CN108188729A - Automobile tyre pressure sensor full-automatic assembly equipment and its application method - Google Patents
Automobile tyre pressure sensor full-automatic assembly equipment and its application method Download PDFInfo
- Publication number
- CN108188729A CN108188729A CN201810061617.2A CN201810061617A CN108188729A CN 108188729 A CN108188729 A CN 108188729A CN 201810061617 A CN201810061617 A CN 201810061617A CN 108188729 A CN108188729 A CN 108188729A
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- Prior art keywords
- tire pressure
- vehicle tire
- pressure housing
- transport mechanism
- pcb board
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007723 transport mechanism Effects 0.000 claims abstract description 37
- 230000000007 visual effect Effects 0.000 claims abstract description 17
- 230000009514 concussion Effects 0.000 claims abstract description 13
- 229920001296 polysiloxane Polymers 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000741 silica gel Substances 0.000 claims description 8
- 229910002027 silica gel Inorganic materials 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000012797 qualification Methods 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000012489 doughnuts Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Measuring Fluid Pressure (AREA)
Abstract
The present invention relates to the signal device field by tire pressure effect on wheel or tire, specially a kind of automobile tyre pressure sensor full-automatic assembly equipment and its application method.A kind of automobile tyre pressure sensor full-automatic assembly equipment, including platform (1), it is characterized in that：Further include turntable (21), concussion disk (22), conveying device (31), servo transport mechanism (32), device for visual identification (41), less radio-frequency instrument (42), performance detector (43), six axis joint robots (5), transport mechanism first (61) and transport mechanism second (62) etc..A kind of application method of automobile tyre pressure sensor full-automatic assembly equipment, it is characterized in that：Implement successively as described below：1. defeated housing；2. fill sebific duct；3. plate；4. riveting plate；5. fixed battery；6. weld battery；7. it examines.High degree of automation of the present invention, high yield rate improve production efficiency.
Description
Technical field
The present invention relates to the signal device field by tire pressure effect on wheel or tire, specially a kind of vapour
Tire pressure sensor full-automatic assembly equipment and its application method.
Background technology
System for monitoring pressure in tyre, i.e. Tire Pressure Monitoring System, abbreviation TPMS, are that one kind is adopted
With Radio Transmission Technology, using the high-sensitivity miniature wireless sensing device being fixed in automobile tire in driving or static shape
The data such as automotive tire pressure, temperature are acquired under state, and transfers data to and drives in indoor host, in the form of digitized
The related datas such as real-time display automotive tire pressure and temperature, and when tire occurs abnormal（For example there is possibility of blowing out）With bee
The forms such as ring or voice remind the automobile active safety system of driver's progress early warning.So that it is guaranteed that the pressure and temperature dimension of tire
It holds in critical field, plays the probability for reducing tire of blowing out, ruin, reduce oil consumption and the damage of vehicle part.At present, TPMS mostly by
Manual assembly, it is difficult to control quality, scrappage is high, and productivity is low.
Invention content
The defects of in order to overcome the prior art, provides a kind of high degree of automation, improves production efficiency, rate of reducing the number of rejects and seconds
Assembly equipment, the invention discloses a kind of automobile tyre pressure sensor full-automatic assembly equipment and its application methods.
The present invention reaches goal of the invention by following technical solution：
A kind of automobile tyre pressure sensor full-automatic assembly equipment including platform, fixes on the ground to plateau levels, feature
It is：Further include turntable, concussion disk, conveying device, servo transport mechanism, device for visual identification, less radio-frequency instrument, performance detection
Instrument, six axis joint robots, transport mechanism first, transport mechanism second, silica gel tube cutting machine, hot-riveting mobile device, bipolar electrode bonding machine and
Frock clamp,
Turntable is rotatably arranged on platform, shakes disk and conveying device is respectively arranged on the both sides of turntable, device for visual identification frame
The surface of concussion disk is located at, six axis joint robots are set between turntable and concussion disk, and the discharge end of conveying device is set successively
There are transport mechanism second, transport mechanism first and a silica gel tube cutting machine, nothing is equipped with successively along the circumference direction of circling of turntable on platform
Line radiofrequency generator, hot-riveting mobile device, servo transport mechanism, bipolar electrode bonding machine and performance detector, turntable are equipped with frock clamp.
