CN203495957U - Robot lead sealing device - Google Patents
Robot lead sealing device Download PDFInfo
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- CN203495957U CN203495957U CN201320515363.XU CN201320515363U CN203495957U CN 203495957 U CN203495957 U CN 203495957U CN 201320515363 U CN201320515363 U CN 201320515363U CN 203495957 U CN203495957 U CN 203495957U
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- 238000007789 sealing Methods 0.000 title claims abstract description 90
- 230000000007 visual effect Effects 0.000 claims abstract description 17
- 238000004891 communication Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 18
- 238000013461 design Methods 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 239000003566 sealing material Substances 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 14
- 238000012360 testing method Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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Abstract
The utility model discloses a robot lead sealing device, which comprises a robot device, a robot controller, a main control panel, a lead sealing material vibrating device, a lead sealing temporary storage mechanism, a production line body, an electric energy meter and a tray, wherein a visual recognition system and a vacuum sucking device are arranged in the robot device, the robot device is used as an independent system to be arranged near the production line body, a cable interface is formed behind a robot tail, and the communication with the outside is realized. The robot controller and the main control panel are arranged on a robot bottom panel, are in left and right arrangement and are separated by a separating plate. The lead sealing material vibrating device and the lead sealing temporary storage mechanism are two independent devices and are respectively arranged near the production line body and the robot device, and the production line body is provided with a jacking device and a stop device. The electric energy meter and the tray are arranged on the production line body. The robot lead sealing device has the advantages that the original lead sealing process can be reduced, the lead sealing accuracy is improved, the automation degree is improved, the labor is saved, the lead sealing cost is reduced, and the robot lead sealing device is suitable for being used on the automation production line of electric energy meters.
Description
Technical field
The present invention relates to list, three-phase electric energy meter automatic calibration system, be mainly used in measurement centre of Utilities Electric Co., electric energy meter manufacturing enterprise etc., to realize the full-automation calibrating of electric energy meter.
Background technology
Automatic calibration of electric energy meter streamline is a kind of novel instrument and meter for automation detection system, be mainly used in measurement centre of Utilities Electric Co., electric energy meter manufacturing enterprise, realize the automatic calibration of electric energy meter streamline pattern, the electric energy meter calibration task that system can be assigned according to marketing system, by production scheduling platform, coordinate, by warehousing system, by case table to be checked outbound, the hopper pipeline of verification system is delivered to corresponding electric energy meter feeding module successively.Feeding manipulator is got table and is put into electric energy meter calibration pipeline, automatically complete withstand voltage test, power consumption test, outward appearance and sign inspection, degree of accuracy calibrating and multifunction test etc., according to calibrating, test result, electric energy meter pipeline automatically completes sorting, carries, the defective electric energy meter of each cargo handling operation is delivered to abnormal lower material boxing mouth, completes defective electric energy meter vanning; Qualified electric energy meter completes automatic lead sealing, automatic attaching lattice card, and by product rule, automatically completes vanning according to relevant information, is completed the warehouse-in work of qualified case table, defective case table after vanning by warehousing system.Notify production scheduling platform that calibrating information, lead sealing information, vanning information are uploaded to marketing system simultaneously.
In electric energy meter testing process, need to carry out lead sealing to the sealing of electric energy meter, security sealing for electric energy meter is a kind ofly to prevent that unauthorized people from opening electric energy meter device, to prevent changing without authorization electric energy meter structure or parameters carries out stealing.Invent, apply a kind of security sealing for electric energy meter device early stage, its lead sealing process comprise lead sealing base gripping, location, placement, play screw, a series of actions such as placement are covered in lead sealing, these technical movements are loaded down with trivial details, complicated, efficiency is low.In order to raise the efficiency, later stage has been invented again another kind of sealing device, use Full-automatic screwdriver to make screw and lead sealing lid be placed on watchcase simultaneously, shortened technical process, improved to a certain extent production efficiency, but this Technology Need hold down gag carries out to electric energy meter the lead sealing action that accurate location just can complete electric energy meter, the present invention adopts a kind of robot sealing device, utilize novel visual identifying system, adopt robot device automatically to carry out lead sealing, be applicable to using on electric energy meter automation production flow line, greatly reduced the step of lead sealing process, simplified working procedure, making automation seal up efficiency further improves, lead sealing is more accurate, greatly saved labour, dwindled lead sealing cost.
