CN107144441B - Intelligent closestool durability test method - Google Patents
Intelligent closestool durability test method Download PDFInfo
- Publication number
- CN107144441B CN107144441B CN201710587942.8A CN201710587942A CN107144441B CN 107144441 B CN107144441 B CN 107144441B CN 201710587942 A CN201710587942 A CN 201710587942A CN 107144441 B CN107144441 B CN 107144441B
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- China
- Prior art keywords
- manipulator
- closestool
- toilet lid
- teaching
- button
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
Abstract
The present invention relates to the field of test technology more particularly to a kind of intelligent closestool durability test methods, including equipment to prepare；Workpiece installation；Manipulator teaching；Durability test；Data analysis step.The present invention using manipulator completion uncap, key, closing lid, due to manipulator path can in advance teaching complete, can neatly use the key arrangement of various closestool different parts, different types, convenient test, automatization simulation meets true service condition.
Description
Technical field
The present invention relates to measuring technology more particularly to intelligent closestool durability test methods.
Background technique
Intelligent closestool merges closestool and intellectual technology, possess buttocks is peace and quiet, the lower part of the body is peace and quiet, movement is peace and quiet, ring is kept the temperature,
Warm wind drying, automatic deodorizing, the mute functions such as take a seat, using more convenient, much cleaner, more comfortable.Currently, intelligent closestool is at home
Occupation rate of market lags far behind the 60% of 80% and South Korea of Japan, has huge market potential.
The amount of parts of intelligent closestool is significantly increased than Conventional toilets, including as circuit control panel, micro machine, water pump,
The components such as heating element, gear-box, blower, inductor are more than 800, existing intelligent closestool quality test method, test
System is still not perfect, and some detections stress household electrical appliance standard, and some stresses ceramic standard, larger with practical operation gap, deposits
The problems such as appropriate products narrow range, test parameters be not complete, test result criterion is not scientific, become the maximum for restricting industry development
One of bottleneck.
Endurance test system is the basis based on intelligent closestool durability test method, provides technology platform for test.
Intelligent closestool industry belongs to novel industry, and all non-standard equipments of performance detection apparatus involved in standard, it is raw that there are equipment
It is few to produce enterprise, equipment sizing is difficult, installs the problems such as inconvenient.Only by taking drone version intelligent closestool life test apparatus as an example: market
On intelligent closestool it is many kinds of, for the intelligent closestool of drone version, since life test needs to operate on a remote control accordingly
Function.And each brand even different series of same brand, there is different remote controlers.Common intelligent closestool remote controler
The form of button has: button-type, touch-sensitive, thin film switch type, touch controlled type；Remote controller buttons layout has: single side, front
Profile form, front bevel edge type, positive both sides type；The external form of remote controler has: rectangle, strip, capsule-type, abnormal shape.Through investigating,
Now detection device on the market can not all cope with the demand of the intelligent closestool various shape remote controler development of rapid growth, that is, pacify
Load onto that there are not convenient or situations such as can not clamp.As the detection of existing intelligent closestool durability testing system button uses pneumatic hand
Refer to there is the problems such as installation is inconvenient time-consuming, and versatility is too poor.In addition, intelligent use process is complicated compared with Conventional toilets, including open
Cover, take a seat, the heating of button, seat ring, it is preceding wash, after wash, dry, disseat, favourable opposition, close the functions such as cover board, existing test macro
True behaviour in service can not be simulated.Therefore, building can simulate the intelligent closestool test method and its test of actual use situation
System improves intelligent closestool industry product quality to specification intelligent closestool enterprise product test stone, promotes product competitiveness tool
There is important positive effect.
Summary of the invention
In view of the above-mentioned problems, goal of the invention of the invention is to provide a kind of a kind of versatile, convenient test intelligence
Closestool durability test method and controller.
