, lower lug plate manipulator, shell fragment manipulator, upper lug plate manipulator, supporting plate manipulator, pre-riveter, right positioning mechanical arm, left positioning mechanical arm, riveter, 60 ° of angle positioning mechanical arms, unloading manipulator, sebific duct manipulator, lower porcelain ring manipulator, middle porcelain ring manipulator, upper porcelain ring manipulators by circuit respectively.Described PLC control system is programmed as required, according to control program, export respectively 32 tunnel control signals, control respectively motor, rivet manipulator, bimetal leaf manipulator, contact blade manipulator, lower lug plate manipulator, shell fragment manipulator, upper lug plate manipulator, supporting plate manipulator, pre-riveter, right positioning mechanical arm, left positioning mechanical arm, riveter, 60 ° of angle positioning mechanical arms, unloading manipulator, sebific duct manipulator, lower porcelain ring manipulator, middle porcelain ring manipulator, upper porcelain ring manipulator; Described straight line feeder, rivet vibrating disk, bimetal leaf vibrating disk, contact blade vibrating disk, lower lug plate vibrating disk, shell fragment vibrating disk, upper lug plate vibrating disk and supporting plate vibrating disk, sebific duct vibrating disk, lower porcelain ring vibration dish, middle porcelain ring vibration dish and upper porcelain ring vibration dish be by power controller controls separately, delivers to next procedure after doing the shaping of material and sequence.

Described straight line feeder comprises the straight line feeder base being arranged on work top; On described straight line feeder base, straight line feeder solenoid is installed; On described straight line feeder solenoid, straight line feeder guide rail is installed.

Described rivet manipulator, bimetal leaf manipulator, contact blade manipulator, lower lug plate manipulator, shell fragment manipulator, upper lug plate manipulator, supporting plate manipulator, unloading manipulator include the manipulator lower margin being arranged on work top, on described manipulator lower margin, manipulator support are installed; Sub-material support with slide rail is installed on described manipulator support; Sub-material slide block is installed on the slide rail of described sub-material support, and described sub-material slide block is connected with sub-material cylinder, on described sub-material slide block, material-stopping platform is installed; Described material-stopping platform is connected with straight line feeder guide rail; Gas pawl transverse slider with slide rail is installed on the slide rail at described manipulator support top; Described gas pawl transverse slider is connected with manipulator lateral cylinder; Gas pawl longitudinal sliding block is installed on the slide rail of described gas pawl transverse slider; Described gas pawl longitudinal sliding block is connected with the longitudinal cylinder of manipulator; On described gas pawl longitudinal sliding block, gas pawl is installed; Described gas pawl is connected with gas pawl cylinder; The described longitudinal cylinder of manipulator lateral cylinder, manipulator, gas pawl cylinder and sub-material cylinder are connected with PLC control system by circuit respectively; Described left positioning mechanical arm, right positioning mechanical arm include the positioning mechanical arm support being arranged on fixed disk; On described positioning mechanical arm support, positioning mechanical arm cylinder is installed; Described positioning mechanical arm cylinder is connected with localization handspike; Described positioning mechanical arm cylinder is connected with PLC control system by circuit; 60 ° of described angle positioning mechanical arms comprise 60 ° of angle positioning mechanical arm supports that are arranged on fixed disk; On 60 ° of described angle positioning mechanical arm supports, 60 ° of angle positioning mechanical arm cylinders are installed; 60 ° of described angle positioning mechanical arm cylinders are connected with 60 ° of angle positioning mechanical arm pushing blocks; 60 ° of described pushing blocks that angle positioning mechanical arm pushing block is equilateral triangle; 60 ° of described angle positioning mechanical arm cylinders are connected with PLC control system by circuit; Described sebific duct manipulator, lower porcelain ring manipulator, middle porcelain ring manipulator, upper porcelain ring manipulator include the lower margin being arranged on fixed disk; On described lower margin, support is installed; The bottom of described support is provided with material-feeding bracket and pusher cylinder; Described material-feeding bracket is connected with pusher cylinder; On described manipulator support, be vertically installed with guide rod and passage; Described guide rod is connected with lower air cylinder; The lower end of described guide rod is provided with correcting nail; On the described material-feeding bracket that is positioned at correcting nail below, turnover panel is installed; Described passage bottom contacts with material-feeding bracket; Described lower air cylinder, pusher cylinder are connected with PLC control system by circuit respectively.

The gas pawl that described rivet machinery is installed is on hand rivet gas pawl; The gas pawl of installing on described bimetal leaf manipulator is bimetal leaf gas pawl; The gas pawl of installing on described contact blade manipulator is contact blade gas pawl; The gas pawl of installing on described lower lug plate manipulator is lower lug plate gas pawl; The gas pawl of installing on described shell fragment manipulator is shell fragment gas pawl; The gas pawl of installing on described upper lug plate manipulator is upper lug plate gas pawl; The gas pawl of installing on described supporting plate manipulator is supporting plate gas pawl; The gas pawl of installing on described unloading manipulator is finished product gas pawl; Position corresponding with rivet manipulator, bimetal leaf manipulator, contact blade manipulator, lower lug plate manipulator, shell fragment manipulator, upper lug plate manipulator, supporting plate manipulator, pre-riveter, right positioning mechanical arm, left positioning mechanical arm, riveter, 60 ° of angle positioning mechanical arms, unloading manipulator, sebific duct manipulator, lower porcelain ring manipulator, middle porcelain ring manipulator, upper porcelain ring manipulator in described frame is separately installed with infrared probe, and described infrared probe is connected with PLC control system by circuit respectively.

Position corresponding with pre-riveter in described frame is provided with infrared probe; Described infrared probe is connected with PLC control system by circuit; Described pre-riveter comprises the pre-riveter footing being arranged on work top; On described pre-riveter footing, pre-riveter support is installed; On described pre-riveter support, pre-riveter cylinder is installed; Described pre-riveter cylinder is connected with pre-riveter connecting rod; On described pre-riveter connecting rod, pre-riveter die is installed; Described pre-riveter cylinder is connected with PLC control system by circuit, by PLC control system, controls time and the duration that pre-riveter cylinder presses down, and by PLC control system, controls pre-riveter cylinder air pressure adjustment and press down dynamics.

Position corresponding with riveter in described frame is provided with infrared probe; Described infrared probe is connected with PLC control system by circuit; Described riveter comprises rack-mounted riveter base; Riveter support and riveter fixture are installed on described riveter base; On described riveter support, riveter motor is installed; Described riveter motor bottom is provided with riveter cylinder; Described riveter cylinder is connected with riveter connecting rod; On described riveter connecting rod, riveter die is installed; The installation corresponding to riveter fixture of described riveter die; Described riveter die is connected with riveter motor, by the rotation of riveter Electric Machine Control riveter die; Described riveter cylinder is connected with PLC control system by circuit, by PLC control system, controls time and the duration that riveter cylinder presses down, and the dynamics that presses down is by air pressure adjustment.

On described rolling disc along 24 fixtures that are evenly distributed in of rolling disc.

2 lamp brackets are installed on described work top; Described PLC control system is arranged on wherein on 1 lamp bracket.

The beneficial effects of the utility model are: the utility model is the full-automatic assembling device of a kind of adjusting temperature controller, overall process in adjusting temperature controller assembling adopts PLC control system to control, adopt dispenser to make the principle of rolling disc intermittent movement, each device that makes adjusting temperature controller from sorting, be transported to assembling and all adopt PLC control system to control, until revolve riveting moulding, form serialization production operation.In serialization production operation process, adopt automation equipment and manipulator to replace manual operation, improved assembly automation level, thereby improved product quality and production efficiency.

