CN104028988A - Automatic forming device of inserted type impellers - Google Patents
Automatic forming device of inserted type impellers Download PDFInfo
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- CN104028988A CN104028988A CN201410273861.7A CN201410273861A CN104028988A CN 104028988 A CN104028988 A CN 104028988A CN 201410273861 A CN201410273861 A CN 201410273861A CN 104028988 A CN104028988 A CN 104028988A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
An automatic forming device of inserted type impellers comprises a base, a feeding device, a material fetching device and a roll riveting device and is characterized in that a die is arranged on the base. The feeding device comprises a material box and a first drive mechanism; the material fetching device comprises a first material fetching claw, a second drive mechanism, a second material fetching claw and a third drive mechanism; the second drive mechanism is capable of driving the first material fetching claw to rotate to a vertical position from a horizontal position, the third drive mechanism is capable of driving the second material fetching claw to insert blades into grooves corresponding to the die, and the second material fetching claw is located behind the vertical position the first material fetching claw rotating to; the roll riveting device comprises a riveting head, a fourth drive mechanism and a fifth drive mechanism; the die and a lower pressing cover are arranged on the base. The automatic forming device has the advantages that the entire structure is simple, design is ingenious, the blades can be discharged from the material fetching device and are conveyed to the grooves corresponding to the die through the feeding device, manual operation is replaced with automatic insertion, impeller assembling efficiency is improved greatly, labor investment is reduced, and production cost can be lowered.
Description
Technical field
The present invention relates to a kind of shaping equipment, particularly a kind of shaping equipment of the blade inserting impeller for lampblack absorber or blower fan.
Background technology
In lampblack absorber or blower fan, conventional its structure of blade inserting impeller generally includes the spaced multiple blades that distribute along annular array successively, and is arranged at respectively the upper press cover and the lower cover that is arranged at annular spread blade bottom of annular spread vane tip.As disclosed the basic structure of this blade inserting impeller in the patent No. Chinese utility model " the simple draught fan impeller of a kind of blades installation " that is ZL201220105816.7, the upper and lower two ends of blade of this patent impeller form inserted sheet, described inserted sheet is through upper fixed disk slotted eye and lower fixed disk slotted eye, and described inserted sheet is pressed against on the end face of upper fixed disk and lower fixed disk after bending, the blades installation of this blade inserting impeller and dismounting are simple, and can only change blade when blade damages, scrap and be unlikely to whole impeller.
But in prior art, the blades installation process great majority of above-mentioned this blade inserting impeller are by inserted sheet realization manually, be that the blade that punching is good first inserts its one end in the lower cover of circular slotted hole by hand, the slotted eye enclosing until lower cover one all sticks with after blade, and then upper press cover is set above blade, the other end of blade is inserted in the slotted eye that upper press cover is corresponding, blade stretches out in that inserted sheet outside the slotted eye of upper and lower gland finally bends by drift riveting or directly beats press-bending by hand, and upper and lower gland and blade are fixedly connected as a single entity.This traditional assembling mode need to manually be inserted into the blade of forming in the slotted eye of gland, carry out preassembled operation and take a large amount of human inputs, not only efficiency of assembling is low, and cost is high, production quantity and scale are very restricted, cannot realize the Assembling Production of mechanical automation completely, therefore, need to be improved further.
Summary of the invention
Technical problem to be solved by this invention is the shaping equipment that a kind of simple in structure, blade inserting impeller that efficiency of assembling is high is provided for above-mentioned prior art present situation.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of shaping equipment of blade inserting impeller, include support and be arranged at this support mold, described mould, along the slot circumferentially with the spaced insertion of the blade for impeller, is characterized in that: on described support, be also provided with
Pay-off, has feeding port and discharging opening, and this pay-off includes the magazine that can hold blade and the first driving mechanism of can driven vane deviating from described magazine, and the top of described magazine is described feeding port, and the bottom of described magazine is described discharging opening;
Take out device, be arranged at discharging opening one side of described pay-off, this take out device has the first material-hent claw and can drive this first material-hent claw to turn to the second driving mechanism of vertical position from horizontal level, this take out device also includes the second material-hent claw and can drive this second material-hent claw that blade is inserted into the 3rd driving mechanism in the corresponding slot of described mould, and, under original state, described the second material-hent claw is positioned at described the first material-hent claw and turns to the rear of vertical position;
Roll riveting device, fix for the inserted sheet bending that blade is stretched out in respectively outside the upper press cover of impeller and the slotted eye of lower cover, this roll riveting device include can roll extrusion inserted sheet die, can drive the 4 wheel driven actuation mechanism of described die action and can drive the 5th driving mechanism of described mold rotation, described lower cover is sheathed on outside described mould and is positioned at the lower end of this mould.
As preferably, the first described driving mechanism includes the first cylinder, connecting rod, rotating shaft, the second cylinder and pushing block, wherein, the two ends of described connecting rod connect respectively the piston rod of described the first cylinder and one end of rotating shaft, and, the piston rod of described the first cylinder and one end of connecting rod is movable is hinged and connected, one end of described rotating shaft and the other end of connecting rod are fixedly linked, described rotating shaft is arranged at the discharging opening bottom of described magazine, and this rotating shaft has the arc surface suitable with the profile of described blade; Described pushing block is positioned at the below of described rotating shaft, this pushing block has the cambered surface guide table suitable with the profile of described blade, the piston rod of described the second cylinder be connected with described pushing block and can drive this pushing block along near or move away from the horizontal direction of described take out device.
