Background technology
For the device of optics and/or electronics, as integrated circuit or laser diode all need to utilize heat conducting material to be conducted heat.Need to adopt metallic matrix for this reason, as the copper matrix, and often need the electricity isolation between the device of described optics and/or electronics and metallic matrix.And some ceramic material has higher heat conduction efficiency and electricity is insulated.The ceramic material that for this reason between the device of be everlasting optics and/or electronics and metallic matrix, uses high heat conduction is as for providing electricity isolation and the conductive intermediate materials of maintaining heat still.For the efficient heat transfer from the device of optics and/or electronics to metallic matrix is provided, it is essential that good hot interface is provided between pottery and metallic matrix.Development along with the device of optics and/or electronics, performance requirement to them is also more and more harsher, for example need further to improve the integrated level of integrated circuit, need the luminous efficiency of raising LED etc., thereby the performance requirement to described ceramic inter-layer is also more and more higher, for example as ceramic inter-layer not only need to there is high thermal conductivity, the electric insulation rate, also need to there is high voltage breakdown intensity, also need to have fluorescent characteristic; And these performance requirements often are difficult to realize by single ceramic functional layer, and research also shows also to be difficult to meet all demands by composite ceramic coat, and composite ceramic coat due to the thermal coefficient of expansion of each component, often difference is larger, repeatedly experience under the circulation environment of different temperatures, the internal stress of generation may cause ceramic layer to crack and even cause fracture failure.
The utility model content
In order to solve above-mentioned technical problem of the prior art, the purpose of this utility model is to provide a kind of many ceramic layers LED encapsulating structure.
To achieve these goals, the utility model has adopted following technical scheme:
Many ceramic layers LED encapsulating structure described in the utility model, comprise metallic matrix, and be formed with successively withstand voltage ceramic layer and highly heat-conductive carbon/ceramic enamel coating on described metallic matrix, on described highly heat-conductive carbon/ceramic enamel coating, is formed with metallic circuit layer and luminescent ceramic layer; And be provided with LED chip on described metallic circuit layer and luminescent ceramic layer.
Wherein, described luminescent ceramic layer is rear-earth-doped ceramic layer, and the thickness of described luminescent ceramic layer is 10-100 um; Described luminescent ceramic layer is for example the YAG layer of Ce doping or the SiN layer of Eu doping.
Wherein, the thickness of described highly heat-conductive carbon/ceramic enamel coating is 10-500 um; The example of described highly heat-conductive carbon/ceramic enamel coating is as AlN, AlON or SiN.Described highly heat-conductive carbon/ceramic enamel coating can be realized laterally and the conduction of heat radially, solves the heat dissipation problem of optics and/or electronic unit.
Wherein, the thickness of described withstand voltage ceramic layer is 10-500 um; The example of described withstand voltage ceramic layer is as Al
2o
3, AlON or SiC.Described withstand voltage ceramic layer can prevent the problem of high electrical breakdown, improves the safety and stability of described structure.
Wherein, described luminescent ceramic layer, highly heat-conductive carbon/ceramic enamel coating and withstand voltage ceramic layer can form by powder sintering.
Wherein, between described metal substrate and withstand voltage ceramic layer, between withstand voltage ceramic layer and highly heat-conductive carbon/ceramic enamel coating, and all there is brazing layer between highly heat-conductive carbon/ceramic enamel coating and luminescent ceramic layer.
The technical solution of the utility model has following beneficial effect compared to existing technology:
(1) in many ceramic layers LED encapsulating structure described in the utility model, described luminescent ceramic layer can be converted into visible ray by the LED blue light, thereby can significantly improve light efficiency.
(2), in many ceramic layers LED encapsulating structure described in the utility model, described highly heat-conductive carbon/ceramic enamel coating can be realized laterally and the conduction of heat radially, solves the heat dissipation problem of optics and/or electronic unit.
(3) in many ceramic layers LED encapsulating structure described in the utility model, described withstand voltage ceramic layer has high proof voltage breakdown performance.
Embodiment
embodiment 1
As shown in Figure 1, the described many ceramic layers LED of the present embodiment encapsulating structure, comprise metallic matrix 10, and be formed with successively withstand voltage ceramic layer 20 and highly heat-conductive carbon/ceramic enamel coating 30 on described metallic matrix 10, be formed with metallic circuit layer 40 and luminescent ceramic layer 50 on described highly heat-conductive carbon/ceramic enamel coating 30; And be provided with LED chip 60 on described metallic circuit layer 40 and luminescent ceramic layer 50.Described luminescent ceramic layer is rear-earth-doped ceramic layer, and the thickness of described luminescent ceramic layer is 10-100 um; And be preferably the YAG layer of Ce doping or the SiN layer of Eu doping.The thickness of described highly heat-conductive carbon/ceramic enamel coating is 10-500 um; And be preferably AlN, AlON or SiN.Described highly heat-conductive carbon/ceramic enamel coating can be realized laterally and the conduction of heat radially, solves the heat dissipation problem of optics and/or electronic unit.The thickness of described withstand voltage ceramic layer is 10-500 um; And be preferably Al
2o
3, AlON or SiC.Described withstand voltage ceramic layer can prevent the problem of high electrical breakdown, improves the safety and stability of described structure.Described luminescent ceramic layer, highly heat-conductive carbon/ceramic enamel coating and withstand voltage ceramic layer form by powder sintering.And between described metal substrate and withstand voltage ceramic layer, between withstand voltage ceramic layer and highly heat-conductive carbon/ceramic enamel coating, and all by soldered joint, form brazing layer between highly heat-conductive carbon/ceramic enamel coating and luminescent ceramic layer.
For the ordinary skill in the art, be to be understood that and can not breaking away from the utility model scope of disclosure, can adopt to be equal to and replace or equivalent transformation form enforcement above-described embodiment.Protection range of the present utility model is not limited to the specific embodiment of embodiment part, as long as no the execution mode that breaks away from utility model essence, within all being interpreted as dropping on the protection range of the utility model requirement.