The automobile tyre pressure sensor full-automatic assembly equipment, it is characterized in that：Conveying device selects band type structure conveying
Band, servo transport mechanism select vacuum suction conveyer, and device for visual identification carries photoelectric sensor, and less radio-frequency instrument is selected non-
Contact automatic identification type, performance detector carry photoelectric sensor and radio-frequency transmissions-receiver, transport mechanism first and conveyer
Structure second all selects three axis servo conveyers, and hot-riveting mobile device selects pulse hot riveting machine.
The application method of the automobile tyre pressure sensor full-automatic assembly equipment, it is characterized in that：As described below successively
Implement：
1. defeated housing：Tire pressure wireless sensing device includes vehicle tire pressure housing, silicone tube, pcb board, angle, battery and conduction
Contact chip, vehicle tire pressure housing pass through visual identity by the designated position being transported to after concussion disk concussion auto arrangement on platform
It after device identification, is placed in the frock clamp on platform, treated follow-up using six axis joint robots vehicle tire pressure housing of taking
Assemble silicone tube；
2. fill sebific duct：The vehicle tire pressure housing of silicone tube to be assembled is moved to assembling position by frock clamp by the rotation of turntable
It puts, conveyed by the silicone tube of silica gel tube cutting machine well cutting by transport mechanism first and is inserted into the designated position of vehicle tire pressure housing
On,
3. plate：The pcb board that conveying device will assemble is delivered to the designated position on platform, transport mechanism second crawl pcb board
And after overturning °, by pcb board insertion vehicle tire pressure housing, the angle that pcb board is made to be inserted on vehicle tire pressure housing, so that it is determined that
Pcb board is mounted on designated position；
4. riveting plate：ID data in pcb board are read, and be recorded in iTac software records databases by less radio-frequency instrument, so
The vehicle tire pressure housing with silicone tube and pcb board is moved to by rivet hot position by the rotation of turntable afterwards, with PID closed loops system
The hot-riveting mobile device heat staking pcb board and angle for control system of uniting, make pcb board be fixed on vehicle tire pressure housing, at this time vapour
Tyre pressure housing is moved to from turntable on platform；
5. fixed battery：Vehicle tire pressure housing and frock clamp are moved at fixed battery successively by turntable rotation, by automobile
Tire pressure housing is placed in frock clamp, and servo transport mechanism draws battery and is placed on vehicle tire pressure housing in frock clamp
On pcb board；
6. weld battery：The frock clamp with vehicle tire pressure housing is moved at welding battery by turntable rotation, is used
Conductive contact film on battery and pcb board are welded into one by bipolar electrode bonding machine；
7. it examines：Turntable, which continues to rotate, is moved to the frock clamp with the vehicle tire pressure housing for completing installation at detection, leads to
Whether cross performance detector examines the data such as the size of vehicle tire pressure housing and the storage information of pcb board qualified.
The application method of the automobile tyre pressure sensor full-automatic assembly equipment, it is characterized in that：Step 1. when, vision know
Other device identifies vehicle tire pressure housing using methods described below：Vehicle tire pressure housing is equipped with identification block, device for visual identification
Transmitting identification light if the light from the identification block reflection of vehicle tire pressure housing can be received, is determined as that position is correct, if otherwise
Fail to receive the light from the identification block reflection of vehicle tire pressure housing, be then determined as malposition.
The present invention solves the problems, such as that low production efficiency, the quality of production are low during manual assembly TPMS, and production efficiency is from original
16 seconds/part foreshorten to 7.5 seconds/part, meet industry 4.0 the degree of automation requirement；Yield rate also substantially increases.
The beneficial effects of the invention are as follows：High degree of automation improves production efficiency, rate of reducing the number of rejects and seconds.
Description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is the flow chart when present invention uses；
Fig. 3~Fig. 5 is the tire pressure wireless sensing for the high-sensitivity miniature being fixed in automobile tire installed using the present invention
The structure diagram of device.
Specific embodiment
It is further illustrated the present invention below by way of specific embodiment.