In order to achieve the above object, the scheme that the present invention uses are as follows: a kind of intelligent closestool durability test method, including following step
It is rapid:
(1) equipment prepares: the equipment includes the fixture for clamping closestool product；End is equipped with the manipulator of operating head,
Operating head is equipped with for picking up the vacuum cups of toilet lid and the finger of push button；Push the loading mechanism of closestool body；Control
Fixture processed movement, the movement of manipulator and loading mechanism and the control system for recording cycle-index；
(2) workpiece is installed: fixture is in initial bit, closestool to be measured is placed clamping region, control system controls fixture
Pneumatic element movement clamps closestool；
(3) manipulator teaching: manual operation remote-control handle complete teaching, manipulator teaching path include: open toilet lid,
Inching button closes toilet lid, wherein the heating of button control washer, it is preceding wash, after wash, dry, favourable opposition, store path coordinate；
(4) durability test: setting test parameter, test parameter include the on-load pressure, clamp pressure, automatic of taking a seat
Cycle-index starts automatic test, including following movement:
4a) manipulator is advanced by teaching path, and when arm end operating head is close to toilet lid, control system starts vacuum
Toilet lid is sucked in the vacuum generator of suction nozzle, vacuum cups, opens toilet lid under the traction of manipulator；
4b) control system control loading mechanism pushes, and simulation people takes a seat, and initial value on-load pressure value difference of taking a seat is arranged, can
The people of simulation different weight takes a seat；
4c) manipulator press teaching path successively press lower gasket heating, it is preceding wash, after wash, dry button, it is corresponding to complete accordingly to grasp
Make；
4d) control system control loading mechanism rises, and simulation people disseats；
4e) manipulator presses teaching path and presses favourable opposition button, completes favourable opposition operation；
4f) recycle 4a) ~ 4e) movement, until intelligent closestool fails；
(5) data are analyzed: record cycle-index exports and inserts in the software table write in advance, calculate and analyze and is resistance to
Long property performance.
The present invention using manipulator completion uncap, button, closing lid, due to manipulator path can in advance teaching complete, can
Neatly with various closestool different parts, the button layout of different types, convenient test, durability test needs thousands of
Secondary test, greatlys save the testing time.Toilet seat is installed using air-actuated jaw and remote controler, clamping efficiency greatly improve.It is whole
A test process includes opening cover board, taking a seat, push-botton operation (preceding wash, then wash, dry), disseat, favourable opposition, closing cover board, equal energy
Automatization simulation meets true service condition.
Detailed description of the invention
Fig. 1 is the three-dimensional figure that the embodiment of the present invention removes external frame；
Description of symbols in figure: 1-manipulator, 2-fingers, 3-vacuum cups, 4-electric cylinders, 5-portal frames, 6-pressing plates,
7-closestools, 8-clamping plates, 9-pedestals, the fixed bracket of 10-remote controlers.
Specific embodiment
For a better understanding of the invention, technical solution of the present invention is done into one with reference to the accompanying drawings and detailed description
The explanation of step, referring to Fig. 1:
Intelligent closestool durability test method according to embodiments of the present invention, including equipment prepare: the equipment is mainly with manipulator
It to complete the push-botton operation of the intelligent closestool of different types further include having pedestal 9 for core operation equipment, the lower margin spiral shell of pedestal 9
Bolt is fixedly mounted in ground base, and pedestal 9 is welded with portal frame 5, and it is high that the height of portal frame 5 is less than 9 height+closestool 7 of pedestal
Degree+electric cylinders 4 stretch out range, and 5 middle position of portal frame is connected with press mechanism, and press mechanism includes electric cylinders 4, pressing plate 6,
The rotary motion of servo motor is converted the modularization of servo motor and lead screw integrated design instead of cylinder by electric cylinders
Be in line movement, while servo motor optimum benefits-precise rotation being controlled, and accurate revolution control reaches accurate thrust control
System, the thrust than original cylinder are more stable.4 head end of electric cylinders is connected on portal frame 5, and the end of electric cylinders 4 connects flexible material
Manufactured pressing plate 6, under the driving of electric cylinders 4, pressing plate 6 is pressed on the cylinder body of closestool 7, simulates taking a seat for people, due to pushing away for electric cylinders 6
Power can be precisely controlled, so may be designed to the human body of simulation different weight.
