CN109175655B - Assembly welding device of water suction port for ship - Google Patents
Assembly welding device of water suction port for ship Download PDFInfo
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- CN109175655B CN109175655B CN201811017801.3A CN201811017801A CN109175655B CN 109175655 B CN109175655 B CN 109175655B CN 201811017801 A CN201811017801 A CN 201811017801A CN 109175655 B CN109175655 B CN 109175655B
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- welding
- water suction
- driving motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
- B23K15/002—Devices involving relative movement between electronbeam and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
- B23K15/0026—Auxiliary equipment
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the field of ship equipment processing, in particular to an assembly welding device of a water suction port for a ship, which comprises a rotary positioning device, an assembly device, a welding device and a control device, wherein the rotary positioning device comprises a positioning mechanism and a driving mechanism, the assembly device comprises an arrangement mechanism for arranging splitter plates and a rotating mechanism for rotating the splitter plates on the arrangement mechanism to the inner side of the water suction port, the arrangement mechanism is arranged beside the rotating mechanism, and the control device comprises a controller and a sensor assembly electrically connected with the controller.
Description
Technical Field
The invention relates to the field of ship equipment processing, in particular to an assembling and welding device for a water suction port for a ship.
Background
The bilge water system is an important ship protection system, and not only can effectively remove bilge water generated in a watertight cabin when a ship normally sails, but also can effectively drain water in a water inlet cabin under the condition of limited water inlet under the emergency condition that the ship body is damaged, so that the bilge water system is a system for ensuring the safe sailing of the ship, wherein a water inlet for water inlet is formed in the bottom of the ship, the existing mode of producing the water inlet is manual welding, a plurality of splitter plates are welded on the assembled water inlet, the welding efficiency in the process is lower, and meanwhile, due to the fact that the splitter plates are manually welded, the welding quality is high and low, and the quality of the water inlet is affected.
In order to solve the problems, the invention discloses a method for controlling the assembly precision of a single blade in an electron beam welding structure blisk, which is disclosed in the patent No. CN201210302112.3, wherein when the blades are assembled, a fixture is determined to be horizontally placed by using an alignment device, the circumference of a circular chassis is divided into seven equal parts, blades with the sequence number of 1 in seven groups of blades are respectively assembled at the corresponding positions of the circumference equal parts, wherein the rabbet of each blade is assembled between an arc-withdrawing ring and an arc-striking ring, a process round table is fixedly assembled on a groove of an outer positioning bracket, 7 blades with the sequence number of 2 in each group are continuously assembled, and the like, the blades with the sequence numbers of 3, 4 and 5 are continuously assembled, the assembly condition of the blades is observed, the remaining blades with the sequence number of 6 are inserted between every two blades with larger obvious gaps, so that the final assembly error is controlled within 0.05mm, the assembly is carried out, the subsequent electron beam welding is carried out, and the aim is to reasonably design the blade forging blank structure, guarantee the integration of blade benchmark and face of weld, predict welding deformation and weld the preceding precompensation before the blade welds simultaneously, realize the precision assembly of blade on anchor clamps, control electron beam welded structure blisk before-welding assembly precision effectively, can realize that a plurality of accessories weld on an integral member, can improve welding efficiency, but can't realize on accessory automatic assembly to the integral member, make the material loading efficiency of accessory lower, if the material loading is untimely, can block accessory welded efficiency.
Disclosure of Invention
The invention aims to provide an assembling and welding device of a water suction port for a ship, aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions:
an assembling and welding device of a water suction port for a ship comprises a rotary positioning device for driving the water suction port to rotate, an assembling device for assembling a splitter plate on the water suction port, a welding device for welding the splitter plate on the water suction port and a control device, the assembling device is arranged right above the rotary positioning device through a supporting frame, the welding device is arranged between the assembling device and the rotary positioning device, the rotary positioning device comprises a positioning mechanism for clamping the water suction port and a driving mechanism for driving the positioning mechanism to rotate, the positioning mechanism is fixedly arranged at the bottom of the rotating mechanism, the assembling device comprises an arranging mechanism for arranging the splitter blades and a rotating mechanism for rotating the splitter blades on the arranging mechanism to the inner side of the water suction port, the arrangement mechanism is arranged beside the rotating mechanism, and the control device comprises a controller and a sensor assembly electrically connected with the controller.
Preferably, the positioning mechanism comprises a bearing platform and a plurality of jacking components, the bearing platform is of a circular structure, all jacking components are distributed around the circle center of the bearing platform in an equal angle difference mode, and the jacking direction of the jacking components points to the circle center of the bearing platform.