Accompanying drawing explanation

Fig. 1 is the structural representation of the full-automatic assembling device of adjusting temperature controller of the present utility model;

Fig. 2 is the structure for amplifying schematic diagram of the rivet manipulator of Fig. 1;

Fig. 3 is the structure for amplifying schematic diagram of the bimetal leaf manipulator of Fig. 1;

Fig. 4 is the structure for amplifying schematic diagram of the contact blade manipulator of Fig. 1;

Fig. 5 is the structural representation of the upper lug plate manipulator of Fig. 1;

Fig. 6 is the structural representation of the upper lug plate manipulator of Fig. 1;

Fig. 7 is the structure for amplifying schematic diagram of the shell fragment manipulator of Fig. 1;

Fig. 8 is the structure for amplifying schematic diagram of the supporting plate manipulator of Fig. 1;

Fig. 9 is the structure for amplifying schematic diagram of the unloading manipulator of Fig. 1;

Figure 10 is the structure for amplifying schematic diagram of the left positioning mechanical arm of Fig. 1;

Figure 11 is the structure for amplifying schematic diagram of the right positioning mechanical arm of Fig. 1;

Figure 12 is the structure for amplifying schematic diagram of the sebific duct manipulator of Fig. 1;

Figure 13 is the structure for amplifying schematic diagram of the lower porcelain ring manipulator of Fig. 1;

Figure 14 is the structure for amplifying schematic diagram of the middle porcelain ring manipulator of Fig. 1;

Figure 15 is the structure for amplifying schematic diagram of the upper porcelain ring manipulator of Fig. 1;

Figure 16 is the structure for amplifying schematic diagram of the pre-riveter of Fig. 1;

Figure 17 is the structure for amplifying schematic diagram of the riveter of Fig. 1;

Figure 18 is the structure for amplifying schematic diagram of the straight line feeder of Fig. 1;

Figure 19 is the structure for amplifying schematic diagram of 60 ° of angle positioning mechanical arms of Fig. 1.

Embodiment

Embodiment 1

As shown in Figure 1, the full-automatic assembling device of a kind of adjusting temperature controller of the present embodiment, comprises frame 1; In frame 1, be separately installed with motor and dispenser 2; The power shaft of dispenser 2 is connected with motor; Rolling disc 20 and fixed disk 28 are installed on the output shaft of dispenser 2 successively, and rolling disc 20 is positioned on the work top 33 of frame 1 with fixed disk 28; On rolling disc 20, edge is evenly distributed in 24 fixtures 31; Circumference along rolling disc 20 on work top 33 is sequentially provided with rivet manipulator 4, bimetal leaf manipulator 14, contact blade manipulator 22, lower lug plate manipulator 23, shell fragment manipulator 29, upper lug plate manipulator 30, supporting plate manipulator 12, pre-riveter 11, unloading manipulator 5 counterclockwise successively; Wherein bimetal leaf manipulator 14 is connected with bimetal leaf vibrating disk 18 by straight line feeder 15; Contact blade manipulator 22 is connected with contact blade vibrating disk 19 by straight line feeder 15; Lower lug plate manipulator 23 is connected with lower lug plate vibrating disk 24 by straight line feeder 15; Shell fragment manipulator 29 is connected with shell fragment vibrating disk 27 by straight line feeder 15; Upper lug plate manipulator 30 is connected with upper lug plate vibrating disk 32 by straight line feeder 15; Supporting plate manipulator 12 is connected with supporting plate vibrating disk 13 by straight line feeder 15; Sebific duct manipulator 16 and lower porcelain ring manipulator 17 are installed successively on the fixed disk 28 between bimetal leaf manipulator 14 and contact blade manipulator 22; Wherein sebific duct manipulator 16 is connected with sebific duct vibrating disk 6; Lower porcelain ring manipulator 17 is connected with lower porcelain ring vibration dish 21; Middle porcelain ring manipulator 26 is installed on the fixed disk 28 between lower lug plate manipulator 23 and shell fragment manipulator 29; Wherein middle porcelain ring manipulator 26 is connected with middle porcelain ring vibration dish 25; Porcelain ring manipulator 34 is installed on the fixed disk 28 between upper lug plate manipulator 30 and supporting plate manipulator 12; Wherein going up porcelain ring manipulator 34 is connected with upper porcelain vibrating disk 7; Described straight line feeder 15, rivet vibrating disk 3, bimetal leaf vibrating disk 18, contact blade vibrating disk 19, lower lug plate vibrating disk 24, shell fragment vibrating disk 27, upper lug plate vibrating disk 32 and supporting plate vibrating disk 13, sebific duct vibrating disk 6, next ring vibration dish 21, middle porcelain ring vibration dish 25 and upper porcelain ring vibration dish 7 be by power controller controls separately, delivers to next procedure after doing the shaping of material and sequence.On fixed disk 28 between pre-riveter 11 and unloading manipulator 5, right positioning mechanical arm 10, left positioning mechanical arm 9 and 60 ° of angle positioning mechanical arms 35 are installed successively; In frame 1 between left positioning mechanical arm 9 and unloading manipulator 5, riveter 8 is installed; Riveter 8 and 60 ° of corresponding installations of angle positioning mechanical arm 35; 2 lamp brackets 37 are installed on work top 33; Wherein on 1 lamp bracket 37, PLC control system 36 is installed.

As shown in Figure 2, straight line feeder 15 comprises the straight line feeder base 151 being arranged on work top 33; Straight line feeder solenoid 152 is installed on straight line feeder base 151; Straight line feeder guide rail 153 is installed on straight line feeder solenoid 152.

As shown in Figure 3, rivet manipulator 4 comprises the rivet manipulator lower margin 43 being arranged on work top 33, and the rivet manipulator support 42 of top band slide rail is installed on rivet manipulator lower margin 43; Rivet sub-material support 46 with slide rail is installed on rivet manipulator support 42; Rivet sub-material slide block 48 is installed on the slide rail of rivet sub-material support 46, and rivet sub-material slide block 48 is connected with rivet sub-material cylinder 47, on rivet sub-material slide block 48, rivet material-stopping platform 49 is installed; Rivet material-stopping platform 49 is connected with the straight line feeder guide rail 153 of connection rivet vibrating disk 3; Rivet gas pawl transverse slider 410 with slide rail is installed on the slide rail at rivet manipulator support 42 tops; Described rivet gas pawl transverse slider 410 is connected with rivet manipulator lateral cylinder 41; Rivet gas pawl longitudinal sliding block 411 is installed on the slide rail of rivet gas pawl transverse slider 410; Rivet gas pawl longitudinal sliding block 411 is connected with the longitudinal cylinder 44 of rivet manipulator; On rivet gas pawl longitudinal sliding block 411, rivet gas pawl 45 is installed; Rivet gas pawl 45 is connected with rivet gas pawl cylinder 412; Rivet manipulator lateral cylinder 41, the longitudinal cylinder 44 of rivet manipulator, rivet gas pawl cylinder 412 are connected with PLC control system 36 by circuit respectively with rivet sub-material cylinder 47; By PLC control system 36, control rivet manipulator lateral cylinder 41, the longitudinal cylinder 44 of rivet manipulator, rivet gas pawl cylinder 412 and rivet sub-material cylinder 47; Position corresponding with rivet manipulator 4 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Rivet is first transported on straight line feeder guide rail 153 by rivet vibrating disk 3, then by 152 work of straight line feeder solenoid, the rivet on straight line feeder guide rail 153 is delivered on rivet material-stopping platform 49; Then rivet sub-material cylinder 47 is started working, and promotes rivet sub-material slide block 48 and slides, and drives rivet material-stopping platform 49 to slide into the below of rivet gas pawl 45; Then the longitudinal cylinder 44 of rivet manipulator and rivet gas pawl cylinder 412 are started working, the longitudinal cylinder 44 of rivet manipulator promotes rivet gas pawl longitudinal sliding block 411 and moves downward, 412 work of rivet gas pawl cylinder are opened rivet gas pawl 45, when rivet gas pawl 45 moves to rivet place, 412 work of rivet gas pawl cylinder make rivet gas pawl 45 closures catch rivet; Then the longitudinal cylinder 44 of rivet manipulator pulls rivet gas pawl longitudinal sliding block 411 to move up to original position; Then rivet manipulator lateral cylinder 41 is started working, promote rivet gas pawl transverse slider 410 horizontal motion to fixture 31 tops of rolling disc 20, by the longitudinal cylinder 44 of rivet manipulator, promoting rivet gas pawl longitudinal sliding block 411 again moves downward to fixture 31,412 work of rivet gas pawl cylinder are opened rivet gas pawl 45, rivet drops on fixture 31, then the longitudinal cylinder 44 of rivet manipulator pulls rivet gas pawl longitudinal sliding block 411 to move up to original position, and rivet has assembled.