Since that there are button layouts is entirely different for the intelligent closestools 7 of different manufacturers, different model, a little it is arranged in handrail
On, some settings are on two sidewalls etc., so the present invention uses six free manipulators 1, six free 1 bottoms of manipulator, which are fixed on, to be leaned on
In the ground base of nearly pedestal, the end of six free manipulators 1 is equipped with operating head, and operating head is by handle beam, vacuum cups 3, hand
Refer to that 2 compositions, vacuum cups 3, finger 2 are connected to two head end of handle beam, after vacuum cups 3 is fitted in toilet lid, vacuum generator is beaten
It opens, suction nozzle generates adsorption capacity, and toilet lid is opened under the movement of manipulator or closes toilet lid, and finger 2 is made of flexible material,
Corresponding button (such as rinsing, woman washes) is pressed in movement after manipulator teaching.
Pedestal is equipped with the fixture of fixed closestool and remote controler, and since closestool is different with remote controler pattern, fixture uses two
Before starting detection, closestool 7 and remote controler are placed respectively to region to be held, start pneumatic electricity for the pneumatic structure of axis pressure plate
Magnet valve, cylinder stretch out, and pressing plate 6 and 8 collective effect of clamping plate fix closestool 7 and remote controler.Entire test process is automatic control
System is with record as a result, being electrically connected so being equipped with TT&C system with six degree of freedom manipulator, press mechanism, vacuum cups.Observing and controlling system
The core of system is made of PLC, the I/O port and the signal wire of six degree of freedom manipulator, the relay of press mechanism electric cylinders, vacuum of PLC
The solenoid valve connection of the vacuum generator solenoid valve and air-actuated jaw of suction nozzle.
The course of work of the embodiment of the present invention are as follows:
(1) equipment prepares: preparing above equipment；
(2) workpiece is installed: fixture is in initial bit, closestool to be measured is placed clamping region, control system controls fixture
Pneumatic element movement clamps closestool；
(3) manipulator teaching: manual operation remote-control handle complete teaching, manipulator teaching path include: open toilet lid,
Inching button (washer heating, it is preceding wash, after wash, dry, favourable opposition), close toilet lid, store path coordinate；
(4) durability test: setting test parameter (including on-load pressure of taking a seat, clamp pressure, automatic cycle time
Number), start automatic test, including following movement:
4a) manipulator is advanced by teaching path, and when arm end operating head is close to toilet lid, control system starts vacuum
Toilet lid is sucked in the vacuum generator of suction nozzle, vacuum cups, opens toilet lid under the traction of manipulator；
4b) control system control loading mechanism pushes, and simulation people takes a seat, and initial value on-load pressure value difference of taking a seat is arranged, can
The people of simulation different weight takes a seat；
4c) manipulator press teaching path successively press lower gasket heating, it is preceding wash, after wash, dry button, it is corresponding to complete accordingly to grasp
Make；
4d) control system control loading mechanism rises, and simulation people disseats；
4e) manipulator presses teaching path and presses favourable opposition button, completes favourable opposition operation；
4f) recycle 4a) ~ 4e) movement, until intelligent closestool fails；
(5) data are analyzed: record cycle-index exports and inserts in the software table write in advance, calculate and analyze and is resistance to
Long property performance.
