CN203309836U - LED light source, backlight source and liquid crystal display device - Google Patents

LED light source, backlight source and liquid crystal display device Download PDF

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CN203309836U
CN203309836U CN2013202175726U CN201320217572U CN203309836U CN 203309836 U CN203309836 U CN 203309836U CN 2013202175726 U CN2013202175726 U CN 2013202175726U CN 201320217572 U CN201320217572 U CN 201320217572U CN 203309836 U CN203309836 U CN 203309836U
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light source
led chip
led light
radiator
led
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付国军
黄细阳
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Beijing Asashi Electronic Materials Co ltd
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BEIJNG ASAHI ELECTRONIC GLASS Co Ltd
BOE Technology Group Co Ltd
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Abstract

本实用新型提供一种LED光源、背光源、液晶显示装置,属于光源技术领域,其可解决现有技术中采用板上LED直装式封装的LED光源散热性能差的问题。本实用新型的LED光源,包括:用于发光的LED芯片、用于传导LED芯片产生的热量的散热器,和用于驱动LED芯片的电路,所述LED芯片与所述散热器之间没有设置基板,所述的散热器为陶瓷材料制作。本实用新型的LED光源与传统LED光源相比,LED芯片直接固定在散热器的安装面,省略了LED芯片的基板以及基板与散热器之间的导热胶,从而提高了LED光源的散热性能。

Figure 201320217572

The utility model provides an LED light source, a backlight source and a liquid crystal display device, which belong to the technical field of light sources and can solve the problem of poor heat dissipation performance of LED light sources packaged directly on board in the prior art. The LED light source of the present utility model comprises: an LED chip for emitting light, a heat sink for conducting heat generated by the LED chip, and a circuit for driving the LED chip, and there is no arrangement between the LED chip and the heat sink The substrate, the radiator is made of ceramic material. Compared with the traditional LED light source, the LED light source of the utility model is directly fixed on the installation surface of the heat sink, and the substrate of the LED chip and the thermal conductive glue between the substrate and the heat sink are omitted, thereby improving the heat dissipation performance of the LED light source.

Figure 201320217572

Description

一种LED光源、背光源、液晶显示装置A kind of LED light source, backlight source, liquid crystal display device

技术领域 technical field

本实用新型属于光源技术领域,具体涉及一种LED(发光二极管)光源,含有该LED光源的背光源和液晶显示装置。  The utility model belongs to the technical field of light sources, in particular to an LED (light emitting diode) light source, a backlight source containing the LED light source and a liquid crystal display device. the

背景技术 Background technique

以LED作为光源的照明装置,其节能效果好、寿命长。随着高功率、高集成度LED光源的普及,如何实现光效的提高、使热量及时从LED热沉(散热器)处散出的问题越来越突出。LED光源发光时伴随80%功率的热能的散发,散热不良将直接导致LED光源的光衰,例如,LED光源温度每升高1度,光衰约为1%。同时,过高的温度直接导致LED光源的寿命缩短,因此,提高散热性能、提高光效、降低成本是LED光源设计上需解决的问题。  The lighting device using LED as the light source has good energy-saving effect and long service life. With the popularization of high-power and high-integration LED light sources, the problem of how to improve the light efficiency and dissipate heat from the LED heat sink (radiator) in time is becoming more and more prominent. When the LED light source emits light, 80% of the power is emitted as heat energy. Poor heat dissipation will directly lead to the light decay of the LED light source. For example, when the temperature of the LED light source increases by 1 degree, the light decay is about 1%. At the same time, too high temperature directly leads to a shortened lifespan of the LED light source. Therefore, improving heat dissipation performance, improving light efficiency, and reducing cost are problems to be solved in the design of the LED light source. the