Preferably, the supporting component comprises a first driving motor, a first lead screw and a sliding block, the first lead screw is fixedly connected with an output shaft of the first driving motor, the central line of the first lead screw passes through the circle center of the supporting platform, the sliding block is in transmission fit with the first lead screw, the supporting platform is provided with a sliding groove for sliding the sliding block, one end, close to the circle center of the supporting platform, of the sliding block is provided with a first V-shaped supporting block, and the sliding block is provided with a buffering limiting component.
Preferably, the buffering limiting assembly comprises a limiting rod, a guide sleeve and a reset spring, the guide sleeve and the reset spring are arranged on the sliding block, the reset spring is sleeved on the limiting rod, the limiting rod is in sliding fit with the guide sleeve, a second V-shaped jacking block is arranged at one end, close to the circle center of the bearing platform, of the limiting rod, and the center line of the limiting rod passes through the circle center of the bearing platform.
Preferably, actuating mechanism is including setting up fluted disc and the second driving motor in the bearing platform bottom, the bottom of fluted disc is provided with ring type slide, the fluted disc passes through ring type slider and ring type slide sliding fit, gear and fluted disc meshing are passed through to second driving motor's output.
Preferably, rotary mechanism is including the centre gripping subassembly that is used for the reposition of redundant personnel piece in the centre gripping arrangement mechanism and the rotating assembly who is used for driving the centre gripping subassembly rotatory, centre gripping subassembly is including rectangular shape rotatory slat and air clamp, the air clamp sets up the one end at rotatory slat, the one end that the air clamp was kept away from to rotatory slat is articulated through the articulated shaft of level setting and the top of support frame.
Preferably, rotating assembly is including drive pole and spacing arc frame, the output of drive pole is articulated with the middle section of rotatory slat, the end of drive pole is articulated with the middle section of support frame, the axis of articulated shaft is through the centre of a circle of spacing arc frame, the middle section fixed mounting of spacing slat has spacing column cap, spacing column cap and spacing arc frame sliding fit.
Preferably, the arrangement mechanism comprises an arrangement component and an electric driving cylinder for driving the arrangement component to move in the direction perpendicular to the axis of the hinge shaft, the arrangement component comprises an arrangement frame for arranging the shunting pieces and a supporting plate, the arrangement frame is long-strip-shaped, the length direction of the arrangement frame is parallel to the axis of the hinge shaft, the plane of the supporting plate is perpendicular to the axis of the hinge shaft, the supporting plate is in sliding fit with the arrangement frame through two guide rods, and each guide rod is sleeved with a buffer spring.
Preferably, the welding device comprises a welding chuck, a third driving motor and a second screw rod, wherein the welding chuck is obliquely arranged, the second screw rod is fixedly installed at the output end of the third driving motor, the welding chuck is in transmission fit with the second screw rod through a sliding sleeve, and the output shaft of the third driving motor is obliquely arranged.
Preferably, the sensor assembly comprises a proximity sensor arranged at the middle section of the support frame and a plurality of sensing blocks arranged on the bearing platform, and the proximity sensor is electrically connected with the controller.
Has the advantages that: the invention relates to an assembly welding device of a water suction port for a ship, which is characterized in that the water suction port is placed on a bearing platform, a controller controls all first driving motors to rotate so that all first V-shaped supporting blocks support the water suction port, then drives an electric cylinder to drive an arrangement frame to move towards an air clamp, the controller controls the air clamp to clamp splitter plates arranged at the edge of the arrangement frame, then the controller controls a driving electric pole to drive a rotating strip plate to drive the air clamp clamped with the splitter plates to rotate downwards so that one side of the splitter plates is abutted to the inner side of the water suction port, then a third driving motor drives a welding chuck to move upwards in an inclined mode to weld the splitter plates on the water suction port, then the controller controls a second driving motor to drive a fluted disc to drive the bearing platform to rotate through a gear, when an induction block is detected by a proximity sensor, an electric signal is transmitted to the controller, the controller controls the second driving motor to stop, then the controller control drive pole drive gas presss from both sides and resets, repeats above step to with a plurality of splitter plate welding on the water sucking mouth, improve process welding efficiency and welding quality and influence the quality of water sucking mouth, can realize that accessory automatic assembly blocks the accessory welded condition in untimely on the whole piece and automatic weld, avoid the material loading.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a third schematic perspective view of the present invention;