Embodiment 1
A kind of automobile tyre pressure sensor full-automatic assembly equipment including platform 1, turntable 21, concussion disk 22, conveying device 31, is watched
Take transport mechanism 32, device for visual identification 41, less radio-frequency instrument 42, performance detector 43, six axis joint robots 5, conveyer
Structure first 61, transport mechanism second 62, silica gel tube cutting machine 71, hot-riveting mobile device 72, bipolar electrode bonding machine 73 and frock clamp 8, such as Fig. 1
Shown, concrete structure is：
Platform 1 is horizontally fixed on ground；
Turntable 21 is rotatably arranged on platform 1, shakes disk 22 and conveying device 31 is respectively arranged on the both sides of turntable 21, vision is known
Other device 41 sets up the surface of earthquake disk 22, and six axis joint robots 5 are set between turntable 21 and concussion disk 22, conveying dress
It puts 31 discharge end and is equipped with transport mechanism second 62, transport mechanism first 61 and silica gel tube cutting machine 71 successively, along turning on platform 10
The circumference direction of circling of disk 21 is equipped with less radio-frequency instrument 42, hot-riveting mobile device 72, servo transport mechanism 32, bipolar electrode bonding machine successively
73 and performance detector 43, turntable 21 is equipped with frock clamp 8.
In the present embodiment：Conveying device 31 selects band type structure conveyer belt, and servo transport mechanism 32 selects vacuum suction defeated
Machine is sent, device for visual identification 41 carries photoelectric sensor, and less radio-frequency instrument 42 selects contactless automatic identification type, performance detection
Instrument 43 carries photoelectric sensor and radio-frequency transmissions-receiver, and transport mechanism first 61 and transport mechanism second 62 all select three axis servos
Conveyer, hot-riveting mobile device 72 select pulse hot riveting machine.
The present embodiment is in use, as shown in Figure 2：Implement successively as described below：
1. defeated housing：Tire pressure wireless sensing device 9 is as shown in Fig. 3~Fig. 5：Tire pressure wireless sensing device 9 includes doughnut pressure shell
Body 91, silicone tube 92, pcb board 93, angle 94, battery 95 and conductive contact film 96, vehicle tire pressure housing 91 is by concussion disk 22
The designated position on platform 1 is transported to after concussion auto arrangement, after being identified by device for visual identification 41, using six axis joint machines
Device people 5 takes in the frock clamp 8 that vehicle tire pressure housing 91 is placed on the platform 1, treats subsequently to assemble silicone tube 92；
Device for visual identification 41 is using methods described below identification vehicle tire pressure housing 91：Vehicle tire pressure housing 91 is equipped with identification
Block, the transmitting identification light of device for visual identification 41, if the light that block reflection is identified from vehicle tire pressure housing 91 can be received, sentences
Be set to that position is correct, if otherwise fail to receive the light for identifying block reflection from vehicle tire pressure housing 91, be determined as position not
Correctly.
2. fill sebific duct：Frock clamp 8 moves the vehicle tire pressure housing 91 of silicone tube 92 to be assembled by the rotation of turntable 21
It moves to rigging position, conveyed by the silicone tube 92 of 71 well cutting of silica gel tube cutting machine by transport mechanism first 61 and is inserted into doughnut
On the designated position of pressure shell body 91；
3. plate：The pcb board 93 that conveying device 31 will assemble is delivered to the designated position on platform 1, and transport mechanism second 62 is grabbed
After taking pcb board 93 and overturning 180 °, pcb board 93 is inserted into vehicle tire pressure housing 91, pcb board 93 is made to be inserted in vehicle tire pressure housing 91
On angle 94, so that it is determined that pcb board 93 be mounted on designated position；
4. riveting plate：ID data in pcb board 93 are read, and be recorded in iTac software records databases by less radio-frequency instrument 42
It is interior, the vehicle tire pressure housing 91 with silicone tube 92 and pcb board 93 is then moved to by rivet hot position by the rotation of turntable 21,
72 heat staking pcb board 93 of hot-riveting mobile device and angle 94 with PID closed-loop system control systems, are fixed on pcb board 93
On vehicle tire pressure housing 91, vehicle tire pressure housing 91 is moved to from turntable 21 on platform 1 at this time；
5. fixed battery：It is rotated by turntable 21 and successively moves to vehicle tire pressure housing 91 and frock clamp 8 at fixed battery,
Vehicle tire pressure housing 91 is placed in frock clamp 8, servo transport mechanism 32 draws battery 95 and is placed on vapour in frock clamp 8
On the pcb board 93 of tyre pressure housing 91；
6. weld battery：It is rotated by turntable 4 and the frock clamp 8 with vehicle tire pressure housing 91 is moved at welding battery,
Conductive contact film 96 on battery 95 and pcb board 93 are welded by one using bipolar electrode bonding machine 73；
7. it examines：Turntable 4 continues to rotate is moved to detection by the frock clamp 8 with the vehicle tire pressure housing 91 for completing installation
Place examines whether the data such as the size of vehicle tire pressure housing 91 and the storage information of pcb board 93 close by performance detector 43
Lattice.