As shown in Figure 4, bimetal leaf manipulator 14 comprises the bimetal leaf manipulator lower margin 143 being arranged on work top 33, and the bimetal leaf manipulator support 142 of top band slide rail is installed on bimetal leaf manipulator lower margin 143, bimetal leaf sub-material support 146 with slide rail is installed on bimetal leaf manipulator support 142, bimetal leaf sub-material slide block 148 is installed on the slide rail of bimetal leaf sub-material support 146, and bimetal leaf sub-material slide block 148 is connected with bimetal leaf sub-material cylinder 147, on bimetal leaf sub-material slide block 148, bimetal leaf material-stopping platform 149 is installed, bimetal leaf material-stopping platform 149 is connected with the straight line feeder guide rail 153 that is connected bimetal leaf vibrating disk 18, band slide rail bimetal leaf gas pawl transverse slider 1410 is installed on the slide rail at bimetal leaf manipulator support 142 tops, bimetal leaf gas pawl transverse slider 1410 is connected with bimetal leaf manipulator lateral cylinder 141, bimetal leaf gas pawl longitudinal sliding block 1411 is installed on the slide rail of bimetal leaf gas pawl transverse slider 1410, bimetal leaf gas pawl longitudinal sliding block 1411 is connected with the longitudinal cylinder 144 of bimetal leaf manipulator, on bimetal leaf gas pawl longitudinal sliding block 1411, bimetal leaf gas pawl 145 is installed, bimetal leaf gas pawl 145 is connected with bimetal leaf gas pawl cylinder 1412, bimetal leaf manipulator lateral cylinder 141, the longitudinal cylinder 144 of bimetal leaf manipulator, bimetal leaf gas pawl cylinder 1412 are connected with PLC control system 36 by circuit respectively with bimetal leaf sub-material cylinder 147, by PLC control system 36, control bimetal leaf manipulator lateral cylinder 141, the longitudinal cylinder 144 of bimetal leaf manipulator, bimetal leaf gas pawl cylinder 1412 and bimetal leaf sub-material cylinder 147, position corresponding with bimetal leaf manipulator 14 in described frame 1 is provided with infrared probe, described infrared probe is connected with PLC control system 36 by communication line, bimetal leaf is first transported on straight line feeder guide rail 153 by bimetal leaf vibrating disk 18, then by 152 work of straight line feeder solenoid, the bimetal leaf on straight line feeder guide rail 153 is delivered on bimetal leaf material-stopping platform 149, then bimetal leaf sub-material cylinder 147 is started working, and promotes bimetal leaf sub-material slide block 148 and slides, and drives bimetal leaf material-stopping platform 149 to slide into the below of bimetal leaf gas pawl 145, then the longitudinal cylinder 144 of bimetal leaf manipulator and bimetal leaf gas pawl cylinder 1412 are started working, the longitudinal cylinder 144 of bimetal leaf manipulator promotes bimetal leaf gas pawl longitudinal sliding block 1411 and moves downward, 1412 work of bimetal leaf gas pawl cylinder are opened bimetal leaf gas pawl 145, when bimetal leaf gas pawl 145 moves to bimetal leaf place, 1412 work of bimetal leaf gas pawl cylinder make bimetal leaf gas pawl 145 closures catch rivet, then the longitudinal cylinder 144 of bimetal leaf manipulator pulls bimetal leaf gas pawl longitudinal sliding block 1411 to move up to original position, then bimetal leaf manipulator lateral cylinder 141 is started working, promote bimetal leaf gas pawl transverse slider 1410 horizontal motion to fixture 31 tops that rivet is housed, by the longitudinal cylinder 144 of bimetal leaf manipulator, promoting bimetal leaf gas pawl longitudinal sliding block 1411 again moves downward to being equipped with on the fixture 31 of rivet, 1412 work of bimetal leaf gas pawl cylinder are opened bimetal leaf gas pawl 145, on the rivet that bimetal leaf cover installs to, then the longitudinal cylinder 144 of bimetal leaf manipulator pulls bimetal leaf gas pawl longitudinal sliding block 1411 to move up to original position, bimetal leaf has assembled.

As shown in figure 14, sebific duct manipulator 16 comprises the sebific duct manipulator lower margin 169 being arranged on fixed disk 28; On sebific duct manipulator lower margin 169, sebific duct manipulator support 163 is installed; The bottom of sebific duct manipulator support 163 is provided with sebific duct material-feeding bracket 166 and sebific duct pusher cylinder 168; On sebific duct manipulator support 163, be vertically installed with sebific duct guide rod 162 and sebific duct passage 167; Sebific duct guide rod 162 is connected with air cylinder under sebific duct 161; The lower end of sebific duct guide rod 162 is provided with sebific duct correcting nail 164; Being positioned at sebific duct correcting follows closely sebific duct machinery handspring plate 165 is installed on the sebific duct material-feeding bracket 166 of 164 belows; Sebific duct machinery handspring plate 165 is connected with sebific duct pusher cylinder 168; The top of sebific duct passage 167 is connected with sebific duct vibrating disk 6; Sebific duct passage 167 bottoms contact with sebific duct material-feeding bracket 166; Under sebific duct pusher cylinder 168, sebific duct, air cylinder 161 is connected with PLC control system 36 by circuit respectively; By PLC control system 36, control air cylinder 161 under sebific duct pusher cylinder 168, sebific duct; Position corresponding with sebific duct manipulator 16 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Sebific duct first passes through sebific duct vibrating disk 6 vibrating transportation to sebific duct passage 167, by sebific duct passage 167, be delivered on sebific duct material-feeding bracket 166, by pusher cylinder 168, be pushed on turnover panel 165 sebific duct on sebific duct material-feeding bracket 166 is horizontal again, then under sebific duct, air cylinder 161 promotion sebific duct guide rods 162 move downward, sebific duct correcting nail 164 on sebific duct guide rod 162 moves downward, sebific duct machinery handspring plate 165 is stirred, and sebific duct is assembled on the rivet that bimetal leaf is housed.