Summary of the invention
The object of this invention is to provide a kind of original lead sealing process steps of reducing, simplify workflow, further improve the lead sealing degree of accuracy, improve automaticity, save labour, dwindle lead sealing cost, be applicable to using the sealing device on electric energy meter automation production flow line.
For achieving the above object, the present invention adopts following technical scheme: a kind of robot sealing device comprises robot device, robot controller, master control plate, lead sealing shake materials device, lead sealing temporary storage mechanism, streamline line body, electric energy meter and pallet.In robot device, be provided with the visual recognition line vacuum sucking device of unifying, robot device as one independently system be arranged near streamline line body, after robot tail, be provided with cable interface, realize and extraneous communicating by letter.Robot controller and master control plate are arranged on robot bottom panel, and place left and right, dividing plate isolation.Shake materials device and lead sealing temporary storage mechanism of lead sealing is arranged at respectively near streamline line body and robot device for two devices independently, and streamline line body is provided with jacking apparatus, gear stops device.Electric energy meter and pallet are positioned on streamline line body.
Described robot device comprises robot, robot controller, visual identifying system, vacuum grabbing device, cable interface.The visual recognition line vacuum grabbing device of unifying is arranged at machine body end, and the visual recognition line vacuum grabbing device of unifying is that parallel left and right arranges and be provided with control Connecting line joint.Visual identifying system comprises camera and light source, and light source is arranged on camera gun, and described camera is industrial camera.
Described robot device also has vacuum grabbing device, and vacuum grabbing device is robot grabbing device, and vacuum grabbing device comprises vacuum cup, sucker stand, and vacuum cup is bell mouth shape, and osculum place is connected with sucker stand.
Described robot device also comprises robot controller, and the motion state of control is arranged in the cupboard of robot fuselage below.
Described master control plate comprises CPU, communication module, power module, I/O terminal, completes the communication of whole system and controls function.
Described lead sealing temporary storage mechanism comprises support and top board, all adopts aluminium alloy extrusions, is provided with the mould of carrying lead sealing part on top board, and the shape of mould and size are according to lead sealing part shape and size design, and support is four jiaos of supports, and support and top board are with bolts.
Described jacking apparatus is comprised of jacking cylinder, raising plate, and jacking cylinder is positioned at raising plate below, streamline line body, and raising plate is across in streamline line body.