Can send from magazine stably in order to make blade, as further preferred, in described rotating shaft, being provided with two intervals arranges and magnetic cylinder, each described cylinder has arc surface that can be suitable with the profile of described blade, each cylinder offers respectively groove along described arc surface in identical position, and described blade can be placed in the cavity being formed by two cylindrical grooves.
As preferably, described magazine is to be the box body that flat vertically arranges, and the dual-side that this box body is established is relatively respectively arranged with U-shaped gathering sill, and the two ends inserted sheet of described blade is placed in respectively in corresponding gathering sill.
For simplified structure, reduce driver part overall volume, as preferably, the second described driving mechanism can be simply single-revolution cylinder, this rotary cylinder has cylinder body and the rotating turntable being connected on this cylinder body, and described the first material-hent claw is fixed on the bottom of described turntable, the rotating top that is connected in described turntable of cylinder body of described rotary cylinder, and the rotary middle spindle of described turntable and the horizontal plane of described support are miter angle setting.
As preferably, described rotary cylinder is that model is the rotary cylinder of Ya De visitor HRQ20, the cylindrical structure of described turntable, and described the first material-hent claw forwards to the state of vertical position from horizontal level, and the turntable rotational angle of described rotary cylinder is 180 degree.
As preferably, the 3rd described driving mechanism includes the 3rd cylinder that can drive described the second material-hent claw along continuous straight runs to move and the four-cylinder that can drive the blade edge that is positioned at described the second material-hent claw to move straight down, and described four-cylinder is positioned at the slot top of described mould.
As preferably, described take out device also includes the first support and the second support, described the 3rd cylinder is provided with on this first support, the top of described the second support is provided with the slide rail that can move horizontally for described four-cylinder, described four-cylinder is arranged on the slide plate that can coordinate with described slide rail, described the second support is also provided with the 5th cylinder at top, the piston rod of described the 5th cylinder is connected with described slide plate and can drives described four-cylinder to move linearly along described slide rail.
As preferably, described die includes the first die that is arranged at described mould top and the second die that is arranged at described mould below, described the first die and the second die are respectively rotating roller, described 4 wheel driven actuation mechanism includes the 6th cylinder that can drive described the first die to swing and the 7th cylinder that can drive described the second die lifting, the piston rod of described the 6th cylinder drives described the first die to swing by the connected linkage that is hinged, and the piston rod of described the 7th cylinder is directly fixedly connected on the bottom of described the second die.
In order to prevent that lower cover from sliding, ensure the location of lower cover and the precision of inserted sheet, as preferably, the below of described mould is also provided with the detent mechanism that can fix described lower cover, described detent mechanism includes locking device, interlock ring, cut somebody's hair and the 8th cylinder, wherein, described locking device includes rocking bar, the first fixed block and the second fixed block, described interlock ring be positioned at described mould under, described rocking bar one end is movably hinged and is connected with described the first fixed block, described the first fixed block and described interlock ring are fixedly linked, each slotted eye of described lower cover offers the locating hole being communicated with this slotted eye in a side, the other end of described rocking bar is provided with the locating dowel of location in the locating hole that can insert described lower cover, the middle part of described rocking bar is also provided with protruding axle, this rocking bar is hinged and connected by described protruding axle and described the second fixed block, the bottom of described the second fixed block and described mould is fixedly linked, described cutting somebody's hair is arranged at the below of described interlock ring, described in described the 8th air cylinder driven, cut somebody's hair and move up and down.
Can locate accurately lower cover in order to ensure detent mechanism, above the side of each rocking bar of detent mechanism, be also provided with the photoelectric detection switch that can detect lower cover position, in the time that locating dowel positions through the locating hole of lower cover, photoelectric detection switch can sense the falling head of lower cover, so just can judge that whether lower cover is by accurately location placement.
Compared with prior art, the invention has the advantages that: realized the mechanical automation operation of impeller inserted sheet by the cooperation of pay-off, take out device and roll riveting device, complete machine structure is simple, it is ingenious to design, blade can be sent in the slot that mould is corresponding from take out device blanking and by pay-off automatically, replace manual operation and realize automatic inserted sheet, can realize single station or multistation assembles simultaneously, greatly improve impeller efficiency of assembling, reduce human input, thereby reduced production costs.
Brief description of the drawings
Fig. 1 is the perspective view of the embodiment of the present invention.
Fig. 2 is the top view of the embodiment of the present invention.
Fig. 3 is the upward view of the embodiment of the present invention.
Fig. 4 is one of pay-off perspective view of the embodiment of the present invention.
Fig. 5 is the pivot structure schematic diagram of pay-off shown in Fig. 4.
Fig. 6 is the driving mechanism structure schematic diagram of pay-off shown in Fig. 4.
Fig. 7 is another perspective view of pay-off of the embodiment of the present invention.
Fig. 8 is the partial structurtes schematic diagram of the first driving mechanism of the embodiment of the present invention.
Fig. 9 is take out device structural representation of the invention process (rotary cylinder is duty not).
Figure 10 is the take out device structural representation (rotary cylinder duty) of the embodiment of the present invention.
Figure 11 is the another side structural representation of take out device shown in Figure 10.
Figure 12 is one of perspective view of the roll riveting device of the embodiment of the present invention (bottom).
Figure 13 is two (sidepieces) of the perspective view of the roll riveting device of the embodiment of the present invention
Figure 14 is the impeller gland structure schematic diagram of the embodiment of the present invention.
Figure 15 is the detent mechanism partial structurtes schematic diagram of the embodiment of the present invention.
Figure 16 is one of detent mechanism working state schematic representation of the embodiment of the present invention (realizing positioning states).
Figure 17 is two (cancellation positioning states) of the detent mechanism working state schematic representation of the embodiment of the present invention.