As shown in figure 15, lower porcelain ring manipulator 17 comprises the lower porcelain ring manipulator lower margin 179 being arranged on fixed disk 28; On lower porcelain ring manipulator lower margin 179, lower porcelain ring manipulator support 173 is installed; The bottom of lower porcelain ring manipulator support 173 is provided with lower porcelain ring material-feeding bracket 176 and lower porcelain ring pusher cylinder 178; On lower porcelain ring manipulator support 173, be vertically installed with lower porcelain ring guide rod 172 and lower porcelain ring passage 177; Lower porcelain ring guide rod 172 is connected with air cylinder 171 under lower porcelain ring; The lower end of lower porcelain ring guide rod 172 is provided with lower porcelain ring correcting nail 174; Being positioned at the correcting of lower porcelain ring follows closely lower porcelain ring manipulator turnover panel 175 is installed on the lower porcelain ring material-feeding bracket 176 of 174 belows; Lower porcelain ring manipulator turnover panel 175 is connected with lower porcelain ring pusher cylinder 178; The top of lower porcelain ring passage 177 is connected with lower porcelain ring vibration dish 21; Lower porcelain ring passage 177 bottoms contact with lower porcelain ring material-feeding bracket 176; Under lower porcelain ring, air cylinder 171, lower porcelain ring pusher cylinder 178 are connected with PLC control system 36 by circuit respectively; By PLC control system 36, control air cylinder 171, lower porcelain ring pusher cylinder 178 under lower porcelain ring; Described frame 1 porcelain ring manipulator 17 corresponding positions, up and down are provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Lower porcelain ring first by lower porcelain ring vibration dish 21 vibrating transportation in lower porcelain ring passage 177, lower porcelain ring manipulator 17 is assembled to lower porcelain ring on the rivet that assembles sebific duct with the principle identical with sebific duct manipulator 16.

As shown in Figure 5, contact blade manipulator 22 comprises the contact blade manipulator lower margin 223 being arranged on work top 33, and the contact blade manipulator support 222 of top band slide rail is installed on contact blade manipulator lower margin 223; Contact blade sub-material support 226 with slide rail is installed on contact blade manipulator support 222; Contact blade sub-material slide block 228 is installed on the slide rail of contact blade sub-material support 226, and contact blade sub-material slide block 228 is connected with contact blade sub-material cylinder 227, on contact blade sub-material slide block 228, contact blade material-stopping platform 229 is installed; Contact blade material-stopping platform 229 is connected with the straight line feeder guide rail 153 that is connected contact blade vibrating disk 19; Contact blade gas pawl transverse slider 2210 with slide rail is installed on the slide rail at contact blade manipulator support 222 tops; Contact blade gas pawl transverse slider 2210 is connected with contact blade manipulator lateral cylinder 221; Contact blade gas pawl longitudinal sliding block 2211 is installed on the slide rail of contact blade gas pawl transverse slider 2210; Contact blade gas pawl longitudinal sliding block 2211 is connected with the longitudinal cylinder 224 of contact blade manipulator; On contact blade gas pawl longitudinal sliding block 2211, contact blade gas pawl 225 is installed; Contact blade gas pawl 225 is connected with contact blade gas pawl cylinder 2212; Contact blade manipulator lateral cylinder 221, the longitudinal cylinder 224 of contact blade manipulator, contact blade gas pawl cylinder 2212 are connected with PLC control system 36 by circuit respectively with contact blade sub-material cylinder 227; By PLC control system 36, control contact blade manipulator lateral cylinder 221, the longitudinal cylinder 224 of contact blade manipulator, contact blade gas pawl cylinder 2212 and contact blade sub-material cylinder 227; Position corresponding with contact blade manipulator 22 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Contact blade is first transported on straight line feeder guide rail 153 by contact blade vibrating disk 19, then by 152 work of straight line feeder solenoid, the contact blade on straight line feeder guide rail 153 is delivered on contact blade material-stopping platform 229; Described contact blade manipulator 22 adopts the principle same with bimetal leaf that contact blade is assembled on the rivet that assembles lower porcelain ring.

As shown in Figure 8, lower lug plate manipulator 23 comprises the lower lug plate manipulator lower margin 233 being arranged on work top 33, and the lower lug plate manipulator support 232 of top band slide rail is installed on lower lug plate manipulator lower margin 233; Lower lug plate sub-material support 236 with slide rail is installed on lower lug plate manipulator support 232; Lower lug plate sub-material slide block 238 is installed on the slide rail of lower lug plate sub-material support 236, and lower lug plate sub-material slide block 238 is connected with lower lug plate sub-material cylinder 237, on lower lug plate sub-material slide block 238, lower lug plate material-stopping platform 239 is installed; Lower lug plate material-stopping platform 239 is connected with the straight line feeder guide rail 153 that is connected lower lug plate vibrating disk 24; Lug plate gas pawl transverse slider 2310 under band slide rail is installed on the slide rail at lower lug plate manipulator support 232 tops; Lower lug plate gas pawl transverse slider 2310 is connected with lower lug plate manipulator lateral cylinder 231; Lower lug plate gas pawl longitudinal sliding block 2311 is installed on the slide rail of lower lug plate gas pawl transverse slider 2310; Lower lug plate gas pawl longitudinal sliding block 2311 is connected with the longitudinal cylinder 234 of lower lug plate manipulator; On lower lug plate gas pawl longitudinal sliding block 2311, lower lug plate gas pawl 235 is installed; Lower lug plate gas pawl 235 is connected with lower lug plate gas pawl cylinder 2312; Lower lug plate manipulator lateral cylinder 231, the longitudinal cylinder 234 of lower lug plate manipulator, lower lug plate gas pawl cylinder 2312 are connected with PLC control system 36 by circuit respectively with lower lug plate sub-material cylinder 237; By PLC control system 36, control lower lug plate manipulator lateral cylinder 231, the longitudinal cylinder 234 of lower lug plate manipulator, lower lug plate gas pawl cylinder 2312 and lower lug plate sub-material cylinder 237; Described frame 1 up and down lug plate manipulator 23 corresponding positions are provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Lower lug plate is first transported on straight line feeder guide rail 153 by lower lug plate vibrating disk 24, then by 152 work of straight line feeder solenoid, the lower lug plate on straight line feeder guide rail 153 is delivered on lower lug plate material-stopping platform 239; Lower lug plate manipulator 23 adopts the principle same with bimetal leaf that lower lug plate is assembled on the rivet that assembles contact blade.

As shown in figure 16, middle porcelain ring manipulator 26 comprises the middle porcelain ring manipulator lower margin 269 being arranged on fixed disk 28; On middle porcelain ring manipulator lower margin 269, middle porcelain ring manipulator support 263 is installed; The bottom of middle porcelain ring manipulator support 263 is provided with middle porcelain ring material-feeding bracket 266 and middle porcelain ring pusher cylinder 268; On middle porcelain ring manipulator support 263, be vertically installed with middle porcelain ring guide rod 262 and middle porcelain ring passage 267; Middle porcelain ring guide rod 262 is connected with air cylinder 261 under middle porcelain ring; The lower end of middle porcelain ring guide rod 262 is provided with middle porcelain ring correcting nail 264; Being arranged in the correcting of porcelain ring follows closely porcelain ring manipulator turnover panel 265 is installed on the porcelain ring material-feeding bracket 266 of 264 belows; Middle porcelain ring manipulator turnover panel 265 is connected with middle porcelain ring pusher cylinder 268; The top of middle porcelain ring passage 267 is connected with middle porcelain ring vibration dish 25; Middle porcelain ring passage 267 bottoms contact with middle porcelain ring material-feeding bracket 266; Under middle porcelain ring, air cylinder 261, middle porcelain ring pusher cylinder 268 are connected with PLC control system 36 by circuit respectively; By air cylinder 261, middle porcelain ring pusher cylinder 268 under porcelain ring in 36 controls of PLC control system; Position corresponding with middle porcelain ring manipulator 26 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Middle porcelain ring first by middle porcelain ring vibration dish 25 vibrating transportation in middle porcelain ring passage 267, middle porcelain ring manipulator 26 is assembled to middle porcelain ring on the rivet that assembles lower lug plate with the principle identical with sebific duct manipulator 16.