FIG. 4 is a schematic perspective view of an alignment device according to the present invention;
FIG. 5 is a schematic perspective view of a positioning and rotating device according to the present invention;
FIG. 6 is an enlarged view of FIG. 5 at A;
FIG. 7 is a schematic perspective view of a rotary mechanism and a welding apparatus according to the present invention;
FIG. 8 is a schematic perspective view of a water intake according to the present invention;
description of reference numerals: the device comprises a rotary positioning device 1, an assembling device 2, a welding device 3, a welding chuck 31, a third driving motor 32, a second lead screw 33 positioning mechanism 4, a supporting platform 41, a jacking assembly 42, a first driving motor 421, a first lead screw 422, a sliding block 423, a first V-shaped jacking block 424, a buffering limiting assembly 43, a limiting rod 431, a guide sleeve 432, a reset spring 433, a second V-shaped jacking block 434, a driving mechanism 5, a fluted disc 51, a second driving motor 52, a gear 53, a rotating mechanism 6, a rotating strip plate 61, an air clamp 62, a hinge shaft 63, a driving electric pole 64, a support frame 65, a limiting arc frame 66, a limiting column head 67, an arranging mechanism 7, an arranging frame 71, a driving electric cylinder 72, a jacking plate 73, a guide rod 74, a buffering spring 75, a proximity sensor 8, a water suction port 9 and a splitter plate 10.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
referring to fig. 1 to 8, the assembling and welding device for a water suction port of a ship comprises a rotary positioning device 1 for driving the water suction port 9 to rotate, an assembling device 2 for assembling a splitter plate 10 on the water suction port 9, a welding device 3 for welding the splitter plate 10 on the water suction port 9 and a control device, wherein the assembling device 2 is arranged right above the rotary positioning device 1 through a support frame 65, the welding device 3 is arranged between the assembling device 2 and the rotary positioning device 1, the rotary positioning device 1 comprises a positioning mechanism 4 for clamping the water suction port 9 and a driving mechanism 5 for driving the positioning mechanism 4 to rotate, the positioning mechanism 4 is fixedly arranged at the bottom of a rotating mechanism 6, the assembling device 2 comprises an arrangement mechanism 7 for arranging the splitter plate 10 and a rotating mechanism 6 for rotating the splitter plate 10 on the arrangement mechanism 7 to the inner side of the water suction port 9, arranging mechanism 7 sets up the side at rotary mechanism 6, controlling means is including controller and with controller electric connection's sensor subassembly, put water sucking mouth 9 on positioning mechanism 4, then 4 centre gripping water sucking mouths 9 of controller control positioning mechanism, then arranging mechanism 7 moves to rotary mechanism 6, 6 centre gripping reposition of redundant personnel of controller rotary mechanism is rotatory, make one side of reposition of redundant personnel piece 10 contradict the inboard of water sucking mouth 9, then third driving motor 32 drive welding set 3 with reposition of redundant personnel piece 10 welding to water sucking mouth 9, then controller control actuating mechanism 5 drives bearing platform 41 rotation, detect an induction block when the sensor subassembly, an electric signal of conveying gives the controller, controller control actuating mechanism 5 stops, then controller control drive pole 64 drive air clamp 62 resets.
The positioning mechanism 4 comprises a supporting platform 41 used for supporting the water suction port 9 and a plurality of jacking components 42, the supporting platform 41 is of a circular structure, all the jacking components 42 are distributed around the circle center of the supporting platform 41 in an equal angle difference mode, the jacking directions of the jacking components 42 all point to the circle center of the supporting platform 41, the water suction port 9 is placed on the supporting platform 41, and then the controller controls all the jacking components 42 to jack the water suction port 9.
The supporting component 42 comprises a first driving motor 421, a first screw rod 422 and a sliding block 423, the first screw rod 422 is fixedly connected with an output shaft of the first driving motor 421, a center line of the first screw rod 422 passes through the circle center of the supporting platform 41, the sliding block 423 is in transmission fit with the first screw rod 422, the supporting platform 41 is provided with a sliding groove for the sliding block 423, one end, close to the circle center of the supporting platform 41, of the sliding block 423 is provided with a first V-shaped supporting block 424, the sliding block 423 is provided with a buffering limiting component 43, the water suction port 9 is placed on the supporting platform 41, and then the controller controls all the first driving motors 421 to rotate, so that all the first V-shaped supporting blocks 424 support the water suction port 9.