Figure 18 is the Anti-blocking device of the embodiment of the present invention and the fit structure schematic diagram of mould.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in Fig. 1～Figure 18, the present embodiment discloses a kind of shaping equipment of blade inserting impeller, this shaping equipment includes support E, on support E, be provided with pay-off A, take out device B, roll riveting device C and for realizing the mould D of impeller inserted sheet, wherein, mould D include the cylindrical shell of hollow and with the integrated base plate D2 of this cylindrical shell, the cylindrical shell of this mould D is along circumferentially having the spaced slot D1 that can insert for blade;
Pay-off A include can hold blade G magazine 1, can driven vane G deviate from the first driving mechanism and the base 11 of magazine 1, the top of magazine 1 is feeding port, the bottom of magazine 1 is discharging opening; The first driving mechanism includes the first cylinder 91, connecting rod 911, rotating shaft 912, the second cylinder 92 and pushing block 2, wherein, the two ends of connecting rod 911 connect respectively the piston rod of the first cylinder 91 and one end of rotating shaft 912, and, movable being hinged and connected in one end of the piston rod of the first cylinder 91 and connecting rod 911, the other end of one end of rotating shaft 912 and connecting rod 911 is fixedly linked, and rotating shaft 912 is arranged at the discharging opening bottom of magazine 1, and this rotating shaft 912 has the arc surface suitable with the profile of blade G.
Pushing block 2 is positioned at the below of rotating shaft 912, the piston rod that pushing block 2 has body and cambered surface guide table 21, the second cylinders 92 that can be suitable with the profile of blade G be connected with the body of pushing block 2 and can drive this pushing block 2 along near or move away from the horizontal direction of take out device B, for blade G can be delivered in the material pawl (material pawl has arcwall face that can be suitable with the profile of blade G equally) of take out device B more stably, prevent that blade G from flying out in feeding process, between the body of pushing block 2 and cambered surface guide table 21, be hinged and connected by torsion spring 22 is rotating, the below of cambered surface guide table 21 has the guiding block 23 with curved surface 231, when pushing block 2 moves to behind the material pawl position of take out device B, the curved surface 231 of guiding block 23 and take out device B offset and order about arcuate guide platform 21 and rotate with respect to the body of pushing block 2, the arcwall face of cambered surface guide table 21 can keep direction consistent with the arcwall face of material pawl, make blade G to transfer to take out device B from pay-off A more stably, torsion spring between the body of pushing block 2 and cambered surface guide table 21 has increased the flexibility of cambered surface guide table 21, the phenomenon of avoiding the rigid collision between pay-off A and take out device B and cause blade G to fly out, improve success rate and reliability that blade G passes on.
Fall to whether putting in place from magazine in order to detect more accurately blade G, can also be provided with the first photoelectric detection switch 24 in a side of rotating shaft 912, this first photoelectric detection switch 24 can detect the card problem of flaw blade, in the time there is card, the first photoelectric detection switch 24 starts and notifies main control system, and whether the blade of reminding operator to detect in magazine exists quality problems.
Magazine 1 is vertically arranged at the box body on base 11 for being flat, and the dual-side that this box body is established relatively forms respectively U-shaped gathering sill 12, and the inserted sheet at blade G two ends can be placed in respectively in corresponding gathering sill 12.
Can send from magazine 1 stably in order to make blade, as further preferred, in rotating shaft 912, being provided with two intervals arranges and magnetic cylinder 913, each cylinder 913 has arc surface that can be suitable with the profile of blade G, each cylinder 913 offers respectively groove 914 along arc surface in identical position, and blade G can be placed in the cavity being formed by the groove 914 of two cylinders 913.When work, blade G gravitate in magazine 1 falls in the cavity of cylinder 913, then the first cylinder 91 rotates by connecting rod 911 drive shafts 912, and the blade G on cylinder 913 is produced to the discharging opening of magazine 1, now, blade G just in time drops in the cambered surface guide table 21 of pushing block 2, pushing block 2 moving linearly forward under the effect of the second cylinder 92, and the blade G in rotating shaft 912 departs from magnetic cylinder 913 and along with pushing block 2 together moving linearly forward under pushing block 2 effects.
Take out device B is arranged at discharging opening one side of pay-off A, this take out device B has the first material-hent claw 3 and can drive this first material-hent claw 3 to turn to the second driving mechanism of vertical position from horizontal level, this take out device B also includes the second material-hent claw 4 and can drive this second material-hent claw 4 that blade G is inserted into the 3rd driving mechanism in the corresponding slot D1 of mould D, and, under original state, the second material-hent claw 4 is positioned at the first material-hent claw 3 and turns to the rear of vertical position;
For simplified structure, the second driving mechanism can be simply single-revolution cylinder 93, this rotary cylinder 93 has cylinder body and the rotating turntable 931 being connected on this cylinder body, the first material-hent claw 3 is fixed on the bottom of turntable 931, the cylinder body of rotary cylinder 93 is rotatably arranged at the top of turntable 931, and, between the rotary middle spindle of turntable 931 and the horizontal plane of support E, be miter angle setting; The rotary cylinder that the model that rotary cylinder 93 Ya De, preferred Taiwan visitors produce is HRQ20, the cylindrical structure of turntable 931, the first material-hent claw 3 forwards to the state of vertical position from horizontal level, and turntable 931 rotational angles of rotary cylinder 93 are just in time 180 degree.
The 3rd driving mechanism includes the 3rd cylinder 94 that can drive the second material-hent claw 4 along continuous straight runs to move and four-cylinder 95, the four-cylinders 95 that can drive the blade G edge that is positioned at the second material-hent claw 4 to move are straight down positioned at above the slot D1 of mould D.