On described streamline line body, be also provided with gear and stop device, be arranged at streamline supplied materials direction, when electric energy meter process robot sealing device, gear stops the electric energy meter stop motion that device makes motion, jacking cylinder in jacking apparatus moves upward under the effect of control system, Biao Tuo and electric energy meter are upwards held up from streamline line body, thereby depart from streamline line body, carry out next step flow operations.The lead sealing materials device that shakes provides material for robot device, and lead sealing material CSC material system guide groove is sent to feed opening.Sensor in described robot vision recognition system has been experienced material and has been put in place, starting camera takes pictures to it, complete lead sealing position positioning action, robotic vacuum sucker, under the effect of robot control system, is drawn lead sealing material and is placed on lead sealing buffer storage.After electric energy meter puts in place, robot vision recognition system starts again to start camera function, and electric energy meter is positioned.Finish location, and robotic vacuum sucker starts to draw lead sealing material from security sealing for electric energy meter buffer structure, is positioned over electric energy meter sealing, completes lead sealing process.The lead sealing action that robot of the present invention sealing device can complete electric energy meter automatically, realizes unmanned operation, and agile, efficiency is high, after lead sealing, can effectively avoid parameters of electric energy meter to be modified.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is right view of the present invention;
Fig. 3 is top view of the present invention;
In figure: 1-robot, 2-switch board, 3-lead sealing lid temporary disk, 4-is perpendicular to be supported, 5-top board, the 6-lead sealing materials device that shakes, 7-jacking cylinder, 8-linear support, 9-guide bearing, 10-floating junction, 11-raising plate, 12-alignment pin, 13-pallet, 14-electric energy meter, 15-light source, 16-camera, 17-vacuum cup, 18-mounting bracket, 19-linear support, 20-cable interface, 21-streamline line body, 22-guide groove, the 23-charging tray that shakes, 24-robot stage body, 25-vacuum cup, 26-sucker stand
In figure: I-robot device, II-jacking apparatus, III-visual identifying system
The specific embodiment
By the sealing device of a kind of robot shown in Fig. 1-Fig. 3, comprise robot device I, robot controller (not marking in figure), master control plate (not marking in figure), lead sealing temporary storage mechanism 3, lead sealing shake materials device 6, streamline line body 21, electric energy meter 14 and pallet 13.In described robot device I, be provided with visual identifying system III and vacuum grabbing device 17, described vision vision system III comprises camera 16 and light source 15, after robot 1 tail, be also provided with cable interface 20, be connected with robot controller, realize the control function to robot 1.Robot device I as one independently system be arranged near streamline line body 21, robot controller and master control plate are arranged in robot 1 bottom panel, place left and right, dividing plate isolation.Shake materials device 6 and lead sealing temporary storage mechanism 3 of lead sealing is arranged at respectively near streamline line body 21 and robot device I for two devices independently, streamline line body 21 is provided with jacking apparatus II, gear stops device (not marking in figure), and electric energy meter 14 and pallet 13 are positioned on streamline line body 21.
Described robot device III comprises robot 1, robot control cabinet 2, visual identifying system III, vacuum grabbing device 17.Described visual identifying system III and vacuum grabbing device 17 are arranged at robot 1 end (as shown in Figure 2), visual identifying system III is that parallel left and right arranges and be provided with control Connecting line joint with vacuum grabbing device 17, after robot 1 tail, be also provided with cable interface 20, be connected with robot controller, realize the control function to robot 1.
Described visual identifying system III comprises camera 16 and light source 15.Vacuum grabbing device 17 comprises vacuum cup 25 and sucker stand 26, and vacuum cup 25 is bell mouth shape, and osculum place is connected with sucker stand 26.
Described robot controller 2 is arranged at robot stage body 24 belows, the moving back and forth of control 1, and described camera 16 is industrial camera.
Described master control plate comprises CPU, communication module, power module, I/O terminal, completes the communication function of whole system.
Described vacuum grabbing device 17 comprises vacuum cup 25, sucker stand 26, and vacuum cup 25 is bell mouth shape, and osculum place is connected with sucker stand 26, and vacuum grabbing device 17 is bolted on mounting bracket 18.Vacuum grabbing device 17 is prior art, therefore do not describe in detail.
Described jacking apparatus II comprises jacking cylinder 7, guide bearing 9, floating junction 10, raising plate 11, alignment pin 12.Described jacking cylinder 7 is can stretch to promote the device that raising plate 11 moves back and forth, and cylinder adopts PLC control system to control, and uses installing plate 18 to be fixed in robot 1.Jacking cylinder 7 is positioned at raising plate 11 belows, streamline line body 21, and raising plate 11 is across in streamline line body 21.
Described lead sealing temporary storage mechanism 3 comprises support 4 and top board 5, all adopt high-precision workpiece, be provided with the mould of carrying lead sealing part on top board 5, the shape of mould and size are according to lead sealing part shape and size design, support 4 is four jiaos of supports, and support 4 and top board 5 are with bolts.