Claims (4)
1. a kind of automobile tyre pressure sensor full-automatic assembly equipment, including platform (1), platform (1) is horizontally fixed on ground,
It is characterized in that：Further include turntable (21), concussion disk (22), conveying device (31), servo transport mechanism (32), device for visual identification
(41), less radio-frequency instrument (42), performance detector (43), six axis joint robots (5), transport mechanism first (61), transport mechanism
Second (62), silica gel tube cutting machine (71), hot-riveting mobile device (72), bipolar electrode bonding machine (73) and frock clamp (8),
Turntable (21) is rotatably arranged on platform (1), and concussion disk (22) and conveying device (31) are respectively arranged on turntable (21)
Both sides, device for visual identification (41) set up the surface of earthquake disk (22), six axis joint robots (5) set on turntable (21) and
Between shaking disk (22), the discharge end of conveying device (31) is equipped with transport mechanism second (62), transport mechanism first (61) and silicon successively
Rubber hose cutting machine (71) is equipped with less radio-frequency instrument (42), heat on platform (10) successively along the circumference direction of circling of turntable (21)
It is riveted and puts (72), servo transport mechanism (32), bipolar electrode bonding machine (73) and performance detector (43), turntable (21) is equipped with work
Clamps (8).
2. automobile tyre pressure sensor full-automatic assembly equipment as described in claim 1, it is characterized in that：Conveying device (31) is selected
Band type structure conveyer belt, servo transport mechanism (32) select vacuum suction conveyer, and device for visual identification (41) is with photoelectric transfer
Sensor, less radio-frequency instrument (42) select contactless automatic identification type, and performance detector (43) is with photoelectric sensor and radio frequency
Send-receive device, transport mechanism first (61) and transport mechanism second (62) all select three axis servo conveyers, hot-riveting mobile device (72) choosing
With pulse hot riveting machine.
3. the application method of automobile tyre pressure sensor full-automatic assembly equipment as claimed in claim 1 or 2, it is characterized in that：It presses
Implement successively as described below：
1. defeated housing：Tire pressure wireless sensing device (9) includes vehicle tire pressure housing (91), silicone tube (92), pcb board (93), fixed
Position foot (94), battery (95) and conductive contact film (96), after vehicle tire pressure housing (91) shakes auto arrangement by concussion disk (22)
The designated position on platform (1) is transported to, after being identified by device for visual identification (41), is taken using six axis joint robots (5)
It takes in the frock clamp (8) that vehicle tire pressure housing (91) is placed on platform (1), treats subsequently to assemble silicone tube (92)；
2. fill sebific duct：Frock clamp (8) turns the vehicle tire pressure housing (91) of silicone tube to be assembled (92) by turntable (21)
It is dynamic to be moved to rigging position, it is conveyed simultaneously by transport mechanism first (61) by the silicone tube (92) of silica gel tube cutting machine (71) well cutting
It is inserted on the designated position of vehicle tire pressure housing (91)；
3. plate：The pcb board (93) that conveying device (31) will assemble is delivered to the designated position on platform (1), transport mechanism
After 180 ° of second (62) crawl pcb board (93) and overturning, pcb board (93) is inserted into vehicle tire pressure housing (91), covers pcb board (93)
Enter the angle (94) on vehicle tire pressure housing (91), so that it is determined that pcb board (93) is mounted on designated position；
4. riveting plate：ID data in pcb board (93) are read, and be recorded in database, Ran Houtong by less radio-frequency instrument (42)
Vehicle tire pressure housing (91) with silicone tube (92) and pcb board (93) is moved to rivet hot position by the rotation for crossing turntable (21),
Hot-riveting mobile device (72) heat staking pcb board (93) and angle (94), make pcb board (93) be fixed on vehicle tire pressure housing (91)