Take out device B also includes the first support 41 and the second support 5, the 3rd cylinder 94 is arranged on the first support 41, the top of the second support 5 is provided with the slide rail 51 that can move horizontally for four-cylinder 95, four-cylinder 95 is arranged on the slide plate 52 that can coordinate with slide rail 51, the second support 5 is also provided with the 5th cylinder 96, the five cylinders 96 piston rod at top is connected with slide plate 52 and can drives four-cylinder 95 to move linearly along slide rail 51.
The action of take out device B comprises from the pushing block 2 of the pay-off A blade G that takes, then blade G is transferred to the position of corresponding mould slot D1, by in the corresponding slot D1 of blade G press-in die D, this three parts action drives corresponding parts to move by rotary cylinder 93, the 3rd cylinder 94 and four-cylinder 95 respectively again.
Wherein, rotary cylinder 93 drives the first material-hent claw 3 to rotate to the vertical position of corresponding mould slot D1 from the horizontal level of corresponding pushing block 2, fixing by L-shaped connector 932 between the first material-hent claw 3 and the turntable 931 of rotary cylinder 93, the first material-hent claw 3 is arranged at one end of this L shaped connector 932, the turntable 931 of rotary cylinder 93 is arranged at the other end of this L shaped connector 932, when rotation, the first material-hent claw 3 and L shaped connector 932 are around the turntable 931 central axis Rotate 180 degree of rotary cylinder 93.
In order to increase the stability of the second material-hent claw 4 along continuous straight runs motions, prevent that the second material-hent claw 4 from shaking, on the first support 41, be also provided with two guide shafts 42 that can move with the piston rod level of synchronization of the 3rd cylinder 94, two guide shafts 42 are arranged at respectively the upper and lower of the 3rd cylinder 94, on the first support 41, be also provided with the axle sleeve 43 that can pass for guide shaft 42, mobilizable being arranged in axle sleeve 43 in one end of every guide shaft 42, the other end of every guide shaft 42 is separately fixed on the second material-hent claw 4; So, in the time that the piston rod of the 3rd cylinder 94 stretches out, protruding together with the piston rod of upper and lower 42 whiles of two guide shafts and the 3rd cylinder 94, the second material-hent claw 4 is driven forward and is released by three bars that are parallel to each other, move more steady, effectively prevent that the second material-hent claw 4 from shaking in motion process, improved the accuracy and reliability of blades installation.
Roll riveting device C fixes for the inserted sheet bending that blade G is stretched out in respectively outside upper press cover and lower cover F slotted eye, and this roll riveting device C includes swingable die, can drive the 4 wheel driven actuation mechanism of die action and the 5th driving mechanism that can drive mould D to rotate, mould D realizes rotation by the servomotor 97 (i.e. the 5th driving mechanism) that is arranged at bottom, on support E, be also provided with a support ring 7 being sheathed on outside mould D, the bottom of this support ring 7 is provided with this support ring 7 of jack-up upwards realizes the support ring cylinder 73 of the impeller demoulding, lower cover F is sheathed on outside mould D and can be held on this support ring 7, mould D inserts and location for the blade G of impeller, this mould D is along circumferentially having spaced slot D1, lower cover F offers the arc line shaped slotted eye F1 that can insert for the plug of blade G end and the semicircle locating hole F2 being communicated with this slotted eye F1 along the circle spacing, referring to Figure 12.
Die includes the first die 71 that is arranged at mould D top and the second die 72 that is arranged at mould D below, the first die 71 and the second die 72 are respectively rotating roller, 4 wheel driven actuation mechanism includes the 6th cylinder 98 that can drive the first die 71 to swing and the 7th cylinder 99 that can drive the second die 72 liftings, the piston rod of the 6th cylinder 98 drives the first die 71 to swing by the connected linkage 981 that is hinged, and the piston rod of the 7th cylinder 99 is directly fixedly connected on the bottom of the second die 72.In order to improve the efficiency of roll riveting, whole machine balancing while ensureing roll riveting, as preferably, can arrange respectively a die in the position of the upper end edge radial symmetric of mould D, and two dies can be worked in the time of roll riveting simultaneously, ensures efficiency and the quality of roll riveting.
When impeller inserted sheet, the most important thing is to ensure that the interval between the blade G of impeller is even, and the two ends inserted sheet that ensures every blade G can be inserted in upper press cover and jack corresponding to lower cover F accurately.In order to ensure inserted sheet precision, conventionally the jack of lower cover F need to be aligned with the slot D1 of mould D in advance, consider that the lower cover F being placed on support E can slide, for the slotted eye F1 that ensures to offer on the slot D1 of mould D and lower cover F is corresponding one by one, the below of mould D is also provided with the detent mechanism that can fix lower cover F;
Detent mechanism includes locking device, interlock ring 83, cut somebody's hair 901 and the 8th cylinder 90, and wherein, locking device includes rocking bar 8, the first fixed block 81 and the second fixed block 82, interlock ring 83 be arranged at mould D under; Rocking bar 8 one end have the first protruding axle 85 and are movably hinged and are connected with the first fixed block 81, the first fixed block 81 and interlock ring 83 are fixedly linked, the other end of rocking bar 8 is provided with the locating dowel 84 of location in the locating hole F2 that can insert lower cover F, the middle part of rocking bar 8 is also provided with the second protruding axle 86, this rocking bar 8 is hinged and connected by the second protruding axle 86 and the second fixed block 82, and the second fixed block 82 is fixedly linked with the base plate D2 of mould D.