The described robot lead sealing materials device 6 that shakes, comprises lead sealing base vibrating disk 23 and guide groove 22, and guide groove 22 is communicated with the inner chamber of vibrating disk 23, and the end of guide groove 22 is provided with feed opening.Lead sealing material from vibrating disk 23 along guide groove 22 to feed opening, lead sealing is shaken materials device 6 for prior art and is common apparatus, therefore do not describe in detail.
Described streamline line body 21 comprises two parallel, spaced, to be left and right extension carrier chains, between two carrier chains, be provided with delivery board, delivery board also extends for left and right, is also provided with XK gear and stops device on the streamline line body 21 of carrier chain downside, can arrange according to actual needs a plurality of.Above-mentioned table holder 14 is positioned on delivery board, and delivery board moves from right to left under being driven by power set, and the electric energy meter 14 of placing in table holder 13 and table holder 13 also moves thereupon from right to left, makes the electric energy meter 14 can be in different station.Line body 21 also comprises the first linear support 8 and the second linear support 19, as the structure of streamline line body 21, exists, and streamline line body 21 and XK gear stop device to be prior art and to be common apparatus, therefore do not describe in detail.
In gland process, lead sealing material is caught in the lead sealing part mould on capping temporary disk 3 from the charging tray 6 that shakes by vacuum grabbing device 17, in real work, lead sealing material is transported in the lead sealing part mould in top board 3 accurately by the vacuum cup 25 of vacuum grabbing device 17, and robot 1 repeats to pick and place action until the lead sealing mould in capping temporary disk 3 is piled.The material shaking in charging tray 6 flows to feed opening along guide groove 22, and guide groove 22 is communicated with the inner chamber of lead sealing base vibrating disk 23, and the end of guide groove 22 is provided with feed opening, its main purpose be in batches lead sealing material from the feed bin that shakes by the individual device that outputs to streamline.Lead sealing base vibrating disk is a kind of feeder equipment of automatic orientation sequence, and its work object is, by vibration, unordered lead sealing material automatic order is aligned neatly, is transported to exactly feed opening.Lead sealing base vibrating disk is comprised of hopper, chassis, controller, straight line feeder.Lead sealing substrate material vibrating disk 23 is used as power by a vibrating motor, produces the power of directional frequencies during vibrating motor work.Vibrating disk solenoid can be subject to electromagnetic attraction in inclined-plane at work time, produces small amplitude up and down, adjusts operating frequency and the gap of vibrating disk and just can realize smooth work.Vibration Storage bin has utilized electromagnet to produce alternating magnetic field, and oscillating component is that an iron plate is suspended in electromagnet the place ahead, can make electromagnet changes of magnetic field, thereby make iron plate vibration sounding in the time of signal process electromagnet.Below hopper, there is individual impulse mgnet, can make hopper vertical vibration, due to the inclination of spring leaf, make hopper rock vibration around its vertical axis.Lead sealing material, owing to being subject to this vibration, rises along helical orbit in hopper, along with involute chassis until deliver to discharging opening.As the foundation of production automation process and pipelining, vibrating disk 23 can partially or completely replace manually, realize fast, accurately, automatic charging and assembling stably, be to realize the requisite equipment of Automation of Manufacturing Process.Guide groove 22 is tracks of connection lead seal vibrating disk 23 and discharging opening, the lead sealing material that is shaken is out flow to feed opening along guide groove 22, the lead sealing material of feed opening is identified by the visual identifying system III of robot device I, carrying out scene takes pictures, locates, the lead sealing material that the vacuum grabbing device 17 of robot device I captures feed opening under the effect of robot control system is to the lead sealing part mould on capping temporary disk 3, capture in proper order, until encapsulation shape mould is filled material.Certainly herein also can be by manually picking and placeing lead sealing material to capping temporary disk 3 at the lead sealing materials device 6 that shakes, but the requirement that more meets automation by robot device is increased work efficiency.