On, vehicle tire pressure housing (91) is moved to from turntable (21) on platform (1) at this time；
5. fixed battery：Vehicle tire pressure housing (91) and frock clamp (8) are moved to by fixed electricity by turntable (21) rotation successively
Vehicle tire pressure housing (91) is placed in frock clamp (8) by Chi Chu, and servo transport mechanism (32) is drawn battery (95) and is placed on
On the pcb board (93) of the interior vehicle tire pressure housing (91) of frock clamp (8)；
6. weld battery：Frock clamp (8) with vehicle tire pressure housing (91) is moved to by welding electricity by turntable (4) rotation
Conductive contact film (96) on battery (95) and pcb board (93) are welded into one by Chi Chu using bipolar electrode bonding machine (73)；
7. it examines：Turntable (4), which continues to rotate, is moved to the frock clamp (8) with the vehicle tire pressure housing (91) for completing installation
At detection, it is by the size of performance detector (43) inspection vehicle tire pressure housing (91) and the storage information of pcb board (93)
No qualification.
4. the application method of automobile tyre pressure sensor full-automatic assembly equipment as claimed in claim 3, it is characterized in that：Step is 1.
When, device for visual identification (41) is using methods described below identification vehicle tire pressure housing (91)：Vehicle tire pressure housing is set on (91)
There are identification block, device for visual identification (41) transmitting identification light, if can receive from vehicle tire pressure housing (91) identification block reflection
Light, then be determined as that position is correct, if otherwise fail to receive the light from vehicle tire pressure housing (91) identification block reflection,
It is determined as malposition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810061617.2A CN108188729A (en) | 2018-01-23 | 2018-01-23 | Automobile tyre pressure sensor full-automatic assembly equipment and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810061617.2A CN108188729A (en) | 2018-01-23 | 2018-01-23 | Automobile tyre pressure sensor full-automatic assembly equipment and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108188729A true CN108188729A (en) | 2018-06-22 |
Family
ID=62590747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810061617.2A Pending CN108188729A (en) | 2018-01-23 | 2018-01-23 | Automobile tyre pressure sensor full-automatic assembly equipment and its application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108188729A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719498A (en) * | 2018-11-30 | 2019-05-07 | 来剑锋 | A kind of automatic assembly line of the active and standby formula twins pressure sensor of automotive tyre pressure monitoring |
| CN111168384A (en) * | 2020-01-31 | 2020-05-19 | 杨振明 | Automatic production process of tire pressure sensor |
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| CN105081785A (en) * | 2015-09-06 | 2015-11-25 | 福州丹诺西诚电子科技有限公司 | Production technology and equipment of car dimmer switch |
| CN206598547U (en) * | 2016-12-28 | 2017-10-31 | 施南兵 | Remaining needle assembly machine |
| CN208322658U (en) * | 2018-01-23 | 2019-01-04 | 上海霍富汽车锁具有限公司 | Automobile tyre pressure sensor full-automatic assembly equipment |
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2018
- 2018-01-23 CN CN201810061617.2A patent/CN108188729A/en active Pending
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| US20100112425A1 (en) * | 2008-10-30 | 2010-05-06 | Dunn Randy B | Vehicle battery module |
| CN202294100U (en) * | 2011-07-28 | 2012-07-04 | 上海航盛实业有限公司 | Tire pressure sensor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719498A (en) * | 2018-11-30 | 2019-05-07 | 来剑锋 | A kind of automatic assembly line of the active and standby formula twins pressure sensor of automotive tyre pressure monitoring |
| CN109719498B (en) * | 2018-11-30 | 2020-11-10 | 徐州新南湖科技有限公司 | Automatic assembly line of active-standby type double tire pressure sensors for monitoring automobile tire pressure |
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| CN111168384B (en) * | 2020-01-31 | 2021-11-09 | 杨振明 | Automatic production process of tire pressure sensor |
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