Wherein, can be along being circumferentially provided with multiple locking devices on interlock ring 83, interlock ring 83 can be realized the interlock of multiple locking devices, be provided with at least one in the bottom of interlock ring 83 and cut somebody's hair 901 and can drive this 901 the 8th cylinders 90 that move up and down of cutting somebody's hair, start the 8th cylinder 90 and drive the 901 top interlock rings 83 upwards of cutting somebody's hair, can encircle 83 by interlock moves upward when realizing all the first fixed blocks 81, move vertically downward thereby driving is 90 degree with rocking bar 8 one end of locating dowel 84 from horizontal level, finally realize the demoulding of lower cover F from detent mechanism.
Can locate accurately lower cover in order to ensure detent mechanism, above the side of each rocking bar 8 of detent mechanism, be also provided with photoelectric detection switch (not shown), photoelectric detection switch is fixed on support E, in the time that locating dowel 84 positions through the locating hole F2 of lower cover F, photoelectric detection switch can sense the falling head of lower cover F, whether so just can detect lower cover F by accurately location placement.
In order to ensure stress equalization, conventionally, can be provided with in the bottom of interlock ring 83 and multiplely cut somebody's hair 901 and the 8th cylinder 90, each 901 corresponding the 8th cylinders 90 of cutting somebody's hair, and being circumferentially evenly arranged along interlock ring 83; But in the time that multiple the 8th cylinders 90 are worked, owing to being all rigid motions, once the action of cylinder is inconsistent, locating dowel 84 is just easy to stuck on lower cover F simultaneously, cause cannot be from detent mechanism the normal demoulding of lower cover F.
In order to increase the flexibility of cylinder moving, ensure the balance of movement of multiple the 8th cylinders 90, between mould D and interlock ring 83, be also provided with multiple Anti-blocking devices, each Anti-blocking device includes spring 87, guide pillar 88 and guide pin bushing 89, wherein, one end of guide pillar 88 be stiff end and be fixedly connected on interlock ring 83, the other end of guide pillar 88 is free end, guide pillar 88 is mobilizable to be arranged in guide pin bushing 89, guide pin bushing 89 includes body and takes shape in the step surface 891 of this body bottom, and it is inverted T-shaped that the cross section of guide pin bushing 89 is; On the base plate D2 of mould D, offer shoulder hole D3, the end of guide pillar 88 can be passed and stretch out in outside this shoulder hole D3,891 axial limitings of step surface of guide pin bushing 89 are on the cascaded surface of this shoulder hole D3, spring 87 is sheathed on guide pillar 88, and, the stiff end of one end of spring 87 and guide pillar 88 offsets, and step surface 891 bottoms of the other end of spring 87 and guide pin bushing 89 offset, referring to Figure 18; So, in the time that interlock ring 83 bottoms have multiple the 8th cylinders 90 to move, the spring 87 of Anti-blocking device can be realized the each piston rod thrust being driven by the 8th different cylinders 90 and carry out soft readjustment, make interlock ring 83 can remain that level moves upward, avoid, because interlock ring 83 bottom discontinuity cause the phenomenon that positioner is stuck, ensureing the smooth demoulding of lower cover F.
In order to prevent that blade from dropping in transport process, increase work efficiency and reliability, the present embodiment shaping equipment has all adopted magnetic material at the cylinder 913 of rotating shaft 912, cambered surface guide table 21, the first material-hent claw 3 and second material-hent claw 4 of pushing block 2, can effectively hold blade, prevent that blade from dropping in transport process.
For the stroke of control cylinder, ensure that cylinder moving puts in place, the present embodiment is also provided with magnetic switch at each cylinder two ends, in order to detect cylinder moving position.
The automatic moulding machine basic functional principle of the present embodiment is: in advance by blade G manually or automatically put into from the feeding port at pay-off A top, lower cover F is equally by manual or be automatically placed on support E, and, the jack of lower cover F is realized location by the locating dowel 84 on the rocking bar 8 of detent mechanism respectively, makes the slotted eye of lower cover F just in time aim at the associated socket D1 on mould D.
The first cylinder 91 drive shafts 912 are rotated and then blade G are produced from the discharging opening of pay-off A bottom, then the second cylinder 92 drives pushing block 2 to release forward, blade G is departed from from the cylinder 913 of rotating shaft 912, and deliver to the first material-hent claw 3 positions of take out device B;
The rotary cylinder 93 of take out device B drives the first material-hent claw 3 to turn over 180 degree around the central shaft of turntable 931, make blade G turn to vertical position from horizontal level, the 3rd cylinder 94 drives the second material-hent claw 4 forward, blade G departs from the first material-hent claw 3 and moves forward to the second material-hent claw 4 the slot D1 position that mould D is corresponding, then, be arranged on the 5th cylinder 96 on the second support 5 drive the slide plate 52 that is loaded with four-cylinder 95 stretch out forward and be positioned at blade G position directly over, then, in the corresponding slot D1 of the downward driven vane G press-in die D of the 5th cylinder 96,
Now, complete the action of inserted sheet, all cylinders all automatically reset completing after drive actions, and mould D rotates a slot D1 position, carries out inserted sheet next time and moves.Because its one end inserted sheet of blade G inserting in corresponding slot D1 also correspondingly inserts in the upper corresponding slotted eye of lower cover F, therefore, once after having blade G to insert in the slot D1 of mould D, lower cover F is just fixing with respect to the position of mould D, lower cover F has realized location, therefore, conventionally turn over behind several slot D1 position at mould D, the 8th cylinder 90 that just can start detent mechanism is worked, drive by the 8th cylinder 90 the 901 top interlock rings 83 upwards of cutting somebody's hair, each rocking bar 8 on detent mechanism is spent with respect to the hinged rotation 90 of the first fixed block 81, locating dowel 84 departs from the locating hole F2 of lower cover F, complete the demoulding of lower cover F, lower cover F shifts to an earlier date the demoulding can effectively prevent that locating dowel and the blade of detent mechanism in the inserted sheet process below from interfering, depart from after detent mechanism at lower cover F, mould D is rotated further and carries out follow-up inserted sheet action, loops successively until the slot D1 on mould D all fills blade G.