As shown in Figure 6, shell fragment manipulator 29 comprises the shell fragment manipulator lower margin 293 being arranged on work top 33, and the shell fragment manipulator support 292 of top band slide rail is installed on shell fragment manipulator lower margin 293; Shell fragment sub-material support 296 with slide rail is installed on shell fragment manipulator support 292; Shell fragment sub-material slide block 298 is installed on the slide rail of shell fragment sub-material support 296, and shell fragment sub-material slide block 298 is connected with shell fragment sub-material cylinder 297, on shell fragment sub-material slide block 298, shell fragment material-stopping platform 299 is installed; Shell fragment material-stopping platform 299 is connected with the straight line feeder guide rail 153 that is connected shell fragment vibrating disk 27; Shell fragment gas pawl transverse slider 2910 with slide rail is installed on the slide rail at shell fragment manipulator support 292 tops; Shell fragment gas pawl transverse slider 2910 is connected with shell fragment manipulator lateral cylinder 291; Shell fragment gas pawl longitudinal sliding block 2911 is installed on the slide rail of shell fragment gas pawl transverse slider 2910; Shell fragment gas pawl longitudinal sliding block 2911 is connected with the longitudinal cylinder 294 of shell fragment manipulator; On shell fragment gas pawl longitudinal sliding block 2911, shell fragment gas pawl 295 is installed; Shell fragment gas pawl 295 is connected with shell fragment gas pawl cylinder 2912; Shell fragment manipulator lateral cylinder 291, the longitudinal cylinder 294 of shell fragment manipulator, shell fragment gas pawl cylinder 2912 are connected with PLC control system 36 by circuit respectively with shell fragment sub-material cylinder 297; By PLC control system 36, control shell fragment manipulator lateral cylinder 291, the longitudinal cylinder 294 of shell fragment manipulator, shell fragment gas pawl cylinder 2912 and shell fragment sub-material cylinder 297; Position corresponding with shell fragment manipulator 29 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Shell fragment is first transported on straight line feeder guide rail 153 by shell fragment vibrating disk 27, then by 152 work of straight line feeder solenoid, the shell fragment on straight line feeder guide rail 153 is delivered on shell fragment material-stopping platform 299; Described shell fragment manipulator 22 adopts the principle same with bimetal leaf that shell fragment is assembled on the rivet that assembles middle porcelain ring.

As shown in Figure 7, upper lug plate manipulator 30 comprises the upper lug plate manipulator lower margin 303 being arranged on work top 33, and the upper lug plate manipulator support 302 of top band slide rail is installed on upper lug plate manipulator lower margin 303; Upper lug plate sub-material support 306 with slide rail is installed on upper lug plate manipulator support 302; Lug plate sub-material slide block 308 is installed on the slide rail of upper lug plate sub-material support 306, and upper lug plate sub-material slide block 308 is connected with upper lug plate sub-material cylinder 307, on upper lug plate sub-material slide block 308, lug plate material-stopping platform 309 is installed; Upper lug plate material-stopping platform 309 is connected with the straight line feeder guide rail 153 that is connected lug plate vibrating disk 32; Upper lug plate gas pawl transverse slider 3010 with slide rail is installed on the slide rail at described upper lug plate manipulator support 302 tops; Upper lug plate gas pawl transverse slider 3010 is connected with upper lug plate manipulator lateral cylinder 301; Lug plate gas pawl longitudinal sliding block 3011 is installed on the slide rail of upper lug plate gas pawl transverse slider 3010; Upper lug plate gas pawl longitudinal sliding block 3011 is connected with the longitudinal cylinder 304 of upper lug plate manipulator; On upper lug plate gas pawl longitudinal sliding block 3011, lug plate gas pawl 305 is installed; Upper lug plate gas pawl 305 is connected with upper lug plate gas pawl cylinder 3012; Upper lug plate manipulator lateral cylinder 301, the longitudinal cylinder 304 of upper lug plate manipulator, upper lug plate gas pawl cylinder 3012 are connected with PLC control system 36 by circuit respectively with upper lug plate sub-material cylinder 307; By PLC control system 36, control upper lug plate manipulator lateral cylinder 301, the longitudinal cylinder 304 of upper lug plate manipulator, upper lug plate gas pawl cylinder 3012 and upper lug plate sub-material cylinder 307; Position corresponding with upper lug plate manipulator 30 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Upper lug plate is first transported on straight line feeder guide rail 153 by upper lug plate vibrating disk 32, then by 152 work of straight line feeder solenoid, the upper lug plate on straight line feeder guide rail 153 is delivered on lug plate material-stopping platform 309; Upper lug plate manipulator 30 adopts the principle same with bimetal leaf that upper lug plate is assembled on the rivet that assembles shell fragment.

As shown in figure 17, upper porcelain ring manipulator 34 comprises the upper porcelain ring manipulator lower margin 349 being arranged on fixed disk 28; On described upper porcelain ring manipulator lower margin 349, porcelain ring manipulator support 343 is installed; The bottom of upper porcelain ring manipulator support 343 is provided with porcelain ring material-feeding bracket 346 and upper porcelain ring pusher cylinder 348; On upper porcelain ring manipulator support 343, be vertically installed with porcelain ring guide rod 342 and upper porcelain ring passage 347; Upper porcelain ring guide rod 342 is connected with air cylinder 341 under upper porcelain ring; The lower end of upper porcelain ring guide rod 342 is provided with porcelain ring correcting nail 344; Being positioned at the correcting of porcelain ring follows closely on the upper porcelain ring material-feeding bracket 346 of 344 belows porcelain ring manipulator turnover panel 345 is installed; Upper porcelain ring manipulator turnover panel 345 is connected with upper porcelain ring pusher cylinder 348; The top of upper porcelain ring passage 347 is connected with upper porcelain ring vibration dish 7; Upper porcelain ring passage 347 bottoms contact with upper porcelain ring material-feeding bracket 346; Under upper porcelain ring, air cylinder 341, upper porcelain ring pusher cylinder 348 are connected with PLC control system 36 by circuit respectively; By PLC control system 36, control air cylinder 341, upper porcelain ring pusher cylinder 348 under upper porcelain ring; Position corresponding with upper porcelain ring manipulator 34 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Upper porcelain ring is first by the supreme porcelain ring of upper porcelain ring vibration dish 7 vibrating transportation passage 347, and upper porcelain ring manipulator 34 is assembled to upper porcelain ring on the rivet that assembles upper lug plate with the principle identical with sebific duct manipulator 16.