Claims (1)
1. a kind of intelligent closestool durability test method, which comprises the following steps:
(1) equipment prepares: the equipment includes the fixture for clamping closestool product；End is equipped with the manipulator of operating head, operation
Head is equipped with for picking up the vacuum cups of toilet lid and the finger of push button；Push the loading mechanism of closestool body；Control folder
Tool movement, the movement of manipulator and loading mechanism and the control system for recording cycle-index；
(2) workpiece is installed: fixture is in initial bit, closestool to be measured is placed clamping region, control system controls the pneumatic of fixture
Element movement clamps closestool；
(3) manipulator teaching: manual operation remote-control handle completes teaching, and manipulator teaching path includes: to open toilet lid, crawl
Button closes toilet lid, wherein the heating of button control washer, it is preceding wash, after wash, dry, favourable opposition, store path coordinate；
(4) durability test: setting test parameter, test parameter include take a seat on-load pressure, clamp pressure, automatic cycle
Number starts automatic test, including following movement:
4a) manipulator is advanced by teaching path, and when arm end operating head is close to toilet lid, control system starts vacuum cups
Vacuum generator, vacuum cups is sucked toilet lid, opens toilet lid under the traction of manipulator；
4b) control system control loading mechanism pushes, and simulation people takes a seat, and initial value on-load pressure value difference of taking a seat, analog is arranged
The people of different weight takes a seat；
4c) manipulator press teaching path successively press lower gasket heating, it is preceding wash, after wash, dry button, corresponding completion corresponding operating；
4d) control system control loading mechanism rises, and simulation people disseats；
4e) manipulator presses teaching path and presses favourable opposition button, completes favourable opposition operation；
4f) recycle 4a) ~ 4e) movement, until intelligent closestool fails；
(5) data are analyzed: record cycle-index exports and inserts in the software table write in advance, calculate and analyze durability
Performance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587942.8A CN107144441B (en) | 2017-07-19 | 2017-07-19 | Intelligent closestool durability test method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587942.8A CN107144441B (en) | 2017-07-19 | 2017-07-19 | Intelligent closestool durability test method |
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| Publication Number | Publication Date |
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| CN107144441A CN107144441A (en) | 2017-09-08 |
| CN107144441B true CN107144441B (en) | 2019-03-05 |
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| CN201710587942.8A Active CN107144441B (en) | 2017-07-19 | 2017-07-19 | Intelligent closestool durability test method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109540563A (en) * | 2018-12-14 | 2019-03-29 | 厦门市卫宝智能科技有限公司 | A kind of function test method of full-automatic electronic toilet seat functional test equipment and the electronic toilet |
| CN109853687B (en) * | 2018-12-20 | 2021-01-26 | 浙江大学台州研究院 | Intelligent closestool auto-induction detection equipment |
| CN111766088B (en) * | 2019-04-01 | 2022-02-11 | 台州市质量技术监督检测研究院 | Intelligent closestool detection device and method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2885115B2 (en) * | 1995-02-06 | 1999-04-19 | 株式会社イナックス | Inspection device for toilet seat and hot water washing device |
| JP5247579B2 (en) * | 2009-04-28 | 2013-07-24 | コイト電工株式会社 | Failure prediction device |
| CN202049040U (en) * | 2011-04-22 | 2011-11-23 | 福建闽机机械科技有限公司 | Machine for testing slow falling time, opening-closing life, forced pressing life and swinging life of seat ring and cover of toilet |
| CN203908880U (en) * | 2014-06-05 | 2014-10-29 | 上海出入境检验检疫局机电产品检测技术中心 | Bending and mechanical strength testing device for seat of electronic pedestal pan |
| CN106053047A (en) * | 2016-07-22 | 2016-10-26 | 中山市爱马仕洁具有限公司 | Toilet lid falling time tester |
| CN206002301U (en) * | 2016-08-31 | 2017-03-08 | 中国家用电器研究院 | A kind of durability test device for medicated cushion in the electronic toilet and seat lid |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20190123 Address after: 318000 No. 399, Central Avenue, Taizhou City, Zhejiang Province Applicant after: Taizhou Institute of Quality Technology Supervision and Detection Applicant after: Zhan Baishao Address before: 318000 Wenjingyuan 7-2-401, Shifu Avenue, Jiaojiang District, Taizhou City, Zhejiang Province Applicant before: Zhan Baishao |
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