When completing after whole inserted sheets, by placing manually or upper press cover being put into the mould top that is plugged blade by the mode that other auxiliary equipment are placed automatically, the other end inserted sheet of blade is inserted into respectively in the corresponding slotted eye of upper press cover accordingly; Subsequently, roll riveting device C starts working, servomotor 97 pioneer's moving mold D continuous rotations, then, the 6th cylinder 98 and the 7th cylinder 99 start simultaneously, and the 6th cylinder 98 drives the first die 71 roll extrusion to expose to the blade inserted sheet outside upper press cover, and blade G one end and upper press cover are connected as a single entity, the 7th cylinder 99 drives the second die 72 roll extrusion to expose to the blade inserted sheet outside lower cover F, and blade G and lower cover F are connected as a single entity.
After roll riveting finishes, support ring cylinder 73 moves, and by upwards jack-up of support ring 7, because lower cover F is shelved on support ring 7, thereby whole impeller can be departed from from mould D, facilitates impeller to take off from support E, and carries out the inserted sheet work of next impeller.
The impeller inserted sheet former of the present embodiment is simple in structure, compact, can replace manual work, realizes the automation mechanized operation of impeller inserted sheet, has greatly saved human cost, has improved inserted sheet efficiency; In addition, detent mechanism can ensure the accurate location between the slotted eye of lower cover F and the slot D1 of mould D, has improved precision and the accuracy of inserted sheet, has ensured the quality of product, has effectively reduced percent defective.
Claims (10)
1. a shaping equipment for blade inserting impeller, includes support and is arranged at the mould on this support, and described mould, along the slot circumferentially with the spaced insertion of the blade for impeller, is characterized in that: on described support, be also provided with
Pay-off, has feeding port and discharging opening, and this pay-off includes the magazine that can hold blade and the first driving mechanism of can driven vane deviating from described magazine, and the top of described magazine is described feeding port, and the bottom of described magazine is described discharging opening;
Take out device, be arranged at discharging opening one side of described pay-off, this take out device has the first material-hent claw and can drive this first material-hent claw to turn to the second driving mechanism of vertical position from horizontal level, this take out device also includes the second material-hent claw and can drive this second material-hent claw that blade is inserted into the 3rd driving mechanism in the corresponding slot of described mould, and, under original state, described the second material-hent claw is positioned at described the first material-hent claw and turns to the rear of vertical position;
Roll riveting device, fix for the inserted sheet bending that blade is stretched out in respectively outside the upper press cover of impeller and the slotted eye of lower cover, this roll riveting device include can roll extrusion inserted sheet die, can drive the 4 wheel driven actuation mechanism of described die action and can drive the 5th driving mechanism of described mold rotation, described lower cover is sheathed on outside described mould and is positioned at the lower end of this mould.
2. the shaping equipment of blade inserting impeller according to claim 1, it is characterized in that: the first described driving mechanism includes the first cylinder, connecting rod, rotating shaft, the second cylinder and pushing block, wherein, the two ends of described connecting rod connect respectively the piston rod of described the first cylinder and one end of rotating shaft, and, the piston rod of described the first cylinder and one end of connecting rod is movable is hinged and connected, one end of described rotating shaft and the other end of connecting rod are fixedly linked, described rotating shaft is arranged at the discharging opening bottom of described magazine, this rotating shaft has the arc surface suitable with the profile of described blade, described pushing block is positioned at the below of described rotating shaft, this pushing block has the cambered surface guide table suitable with the profile of described blade, the piston rod of described the second cylinder be connected with described pushing block and can drive this pushing block along near or move away from the horizontal direction of described take out device.
3. the shaping equipment of blade inserting impeller according to claim 2, it is characterized in that: in described rotating shaft, be provided with two intervals and arrange and magnetic cylinder, each described cylinder has arc surface that can be suitable with the profile of described blade, each cylinder offers respectively groove along described arc surface in identical position, and described blade can be placed in the cavity being formed by two cylindrical grooves.
4. the shaping equipment of blade inserting impeller according to claim 1, it is characterized in that: described magazine is to be the box body that flat vertically arranges, the dual-side that this box body is established is relatively respectively arranged with U-shaped gathering sill, and the two ends inserted sheet of described blade is placed in respectively in corresponding gathering sill.
5. the shaping equipment of blade inserting impeller according to claim 1, it is characterized in that: the second described driving mechanism includes single-revolution cylinder, this rotary cylinder has cylinder body and the rotating turntable being connected on this cylinder body, described the first material-hent claw is fixed on the bottom of described turntable, the rotating top that is connected in described turntable of cylinder body of described rotary cylinder, and the rotary middle spindle of described turntable and the horizontal plane of described support are miter angle setting.
6. the shaping equipment of blade inserting impeller according to claim 5, it is characterized in that: described rotary cylinder is that model is the rotary cylinder of Ya De visitor HRQ20, the cylindrical structure of described turntable, described the first material-hent claw forwards to the state of vertical position from horizontal level, and the turntable rotational angle of described rotary cylinder is 180 degree.