As shown in Figure 9, supporting plate manipulator 12 comprises the supporting plate manipulator lower margin 123 being arranged on work top 33, and the supporting plate manipulator support 122 of top band slide rail is installed on supporting plate manipulator lower margin 123; Supporting plate sub-material support 126 with slide rail is installed on supporting plate manipulator support 122; Supporting plate sub-material slide block 128 is installed on the slide rail of supporting plate sub-material support 126, and described supporting plate sub-material slide block 128 is connected with supporting plate sub-material cylinder 127, on described supporting plate sub-material slide block 128, supporting plate material-stopping platform 129 is installed; Described supporting plate material-stopping platform 129 is connected with the straight line feeder guide rail 153 of connection bracket panel vibration dish 13; Supporting plate gas pawl transverse slider 1210 with slide rail is installed on the slide rail at described supporting plate manipulator support 122 tops; Described supporting plate gas pawl transverse slider 1210 is connected with supporting plate manipulator lateral cylinder 121; Supporting plate gas pawl longitudinal sliding block 1211 is installed on the slide rail of described supporting plate gas pawl transverse slider 1210; Described supporting plate gas pawl longitudinal sliding block 1211 is connected with the longitudinal cylinder 124 of supporting plate manipulator; On described supporting plate gas pawl longitudinal sliding block 1211, supporting plate gas pawl 125 is installed; Described supporting plate gas pawl 125 is connected with supporting plate gas pawl cylinder 1212; The described longitudinal cylinder 124 of supporting plate manipulator lateral cylinder 121, supporting plate manipulator, supporting plate gas pawl cylinder 1212 are connected with PLC control system 36 by circuit respectively with supporting plate sub-material cylinder 127; By PLC control system 36, control supporting plate manipulator lateral cylinder 121, the longitudinal cylinder 124 of supporting plate manipulator, supporting plate gas pawl cylinder 1212 and supporting plate sub-material cylinder 127; Position corresponding with supporting plate manipulator 12 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; Supporting plate is first transported on straight line feeder guide rail 153 by supporting plate manipulator 12, then by 152 work of straight line feeder solenoid, the supporting plate on straight line feeder guide rail 153 is delivered on supporting plate material-stopping platform 129; Supporting plate manipulator 12 adopts the principle same with bimetal leaf that supporting plate is assembled on the rivet that assembles upper porcelain ring.

As shown in figure 18, pre-riveter 11 comprises the pre-riveter footing 115 being arranged on work top 33; On pre-riveter footing 115, pre-riveter support 114 is installed; On pre-riveter support 114, pre-riveter cylinder 111 is installed; Pre-riveter cylinder 111 is connected with pre-riveter connecting rod 112; On described pre-riveter connecting rod 112, pre-riveter die 113 is installed; Pre-riveter cylinder 111 is connected with PLC control system 36 by circuit; By PLC control system 36, control pre-riveter cylinder 111, by pre-riveter cylinder 111 promote pre-riveter connecting rods 112 and on pre-riveter die 113 move downward, to assembling the rivet of supporting plate, carry out pre-riveting; Position corresponding with pre-riveter 11 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line.

As shown in figure 12, right positioning mechanical arm 10 comprises the right positioning mechanical arm support being arranged on fixed disk 28; Right positioning mechanical arm cylinder 102 is installed on right positioning mechanical arm support; Right positioning mechanical arm cylinder 102 is connected with right localization handspike 101; Right positioning mechanical arm cylinder 102 is connected with PLC control system 36 by circuit; By PLC control system 36, control right positioning mechanical arm cylinder 102, right positioning mechanical arm cylinder 102 promotes right localization handspike 101 and travels forward, thereby makes the wiring pin of lug plate separate to the right certain angle; Position corresponding with right positioning mechanical arm 10 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line.

As shown in figure 11, left positioning mechanical arm 9 comprises the left positioning mechanical arm support being arranged on fixed disk 28; Left positioning mechanical arm cylinder 92 is installed on left positioning mechanical arm support; Left positioning mechanical arm cylinder 92 is connected with left localization handspike 91; Left positioning mechanical arm cylinder 92 is connected with PLC control system 36 by circuit; By PLC control system 36, control left positioning mechanical arm cylinder 92, left positioning mechanical arm cylinder 92 promotes left localization handspike 91 and travels forward, thereby makes the wiring pin of lower lug plate separate to the left certain angle; Position corresponding with left positioning mechanical arm 9 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line.

As shown in figure 19, riveter 8 comprises the riveter base 86 being arranged in frame 1; Riveter support 82 and riveter fixture 85 are installed on riveter base 86; Riveter motor 81 is installed on riveter support 82; Riveter motor 81 bottoms are provided with riveter cylinder 83; Riveter cylinder 83 is connected with riveter connecting rod 87; Riveter die 84 is installed on riveter connecting rod 87; Riveter die 84 installation corresponding to riveter fixture 85; Riveter die 84 is connected with riveter motor 81; Riveter cylinder 83 is connected with PLC control system 36 by circuit; Position corresponding with riveter 8 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; As shown in figure 13,60 ° of angle positioning mechanical arms 35 comprise 60 ° of angle positioning mechanical arm supports that are arranged on fixed disk 28; 60 ° of angle positioning mechanical arm cylinders 351 are installed on 60 ° of angle positioning mechanical arm supports; 60 ° of angle positioning mechanical arm cylinders 351 are connected with 60 ° of angle positioning mechanical arm pushing blocks 352; 60 ° of pushing blocks that angle positioning mechanical arm pushing block 352 is equilateral triangle; 60 ° of angle positioning mechanical arm cylinders 351 are connected with PLC control system 36 by circuit; Position corresponding with 60 ° of angle positioning mechanical arms 35 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; By 60 ° of angle positioning mechanical arm cylinders 351, promote the angle that 60 ° of angle positioning mechanical arm pushing blocks 352 move to the wiring pin of upper lug plate and the formation of the wiring pin of lower lug plate, make it form 60 ° of angles; Then PLC provides instruction to 83 work of riveter cylinder, promote riveter connecting rod 87 and on riveter die 84 move downward, riveter motor 81 drives riveter dies 84 to rotate, and the rivet by riveter die 84 and 85 pairs of adjusting temperature controllers that assemble of riveter fixture revolves riveting and obtains finished product.

As shown in figure 10, unloading manipulator 5 comprises the unloading manipulator lower margin 53 being arranged on work top 33; Unloading manipulator support 52 is installed on unloading manipulator lower margin 53; Finished product sub-material support 56 with slide rail is installed on unloading manipulator support 52; Finished product sub-material slide block 58 is installed on the slide rail of finished product sub-material support 56, and finished product sub-material slide block 58 is connected with finished product sub-material cylinder 57, on finished product sub-material slide block 58, finished product material-stopping platform 59 is installed; Finished product gas pawl transverse slider 510 is installed on the slide rail at finished product manipulator support 52 tops; Finished product gas pawl transverse slider 510 is connected with finished product manipulator lateral cylinder 51; Finished product gas pawl longitudinal sliding block 511 is installed on the slide rail of finished product gas pawl transverse slider 510; Finished product gas pawl longitudinal sliding block 511 is connected with the longitudinal cylinder 54 of finished product manipulator; On finished product gas pawl longitudinal sliding block 511, finished product gas pawl 55 is installed; Finished product gas pawl 55 is connected with finished product gas pawl cylinder 512; Finished product manipulator lateral cylinder 51, the longitudinal cylinder 54 of finished product manipulator, finished product gas pawl cylinder 512 are connected with PLC control system 36 by circuit respectively with finished product sub-material cylinder 57; By PLC control system 36, control finished product manipulator lateral cylinder 51, the longitudinal cylinder 54 of finished product manipulator, finished product gas pawl cylinder 512 and finished product sub-material cylinder 57; Position corresponding with unloading manipulator 5 in described frame 1 is provided with infrared probe; Described infrared probe is connected with PLC control system 36 by communication line; By the longitudinal cylinder 54 of finished product manipulator, promote finished product gas pawl longitudinal sliding block 511 and move downward to adjusting temperature controller finished product place, then by finished product gas pawl cylinder 512, make finished product gas pawl 55 closures catch adjusting temperature controller finished product; Then the longitudinal cylinder 54 of finished product manipulator pulls finished product gas pawl longitudinal sliding block 511 to move up to original position; Finished product manipulator lateral cylinder 51 promotes finished product gas pawl transverse slider 510 horizontal motion to finished product discharging opening.