Rotating assembly is including drive pole 64 and spacing arc frame 66, the output of drive pole 64 is articulated with rotatory slat 61's middle section, the end of drive pole 64 is articulated with the middle section of support frame 65, the axis of articulated shaft 63 is through the centre of a circle of spacing arc frame 66, the middle section fixed mounting of spacing slat has spacing column cap 67, spacing column cap 67 and spacing arc frame 66 sliding fit, the rotatory slat 61 of drive pole 64 drive centre gripping has the gas clamp 62 of reposition of redundant personnel 10 to rotate downwards on spacing arc frame 66 for one side of reposition of redundant personnel 10 is contradicted and is absorbed the inboard of water mouth 9.
Sensor assembly all sets up the response piece on bearing platform 41 including setting up proximity sensor 8 and a plurality of in support frame 65 middle section, proximity sensor 8 and controller electric connection, controller control second driving motor 52 pass through gear 53 drive fluted disc 51 and drive bearing platform 41 rotation, detect a response piece when proximity sensor 8, and the controller is given to signal of telecommunication of transmission, and controller control second driving motor 52 stops, and the model of proximity sensor 8 and controller is prior art, and no longer details here.
The working principle is as follows: placing the water suction port 9 on the supporting platform 41, then the controller controls all the first driving motors 421 to rotate, so that all the first V-shaped supporting blocks 424 support the water suction port 9, then the driving electric cylinder 72 drives the arrangement frame 71 to move towards the air clamp 62, the controller controls the air clamp 62 to clamp the splitter plates 10 arranged at the edge of the arrangement frame 71, then the controller controls the driving electric pole 64 to drive the rotating strip plate 61 to drive the air clamp 62 clamping the splitter plates 10 to rotate downwards, so that one side of the splitter plates 10 are abutted to the inner side of the water suction port 9, then the third driving motor 32 drives the welding clamp 31 to move obliquely upwards to weld the splitter plates 10 on the water suction port 9, then the controller controls the second driving motor 52 to drive the fluted disc 51 to drive the supporting platform 41 to rotate through the gear 53, when the proximity sensor 8 detects a sensing block, an electric signal is transmitted to the controller, and the controller controls the second driving motor 52 to stop, the controller then controls the drive pole 64 to drive the air clamp 62 to reset, and the above steps are repeated.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (8)
1. The utility model provides an assembly welding set of water sucking mouth for boats and ships which characterized in that: the water suction device comprises a rotary positioning device (1) for driving a water suction opening (9) to rotate, an assembling device (2) for assembling a splitter plate (10) on the water suction opening (9), a welding device (3) for welding the splitter plate (10) on the water suction opening (9) and a control device, wherein the assembling device (2) is arranged right above the rotary positioning device (1) through a support frame (65), the welding device (3) is arranged between the assembling device (2) and the rotary positioning device (1), the rotary positioning device (1) comprises a positioning mechanism (4) for clamping the water suction opening (9) and a driving mechanism (5) for driving the positioning mechanism (4) to rotate, the positioning mechanism (4) is fixedly arranged at the bottom of a rotating mechanism (6), and the assembling device (2) comprises an arranging mechanism (7) for arranging the splitter plates (10) and a water suction opening (10) for rotating the splitter plate (7) to the water suction opening (9), (2) 9) The inner side rotating mechanism (6), the arrangement mechanism (7) is arranged beside the rotating mechanism (6), and the control device comprises a controller and a sensor assembly electrically connected with the controller;
the rotating mechanism (6) comprises a clamping assembly for clamping the splitter plates (10) on the arrangement mechanism (7) and a rotating assembly for driving the clamping assembly to rotate, the clamping assembly comprises a long-strip-shaped rotating slat (61) and an air clamp (62), the air clamp (62) is arranged at one end of the rotating slat (61), and one end, far away from the air clamp (62), of the rotating slat (61) is hinged with the top of the support frame (65) through a horizontally arranged hinge shaft (63);
the rotating assembly is including drive pole (64) and spacing arc frame (66), the output of drive pole (64) is articulated with the middle section of rotatory slat (61), the end of drive pole (64) is articulated with the middle section of support frame (65), the axis of articulated shaft (63) is through the centre of a circle of spacing arc frame (66), the middle section fixed mounting of spacing slat has spacing column cap (67), spacing column cap (67) and spacing arc frame (66) sliding fit.
2. The fitting and welding device for a water intake port for a ship of claim 1, wherein: positioning mechanism (4) are including bearing platform (41) and a plurality of top that are used for bearing water sucking mouth (9) and hold subassembly (42), bearing platform (41) are circular structure, and all tops are held subassembly (42) and are all distributed around the equal angular difference of the centre of a circle of bearing platform (41), the top that holds subassembly (42) is held the centre of a circle that the direction all points to bearing platform (41).