7. the shaping equipment of blade inserting impeller according to claim 1, it is characterized in that: the 3rd described driving mechanism includes the 3rd cylinder that can drive described the second material-hent claw along continuous straight runs to move and the four-cylinder that can drive the blade edge that is positioned at described the second material-hent claw to move straight down, and described four-cylinder is positioned at the slot top of described mould.
8. the shaping equipment of blade inserting impeller according to claim 7, it is characterized in that: described take out device also includes the first support and the second support, described the 3rd cylinder is arranged on this first support, the top of described the second support is provided with the slide rail that can move horizontally for described four-cylinder, described four-cylinder is arranged on the slide plate that can coordinate with described slide rail, described the second support is also provided with the 5th cylinder at top, the piston rod of described the 5th cylinder is connected with described slide plate and can drives described four-cylinder to move linearly along described slide rail.
9. the shaping equipment of blade inserting impeller according to claim 1, it is characterized in that: described die includes the first die that is arranged at described mould top and the second die that is arranged at described mould below, described the first die and the second die are respectively rotating roller, described 4 wheel driven actuation mechanism includes the 6th cylinder that can drive described the first die to swing and the 7th cylinder that can drive described the second die lifting, the piston rod of described the 6th cylinder drives described the first die to swing by the connected linkage that is hinged, the piston rod of described the 7th cylinder is directly fixedly connected on the bottom of described the second die.
10. the shaping equipment of blade inserting impeller according to claim 1, it is characterized in that: the below of described mould is also provided with the detent mechanism that can fix described lower cover, described detent mechanism includes locking device, interlock ring, cut somebody's hair and the 8th cylinder, wherein, described locking device includes rocking bar, the first fixed block and the second fixed block, described interlock ring be positioned at described mould under, described rocking bar one end is movably hinged and is connected with described the first fixed block, described the first fixed block and described interlock ring are fixedly linked, each slotted eye of described lower cover offers the locating hole being communicated with this slotted eye in a side, the other end of described rocking bar is provided with the locating dowel of location in the locating hole that can insert described lower cover, the middle part of described rocking bar is also provided with protruding axle, this rocking bar is hinged and connected by described protruding axle and described the second fixed block, the bottom of described the second fixed block and described mould is fixedly linked, described cutting somebody's hair is arranged at the below of described interlock ring, described in described the 8th air cylinder driven, cut somebody's hair and move up and down.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410273861.7A CN104028988B (en) | 2014-06-18 | 2014-06-18 | A kind of shaping equipment of blade inserting impeller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410273861.7A CN104028988B (en) | 2014-06-18 | 2014-06-18 | A kind of shaping equipment of blade inserting impeller |
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| CN104028988A true CN104028988A (en) | 2014-09-10 |
| CN104028988B CN104028988B (en) | 2016-08-24 |
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| CN104481929A (en) * | 2014-11-20 | 2015-04-01 | 余姚天超通风设备有限公司 | Automatic vane inserting device for assembling impellers of cross-flow fan |
| CN104493483A (en) * | 2015-01-24 | 2015-04-08 | 宁波达恩克电子科技有限公司 | Automatic assembling apparatus for inserted blade type impeller |
| CN104588513A (en) * | 2015-01-20 | 2015-05-06 | 宁波艾谱风机有限公司 | Automatic blade inserting equipment and method of blades of centrifugal fan blade |
| CN104589053A (en) * | 2015-01-24 | 2015-05-06 | 宁波达恩克电子科技有限公司 | Feeding and picking integrated device for inserted blade type impellers |
| CN106111822A (en) * | 2016-08-19 | 2016-11-16 | 常州恒益电机有限公司 | A kind of wind wheel assembling inserted sheet dish and wind wheel assembling device |
| CN107717393A (en) * | 2017-11-27 | 2018-02-23 | 苏州三屹晨光自动化科技有限公司 | A kind of axostylus axostyle feeding device |
| CN108466396A (en) * | 2018-05-30 | 2018-08-31 | 安徽凯特泵业有限公司 | The molding die of impeller |
| CN108772526A (en) * | 2018-06-01 | 2018-11-09 | 宁波达恩克电子科技有限公司 | Axle sleeve wheel disc automatic riveting press |
| CN109175655A (en) * | 2018-09-01 | 2019-01-11 | 浙江众亿智能科技有限公司 | A kind of erection welding device of ship water sucking mouth |
| CN109227092A (en) * | 2018-10-16 | 2019-01-18 | 中国航发南方工业有限公司 | The assembly device and assembly method of turbine rotor |
| CN110315336A (en) * | 2019-05-29 | 2019-10-11 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of assembling feeding pressure mechanism on draught fan impeller production line for automatically assembling |