When the full-automatic assembling device of adjusting temperature controller of the present embodiment is worked, by PLC control system 36, programme as required, according to control program, export respectively 32 tunnel control signals, control respectively motor, rivet manipulator 4, bimetal leaf manipulator 14, contact blade manipulator 22, lower lug plate manipulator 23, shell fragment manipulator 29, upper lug plate manipulator 30, supporting plate manipulator 12, pre-riveter 11, right positioning mechanical arm 10, left positioning mechanical arm 9, riveter 8, 60 ° of angle positioning mechanical arms 35, unloading manipulator 5, sebific duct manipulator 16, lower porcelain ring manipulator 17, middle porcelain ring manipulator 26, upper porcelain ring manipulator 34 work, above-mentioned each manipulator judges whether normal operation by infrared probe, errors excepted or when operation position that operative employee's hand and instrument touches full-automatic each manipulator of assembling device of adjusting temperature controller at once shut down.Rivet vibrating disk 3, bimetal leaf vibrating disk 18, contact blade vibrating disk 19, lower lug plate vibrating disk 24, shell fragment vibrating disk 27, upper lug plate vibrating disk 32 and supporting plate vibrating disk 13, sebific duct vibrating disk 6, next ring vibration dish 21, middle porcelain ring vibration dish 25 and 7 work of upper porcelain ring vibration dish simultaneously; Rivet is first transported on straight line feeder guide rail 153 by rivet vibrating disk 3, then by 152 work of straight line feeder solenoid, the rivet on straight line feeder guide rail 153 is delivered on rivet material-stopping platform 49; By rivet manipulator 4, rivet is placed on fixture 31 again; After rivet has assembled, machine operation, the output shaft of Electric Machine Control dispenser 2 is started working, output shaft by dispenser 2 rotates rolling disc 20, make the fixture 31 that rivet is housed move to the position corresponding with bimetal leaf manipulator 14, rivet manipulator 4 continues assembling running to another fixture 31 with its corresponding position; Bimetal leaf is transported on straight line feeder guide rail 153 by bimetal leaf vibrating disk 18, then by 152 work of straight line feeder solenoid, the bimetal leaf on straight line feeder guide rail 153 is delivered on bimetal leaf material-stopping platform 149; By bimetal leaf manipulator 14, bimetal leaf is assembled on rivet again; After bimetal leaf has assembled, rolling disc 20 is rotated further, and makes the fixture 31 that assembles bimetal leaf move to the position corresponding with sebific duct manipulator 16, completes the assembly work of sebific duct by sebific duct manipulator 16; The output shaft work of Electric Machine Control dispenser 2, output shaft by dispenser 2 makes rolling disc 20 carry out " one moving one stops " intermittent operation, successively lower porcelain ring, contact blade, lower lug plate, middle porcelain ring, shell fragment, upper lug plate, upper porcelain ring, supporting plate is assembled on the rivet that assembles sebific duct respectively by lower porcelain ring manipulator 17, contact blade manipulator 22, lower lug plate manipulator 23, middle porcelain ring manipulator 26, shell fragment manipulator 29, upper lug plate manipulator 30, upper porcelain ring manipulator 34, supporting plate manipulator 12; After assembling supporting plate, rotating disk 20 moves to this fixture 31 correspondence position of pre-riveter 11 again, after the pre-riveting of pre-riveter 11, this fixture 31 moves to the corresponding position of right positioning mechanical arm 10 again, by right positioning mechanical arm 10, makes the wiring pin of upper lug plate separate to the right certain angle; After completing this operation, this fixture 31 moves to left positioning mechanical arm 9 corresponding positions, by left positioning mechanical arm 9, make the wiring pin of lower lug plate separate to the left certain angle, the angle of now going up the wiring pin of lug plate and the formation of the wiring pin of lower lug plate is less than 60 °; After completing this operation, this fixture 31 moves to riveter 8 corresponding positions, the angle that the wiring pin of upper lug plate and the wiring pin of lower lug plate is formed by 60 ° of angle positioning mechanical arms 35 is accurately positioned to 60 °, revolves riveting simultaneously obtain adjusting temperature controller finished product by riveter 8; Complete after this operation, this fixture 31 drives adjusting temperature controller finished products to move to unloading manipulator 5 places, by unloading manipulator 5, adjusting temperature controller finished product is caught to take out after leaving fixture 31 to be delivered to finished product discharging opening; This fixture 31 continues to be delivered to rivet manipulator 4 places by turn disc, continues the next adjusting temperature controller of assembling; By PLC control system 36, control each manipulator serialization and work, form continuous continuous productive process.

The full-automatic assembling device of a kind of adjusting temperature controller of the present embodiment, overall process in adjusting temperature controller assembling adopts PLC control system to control, adopt dispenser to make the principle of rolling disc intermittent movement, each device that makes adjusting temperature controller from sorting, be transported to assembling and all adopt PLC control system to control, until revolve riveting moulding, form serialization production operation.In serialization production operation process, adopt automation equipment and manipulator to replace manual operation, improved assembly automation level, thereby improved product quality and production efficiency.

Claims (8)

1. a full-automatic assembling device for adjusting temperature controller, is characterized in that: comprise frame (1), in described frame (1), be separately installed with motor and dispenser (2), the power shaft of described dispenser (2) is connected with motor, rolling disc (20) and fixed disk (28) are installed on the output shaft of described dispenser (2) successively, and described rolling disc (20) is positioned on the work top (33) of frame (1) with fixed disk (28), fixture (31) is installed on described rolling disc (20), the upper circumference along rolling disc (20) of described work top (33) counterclockwise order is provided with rivet manipulator (4), bimetal leaf manipulator (14), contact blade manipulator (22), lower lug plate manipulator (23), shell fragment manipulator (29), upper lug plate manipulator (30), supporting plate manipulator (12), pre-riveter (11), unloading manipulator (5) successively, described rivet manipulator (4) is connected with rivet vibrating disk (3) by straight line feeder (15), described bimetal leaf manipulator (14) is connected with bimetal leaf vibrating disk (18) by straight line feeder (15), described contact blade manipulator (22) is connected with contact blade vibrating disk (19) by straight line feeder (15), described lower lug plate manipulator (23) is connected with lower lug plate vibrating disk (24) by straight line feeder (15), described shell fragment manipulator (29) is connected with shell fragment vibrating disk (27) by straight line feeder (15), described upper lug plate manipulator (30) is connected with upper lug plate vibrating disk (32) by straight line feeder (15), described supporting plate manipulator (12) is connected with supporting plate vibrating disk (13) by straight line feeder (15), described being positioned at is provided with sebific duct manipulator (16) and lower porcelain ring manipulator (17) successively on the fixed disk (28) between bimetal leaf manipulator (14) and contact blade manipulator (22), described sebific duct manipulator (16) is connected with sebific duct vibrating disk (6), described lower porcelain ring manipulator (17) is connected with lower porcelain ring vibration dish (21), on described lower lug plate manipulator (23) and the fixed disk (28) between shell fragment manipulator (29), middle porcelain ring manipulator (26) is installed, described middle porcelain ring manipulator (26) is connected with middle porcelain ring vibration dish (25), on described upper lug plate manipulator (30) and the fixed disk (28) between supporting plate manipulator (12), porcelain ring manipulator (34) is installed, described upper porcelain ring manipulator (34) is connected with upper porcelain vibrating disk (7), right positioning mechanical arm (10), left positioning mechanical arm (9) and 60 ° of angle positioning mechanical arms (35) are installed on the fixed disk (28) between described pre-riveter (11) and unloading manipulator (5) successively, in frame (1) between described left positioning mechanical arm (9) and unloading manipulator (5), riveter (8) is installed, described riveter (8) and the corresponding installation of 60 ° of angle positioning mechanical arms (35), lamp bracket (37) is installed on described work top (33), PLC control system (36) is installed on described lamp bracket (37), described PLC control system (36) is respectively by circuit and motor, rivet manipulator (4), bimetal leaf manipulator (14), contact blade manipulator (22), lower lug plate manipulator (23), shell fragment manipulator (29), upper lug plate manipulator (30), supporting plate manipulator (12), pre-riveter (11), right positioning mechanical arm (10), left positioning mechanical arm (9), riveter (8), 60 ° of angle positioning mechanical arms (35), unloading manipulator (5), sebific duct manipulator (16), lower porcelain ring manipulator (17), middle porcelain ring manipulator (26), upper porcelain ring manipulator (34) is connected.