3. The fitting and welding device for a water intake port for a ship according to claim 2, wherein: the supporting component (42) comprises a first driving motor (421), a first screw rod (422) and a sliding block (423), the first screw rod (422) is fixedly connected with an output shaft of the first driving motor (421), the center line of the first screw rod (422) passes through the circle center of the supporting platform (41), the sliding block (423) is in transmission fit with the first screw rod (422), the supporting platform (41) is provided with a sliding chute for the sliding block (423), one end, close to the circle center of the supporting platform (41), of the sliding block (423) is provided with a V-shaped supporting block (424), and the sliding block (423) is provided with a buffering limiting component (43).
4. The fitting and welding device for a water intake port for a ship according to claim 3, wherein: buffering spacing subassembly (43) are including gag lever post (431), uide bushing (432) and reset spring (433) of setting on slider (423), reset spring (433) cover is established on gag lever post (431), gag lever post (431) and uide bushing (432) sliding fit, the one end that gag lever post (431) are close to the centre of a circle of bearing platform (41) is provided with second V type top and holds piece (434), the centre of a circle of bearing platform (41) is passed through to the central line of gag lever post (431).
5. The assembling and welding device for a water suction port of a ship according to claim 4, wherein: actuating mechanism (5) is including setting up fluted disc (51) and second driving motor (52) in bearing platform (41) bottom, the bottom of fluted disc (51) is provided with ring type slide, fluted disc (51) are through ring type slider (423) and ring type slide sliding fit, the output of second driving motor (52) passes through gear (53) and fluted disc (51) meshing.
6. The fitting and welding device for a water intake port for a ship according to claim 5, wherein: arrange mechanism (7) including arranging the subassembly and being used for the drive to arrange drive electric cylinder (72) that the subassembly removed in the direction of perpendicular articulated shaft (63) axis, arrange the subassembly including arranging frame (71) and top board (73) that are used for arranging reposition of redundant personnel piece (10), arrange frame (71) and its length direction and articulated shaft (63) axis parallel for rectangular form, the place plane and articulated shaft (63) axis of top board (73) are perpendicular, and top board (73) are through two guide bars (74) and arrange frame (71) sliding fit, and every guide bar (74) cover is equipped with a buffer spring (75).
7. The fitting and welding device for a water intake port for a ship according to claim 6, wherein: welding set (3) including welding chuck (31), third driving motor (32) and second lead screw (33) of fixed mounting on the output of third driving motor (32) that the slope set up, welding chuck (31) are through sliding sleeve and second lead screw (33) transmission fit, the output shaft slope of third driving motor (32) sets up.
8. The fitting and welding device for a water intake port for a ship of claim 7, wherein: the sensor assembly comprises a proximity sensor (8) arranged at the middle section of the support frame (65) and a plurality of sensing blocks which are arranged on the bearing platform (41), and the proximity sensor (8) is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811017801.3A CN109175655B (en) | 2018-09-01 | 2018-09-01 | Assembly welding device of water suction port for ship |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811017801.3A CN109175655B (en) | 2018-09-01 | 2018-09-01 | Assembly welding device of water suction port for ship |
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| CN109175655A CN109175655A (en) | 2019-01-11 |
| CN109175655B true CN109175655B (en) | 2021-07-20 |
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| CN201811017801.3A Active CN109175655B (en) | 2018-09-01 | 2018-09-01 | Assembly welding device of water suction port for ship |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109773446B (en) * | 2019-02-02 | 2021-02-23 | 苏州华征智能科技有限公司 | Automatic production equipment with intelligent assembling function |
| CN113770573B (en) * | 2021-08-11 | 2023-04-25 | 中建三局安装工程有限公司 | Production line of rigid waterproof sleeve and use method |
| CN117428364B (en) * | 2023-12-21 | 2024-02-23 | 山西省交通新技术发展有限公司 | Automatic welding device for highway anti-blocking block |
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Effective date of registration: 20221220 Address after: 272000 No. 52, Jinyu Road, Jining High tech Zone, Jining City, Shandong Province Patentee after: Shandong High-tech Chuangda Technology Entrepreneurship Service Co.,Ltd. Address before: E02, 6th floor, building 1, maoyue commercial center, No.19 Lane 207, west section of Huancheng North Road, Jiangbei District, Ningbo City, Zhejiang Province, 315000 Patentee before: ZHEJIANG ZHONGYI INTELLIGENT TECHNOLOGY Co.,Ltd. |
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