After lead sealing material is piled, the visual identifying system III of robot device I identifies the electric energy meter putting in place, when electric energy meter 14 and pallet 13 are identified while putting in place, gear stops device makes pallet 13 stop flowing into next station, jacking apparatus II starts working, jacking cylinder 7 moves upward, pallet 13 departs from streamline, the visual identifying system of robot device I is taken pictures to the lead sealing material on capping temporary disk 3 again, identification, location, vacuum cup 25 in vacuum grabbing device 17 exactly by material from capping temporary disk 3 pick-and-place to electric energy meter 14 lead sealing mouths, complete whole lead sealing process, finally, jacking cylinder 7 exits, electric energy meter 14 and pallet 14 flow away with streamline line body 21.Whole control procedure has been controlled by master control plate, certainly, and also can be by manually placing material on capping temporary disk 3 to security sealing for electric energy meter mouth, but by the lead sealing upper cover lead sealing materials device that shakes, more meet the requirement of automation, increase work efficiency.
These are only specific embodiment of the utility model, but technical characterictic of the present utility model is not limited to this, any those skilled in the art is in the utility model field, and the variation of making and modification are all encompassed in the scope of the claims of the present utility model.
Claims (10)
1.Yi Zhong robot sealing device, is characterized in that: a kind of robot sealing device comprises robot device, robot controller, master control plate, lead sealing shake materials device, lead sealing temporary storage mechanism, streamline line body, electric energy meter and pallet; Robot device as one independently system be arranged near streamline line body, after robot tail, be provided with cable interface, realize and extraneous communicating by letter; Robot controller and master control plate are arranged on robot bottom panel, and place left and right, dividing plate isolation; Shake materials device and lead sealing temporary storage mechanism of lead sealing is arranged at respectively near streamline line body and robot device for two devices independently, and streamline line body is provided with jacking apparatus, gear stops device.Electric energy meter and pallet are positioned on streamline line body.
2. a kind of robot as claimed in claim 1 sealing device, is characterized in that: described robot device also comprises the visual recognition line vacuum grabbing device of unifying, and the two parallel left and right is arranged at robot end.
3. a kind of robot as claimed in claim 2 sealing device, is characterized in that: described visual identifying system comprises camera, light source, and light source is arranged on camera gun, and described camera is industrial camera.
4. a kind of robot as claimed in claim 2 sealing device, is characterized in that: described vacuum grabbing device comprises vacuum cup and sucker stand, and vacuum cup is bell mouth shape, and osculum place is connected with sucker stand.
5. a kind of robot as claimed in claim 1 sealing device, is characterized in that: described robot device also comprises robot controller, and the motion state of control is arranged in the cupboard of robot fuselage below.
6. a kind of robot as claimed in claim 1 sealing device, is characterized in that: described master control plate is controlled the motion state of whole sealing device system, is arranged in the cupboard of robot fuselage below.
7. a kind of robot as claimed in claim 6 sealing device, is characterized in that: described master control plate comprises CPU, communication module, power module, I/O terminal, completes the communication of whole system and controls function.
8. a kind of robot as claimed in claim 1 sealing device, it is characterized in that: described lead sealing temporary storage mechanism comprises support and top board, all adopt aluminium alloy extrusions, on top board, be provided with the mould of carrying lead sealing part, the shape of mould and size are according to lead sealing part shape and size design, support is four jiaos of supports, and support and top board are with bolts.
9. robot as claimed in claim 1 sealing device, it is characterized in that: described streamline line body is provided with jacking apparatus, jacking apparatus is comprised of jacking cylinder, raising plate, and jacking cylinder is positioned at raising plate below, streamline line body, and raising plate is across in streamline line body.
10. robot as claimed in claim 1 sealing device, is characterized in that: described streamline line body is also provided with gear and stops device, is placed in by the station of streamline supplied materials direction, also can arrange according to actual needs a plurality of.