2. the full-automatic assembling device of a kind of adjusting temperature controller according to claim 1, is characterized in that: described straight line feeder (15) comprises the straight line feeder base (151) being arranged on work top (33); On described straight line feeder base (151), straight line feeder solenoid (152) is installed; On described straight line feeder solenoid (152), straight line feeder guide rail (153) is installed.

3. the full-automatic assembling device of a kind of adjusting temperature controller as claimed in claim 1, is characterized in that: described rivet manipulator (4), bimetal leaf manipulator (14), contact blade manipulator (22), lower lug plate manipulator (23), shell fragment manipulator (29), upper lug plate manipulator (30), supporting plate manipulator (12), unloading manipulator (5) include the manipulator lower margin being arranged on work top (33); On described manipulator lower margin, manipulator support is installed; Sub-material support with slide rail is installed on described manipulator support; Sub-material slide block is installed on the slide rail of described sub-material support, and described sub-material slide block is connected with sub-material cylinder, on described sub-material slide block, material-stopping platform is installed; Described material-stopping platform is connected with straight line feeder guide rail; Gas pawl transverse slider with slide rail is installed on the slide rail at described manipulator support top; Described gas pawl transverse slider is connected with manipulator lateral cylinder; Gas pawl longitudinal sliding block is installed on the slide rail of described gas pawl transverse slider; Described gas pawl longitudinal sliding block is connected with the longitudinal cylinder of manipulator; On described gas pawl longitudinal sliding block, gas pawl is installed; Described gas pawl is connected with gas pawl cylinder; The described longitudinal cylinder of manipulator lateral cylinder, manipulator, gas pawl cylinder and sub-material cylinder are connected with PLC control system (36) by circuit respectively; Described left positioning mechanical arm (9), right positioning mechanical arm (10) include the positioning mechanical arm support being arranged on fixed disk (28); On described positioning mechanical arm support, positioning mechanical arm cylinder is installed; Described positioning mechanical arm cylinder is connected with localization handspike; Described positioning mechanical arm cylinder is connected with PLC control system by circuit; Described 60 ° of angle positioning mechanical arms (35) comprise 60 ° of angle positioning mechanical arm supports that are arranged on fixed disk (28); On 60 ° of described angle positioning mechanical arm supports, 60 ° of angle positioning mechanical arm cylinders (351) are installed; Described 60 ° of angle positioning mechanical arm cylinders (351) are connected with 60 ° of angle positioning mechanical arm pushing blocks (352); The pushing block that described 60 ° of angle positioning mechanical arm pushing blocks (352) are equilateral triangle; Described 60 ° of angle positioning mechanical arm cylinders (351) are connected with PLC control system (36) by circuit; Described sebific duct manipulator (16), lower porcelain ring manipulator (17), middle porcelain ring manipulator (26), upper porcelain ring manipulator (34) include the lower margin being arranged on fixed disk (28); On described lower margin, support is installed; The bottom of described support is provided with material-feeding bracket and pusher cylinder; Described material-feeding bracket is connected with pusher cylinder; On described manipulator support, be vertically installed with guide rod and passage; Described guide rod is connected with lower air cylinder; The lower end of described guide rod is provided with correcting nail; On the described material-feeding bracket that is positioned at correcting nail below, turnover panel is installed; Described passage bottom contacts with material-feeding bracket; Described lower air cylinder, pusher cylinder are connected with PLC control system (36) by circuit respectively.

4. the full-automatic assembling device of a kind of adjusting temperature controller as claimed in claim 3, is characterized in that: the upper gas pawl of installing of described rivet manipulator (4) is rivet gas pawl (45), the upper gas pawl of installing of described bimetal leaf manipulator (14) is bimetal leaf gas pawl (145), the upper gas pawl of installing of described contact blade manipulator (22) is contact blade gas pawl (225), the upper gas pawl of installing of described lower lug plate manipulator (23) is lower lug plate gas pawl (235), the upper gas pawl of installing of described shell fragment manipulator (29) is shell fragment gas pawl (295), the upper gas pawl of installing of described upper lug plate manipulator (30) is upper lug plate gas pawl (305), the upper gas pawl of installing of described supporting plate manipulator (12) is supporting plate gas pawl (125), the upper gas pawl of installing of described unloading manipulator (5) is finished product gas pawl (55), described frame (1) goes up and rivet manipulator (4), bimetal leaf manipulator (14), contact blade manipulator (22), lower lug plate manipulator (23), shell fragment manipulator (29), upper lug plate manipulator (30), supporting plate manipulator (12), pre-riveter (11), right positioning mechanical arm (10), left positioning mechanical arm (9), riveter (8), 60 ° of angle positioning mechanical arms (35), unloading manipulator (5), sebific duct manipulator (16), lower porcelain ring manipulator (17), middle porcelain ring manipulator (26), the corresponding position of upper porcelain ring manipulator (34) is separately installed with infrared probe, and described infrared probe is connected with PLC control system (36) by circuit respectively.

5. the full-automatic assembling device of a kind of adjusting temperature controller according to claim 1, is characterized in that: described frame (1) position upper and that pre-riveter (11) is corresponding is provided with infrared probe; Described infrared probe is connected with PLC control system (36) by circuit; Described pre-riveter (11) comprises the pre-riveter footing (115) being arranged on work top (33); On described pre-riveter footing (115), pre-riveter support (114) is installed; On described pre-riveter support (114), pre-riveter cylinder (111) is installed; Described pre-riveter cylinder (111) is connected with pre-riveter connecting rod (112); On described pre-riveter connecting rod (112), pre-riveter die (113) is installed; Described pre-riveter cylinder (111) is connected with PLC control system (36) by circuit.

6. the full-automatic assembling device of a kind of adjusting temperature controller according to claim 1, is characterized in that: the upper position corresponding with riveter (8) of described frame (1) is provided with infrared probe; Described infrared probe is connected with PLC control system (36) by circuit; Described riveter (8) comprises the riveter base (86) being arranged in frame (1); Riveter support (82) and riveter fixture (85) are installed on described riveter base (86); On described riveter support (82), riveter motor (81) is installed; Described riveter motor (81) bottom is provided with riveter cylinder (83); Described riveter cylinder (83) is connected with riveter connecting rod (87); On described riveter connecting rod (87), riveter die (84) is installed; Described riveter die (84) and the corresponding installation of riveter fixture (85); Described riveter die (84) is connected with riveter motor (81); Described riveter cylinder (83) is connected with PLC control system (36) by circuit.

7. the full-automatic assembling device of a kind of adjusting temperature controller according to claim 1, is characterized in that: described rolling disc (20) is upper is evenly distributed in 24 fixtures (31) along rolling disc (20).

8. the full-automatic assembling device of a kind of adjusting temperature controller according to claim 1, is characterized in that: 2 lamp brackets (37) are installed on described work top (33); Described PLC control system (36) is arranged on wherein on 1 lamp bracket (37).

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