| CN112091558A (en) * | 2020-08-25 | 2020-12-18 | 卢叶敏 | Cross-flow fan blade transfer device and method thereof |
| CN112974613A (en) * | 2021-01-29 | 2021-06-18 | 浙江铭振电子股份有限公司 | Spinning equipment of wind wheel |
| CN114393408A (en) * | 2021-12-20 | 2022-04-26 | 湖南创研智能装备有限公司 | Blade assembly equipment |
| CN115106777A (en) * | 2022-07-29 | 2022-09-27 | 安徽阿斯乐电器科技有限公司 | Inserted sheet assembly quality is used in impeller production |
| CN115156841A (en) * | 2022-09-02 | 2022-10-11 | 江苏奇净洁空调设备工程有限公司 | Automatic production and processing device for air conditioner accessories |
| CN115338619A (en) * | 2022-10-13 | 2022-11-15 | 成都市鸿侠科技有限责任公司 | Aircraft engine blade equipment frock |
| CN117140075A (en) * | 2023-10-31 | 2023-12-01 | 南通惠尔风机有限公司 | Quick assembly system of fan impeller |
| CN108772526B (en) * | 2018-06-01 | 2024-06-11 | 宁波达恩克电子科技有限公司 | Automatic riveting machine for shaft sleeve wheel disc |
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Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104481929B (en) * | 2014-11-20 | 2016-08-17 | 余姚天超通风设备有限公司 | A kind of cross-flow fan impeller automatic inserting apparatus of assembling blade |
| CN104481929A (en) * | 2014-11-20 | 2015-04-01 | 余姚天超通风设备有限公司 | Automatic vane inserting device for assembling impellers of cross-flow fan |
| CN104588513A (en) * | 2015-01-20 | 2015-05-06 | 宁波艾谱风机有限公司 | Automatic blade inserting equipment and method of blades of centrifugal fan blade |
| CN104493483A (en) * | 2015-01-24 | 2015-04-08 | 宁波达恩克电子科技有限公司 | Automatic assembling apparatus for inserted blade type impeller |
| CN104589053A (en) * | 2015-01-24 | 2015-05-06 | 宁波达恩克电子科技有限公司 | Feeding and picking integrated device for inserted blade type impellers |
| CN106111822B (en) * | 2016-08-19 | 2018-08-17 | 常州恒益电机有限公司 | A kind of wind wheel assembling inserted sheet disk and wind wheel assembling device |
| CN106111822A (en) * | 2016-08-19 | 2016-11-16 | 常州恒益电机有限公司 | A kind of wind wheel assembling inserted sheet dish and wind wheel assembling device |
| CN107717393A (en) * | 2017-11-27 | 2018-02-23 | 苏州三屹晨光自动化科技有限公司 | A kind of axostylus axostyle feeding device |
| CN108466396A (en) * | 2018-05-30 | 2018-08-31 | 安徽凯特泵业有限公司 | The molding die of impeller |
| CN108466396B (en) * | 2018-05-30 | 2023-09-22 | 安徽凯特泵业有限公司 | Forming die of impeller |
| CN108772526A (en) * | 2018-06-01 | 2018-11-09 | 宁波达恩克电子科技有限公司 | Axle sleeve wheel disc automatic riveting press |
| CN108772526B (en) * | 2018-06-01 | 2024-06-11 | 宁波达恩克电子科技有限公司 | Automatic riveting machine for shaft sleeve wheel disc |
| CN109175655A (en) * | 2018-09-01 | 2019-01-11 | 浙江众亿智能科技有限公司 | A kind of erection welding device of ship water sucking mouth |
| CN109175655B (en) * | 2018-09-01 | 2021-07-20 | 浙江众亿智能科技有限公司 | Assembly welding device of water suction port for ship |
| CN109227092A (en) * | 2018-10-16 | 2019-01-18 | 中国航发南方工业有限公司 | The assembly device and assembly method of turbine rotor |
| CN110315336A (en) * | 2019-05-29 | 2019-10-11 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of assembling feeding pressure mechanism on draught fan impeller production line for automatically assembling |
| CN112091558A (en) * | 2020-08-25 | 2020-12-18 | 卢叶敏 | Cross-flow fan blade transfer device and method thereof |
| CN112974613A (en) * | 2021-01-29 | 2021-06-18 | 浙江铭振电子股份有限公司 | Spinning equipment of wind wheel |
| CN114393408A (en) * | 2021-12-20 | 2022-04-26 | 湖南创研智能装备有限公司 | Blade assembly equipment |
| CN115106777A (en) * | 2022-07-29 | 2022-09-27 | 安徽阿斯乐电器科技有限公司 | Inserted sheet assembly quality is used in impeller production |
| CN115106777B (en) * | 2022-07-29 | 2024-02-13 | 安徽阿斯乐电器科技有限公司 | Inserted sheet assembly quality is used in impeller production |
| CN115156841A (en) * | 2022-09-02 | 2022-10-11 | 江苏奇净洁空调设备工程有限公司 | Automatic production and processing device for air conditioner accessories |
| CN115156841B (en) * | 2022-09-02 | 2022-12-02 | 江苏奇净洁空调设备工程有限公司 | Automatic production and processing device for air conditioner accessories |
| CN115338619A (en) * | 2022-10-13 | 2022-11-15 | 成都市鸿侠科技有限责任公司 | Aircraft engine blade equipment frock |
| CN117140075A (en) * | 2023-10-31 | 2023-12-01 | 南通惠尔风机有限公司 | Quick assembly system of fan impeller |
| CN117140075B (en) * | 2023-10-31 | 2023-12-26 | 南通惠尔风机有限公司 | Quick assembly system of fan impeller |
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Effective date of registration: 20211213 Address after: Room 503, building 3, No. 133, development avenue, Tongxiang Economic Development Zone, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: ZHEJIANG MAIZHI NETWORK TECHNOLOGY CO.,LTD. Address before: 315800 Room 203, building B, No. 36, Moganshan Road, Xinqi street, Beilun District, Ningbo City, Zhejiang Province Patentee before: NINGBO DOYENTECH ELECTRONIC TECHNOLOGY CO.,LTD. |
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Effective date of registration: 20221221 Address after: No. 545, Xinxing Community, Puyuan Town, Tongxiang City, Jiaxing City, Zhejiang Province, 314500 Patentee after: Jiaxing Langsheng Machinery Co.,Ltd. Address before: Room 503, building 3, No. 133, development avenue, Tongxiang Economic Development Zone, Tongxiang City, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG MAIZHI NETWORK TECHNOLOGY CO.,LTD. |
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