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CN201320515363.XU CN203495957U (en) | 2013-08-23 | 2013-08-23 | Robot lead sealing device |
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CN201320515363.XU CN203495957U (en) | 2013-08-23 | 2013-08-23 | Robot lead sealing device |
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CN201320515363.XU Expired - Lifetime CN203495957U (en) | 2013-08-23 | 2013-08-23 | Robot lead sealing device |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924296A (en) * | 2015-06-26 | 2015-09-23 | 国家电网公司 | Electric energy meter gripping device |
CN105070192A (en) * | 2015-08-18 | 2015-11-18 | 宁波三星智能电气有限公司 | Electric energy meter lead sealing device |
CN105499961A (en) * | 2016-01-27 | 2016-04-20 | 深圳市宝尔威精密机械有限公司 | Automatic memory bar assembling machine for computer mainboard assembling |
CN107116393A (en) * | 2016-02-24 | 2017-09-01 | 上海希孚工业自动化设备有限公司 | A kind of truss-like automatic loading and unloading manipulator |
CN107877140A (en) * | 2017-12-25 | 2018-04-06 | 江苏丽阳电子仪表有限公司 | For the automatically upper lead sealing equipment of intelligent electric meter and using its method of work |
CN107953319A (en) * | 2017-12-21 | 2018-04-24 | 中国科学院沈阳自动化研究所 | Unit is accurately positioned towards industrial automation assembling |
CN108247327A (en) * | 2018-01-08 | 2018-07-06 | 广东金弘达自动化科技股份有限公司 | The provision for disengagement of host protecgulum and host protecgulum method for dismounting |
CN109128782A (en) * | 2018-11-14 | 2019-01-04 | 四川铭利达科技有限公司 | A kind of clear security protection components Automated assembly device of superelevation |
CN109550700A (en) * | 2018-12-12 | 2019-04-02 | 佛山市新鹏机器人技术有限公司 | A kind of comprehensive survey production line for PCBA board |
CN114801219A (en) * | 2022-03-10 | 2022-07-29 | 中电装备山东电子有限公司 | Lead seal installation device for electric energy meter |
-
2013
- 2013-08-23 CN CN201320515363.XU patent/CN203495957U/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924296A (en) * | 2015-06-26 | 2015-09-23 | 国家电网公司 | Electric energy meter gripping device |
CN105070192A (en) * | 2015-08-18 | 2015-11-18 | 宁波三星智能电气有限公司 | Electric energy meter lead sealing device |
CN105499961A (en) * | 2016-01-27 | 2016-04-20 | 深圳市宝尔威精密机械有限公司 | Automatic memory bar assembling machine for computer mainboard assembling |
CN107116393A (en) * | 2016-02-24 | 2017-09-01 | 上海希孚工业自动化设备有限公司 | A kind of truss-like automatic loading and unloading manipulator |
CN107953319A (en) * | 2017-12-21 | 2018-04-24 | 中国科学院沈阳自动化研究所 | Unit is accurately positioned towards industrial automation assembling |
CN107877140A (en) * | 2017-12-25 | 2018-04-06 | 江苏丽阳电子仪表有限公司 | For the automatically upper lead sealing equipment of intelligent electric meter and using its method of work |
CN108247327A (en) * | 2018-01-08 | 2018-07-06 | 广东金弘达自动化科技股份有限公司 | The provision for disengagement of host protecgulum and host protecgulum method for dismounting |
CN109128782A (en) * | 2018-11-14 | 2019-01-04 | 四川铭利达科技有限公司 | A kind of clear security protection components Automated assembly device of superelevation |
CN109550700A (en) * | 2018-12-12 | 2019-04-02 | 佛山市新鹏机器人技术有限公司 | A kind of comprehensive survey production line for PCBA board |
CN114801219A (en) * | 2022-03-10 | 2022-07-29 | 中电装备山东电子有限公司 | Lead seal installation device for electric energy meter |
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