随着LED光源技术的不断发展,采用板上LED芯片5直装式(Chip On Board简写为COB)封装的产品越来越多。如图1所示,LED芯片5封装在已经形成有电路6的LED基板7上,基板7再通过导热胶8将热量传导至散热器4,采用该方式的弊端在于:LED芯片5产生的热量需通过基板7、导热胶8传导至散热器4,基板7和导热胶8的导热系数成为影响LED芯片5工作时热量散发的关键因素,而导热胶8一般导热系数较低(一般都在3w/m.k以下),其导热系数远小于金属或陶瓷的导热系数(大于16w/m.k),从而成为散热的最大瓶颈。因此,降低LED芯片5与散热器4之间的热阻成为提高光源使用寿命及可靠性的关键。  With the continuous development of LED light source technology, more and more products are packaged with LED chips on board (Chip On Board abbreviated as COB). As shown in Figure 1, the LED chip 5 is packaged on the LED substrate 7 on which the circuit 6 has been formed, and the substrate 7 conducts heat to the heat sink 4 through the thermal conductive glue 8. It needs to be conducted to the radiator 4 through the substrate 7 and the thermally conductive adhesive 8. The thermal conductivity of the substrate 7 and the thermally conductive adhesive 8 becomes the key factor affecting the heat dissipation of the LED chip 5 when it is working, and the thermally conductive adhesive 8 generally has a low thermal conductivity (generally 3w /m.k or less), its thermal conductivity is much smaller than that of metal or ceramics (greater than 16w/m.k), thus becoming the biggest bottleneck of heat dissipation. Therefore, reducing the thermal resistance between the LED chip 5 and the heat sink 4 becomes the key to improving the service life and reliability of the light source. the

实用新型内容 Utility model content

本实用新型的目的是解决现有技术中采用板上LED直装式封装的LED光源散热性能差的问题,提供一种散热性能优良的LED光源。  The purpose of the utility model is to solve the problem of poor heat dissipation performance of the LED light source in the prior art that adopts the LED direct-mounted package on the board, and provide an LED light source with excellent heat dissipation performance. the

本实用新型技术的一个实施例提供了一种LED光源,包括:用于发光的LED芯片,用于传导LED芯片产生的热量的散热器,和用于驱动LED芯片的电路,所述LED芯片与所述散热器之间没有设置基板,所述的散热器为陶瓷材料制作。  An embodiment of the technology of the present invention provides an LED light source, comprising: an LED chip for emitting light, a radiator for conducting heat generated by the LED chip, and a circuit for driving the LED chip, and the LED chip and No substrate is arranged between the radiators, and the radiators are made of ceramic materials. the

优选的是,所述LED芯片设置于散热器的表面,并与散热器的表面接触。  Preferably, the LED chip is arranged on the surface of the heat sink and is in contact with the surface of the heat sink. the

进一步优选的是,所述的电路设置于所述散热器的表面,并与散热器的表面接触。  Further preferably, the circuit is arranged on the surface of the heat sink and is in contact with the surface of the heat sink. the

本实用新型的另一实施例还提供了一种LED光源,包括:用于发光的LED芯片,用于传导LED芯片产生的热量的散热器,和用于驱动LED芯片的电路,所述LED芯片与所述散热器之间没有设置基板;所述散热器为金属材料制作;所述散热器与所述LED芯片之间设有高导热绝缘层,所述的电路设置于所述高导热绝缘层上。  Another embodiment of the present invention also provides an LED light source, including: an LED chip for emitting light, a radiator for conducting heat generated by the LED chip, and a circuit for driving the LED chip, and the LED chip There is no substrate between the heat sink; the heat sink is made of metal material; a high thermal conductivity insulating layer is provided between the heat sink and the LED chip, and the circuit is arranged on the high thermal conductivity insulating layer superior. the

优选的是,所述的高导热绝缘层上设有通孔,所述LED芯片设置于所述高导热绝缘层的通孔内,与所述散热器相接触。  Preferably, the insulating layer with high thermal conductivity is provided with a through hole, and the LED chip is arranged in the through hole of the insulating layer with high thermal conductivity, and is in contact with the heat sink. the

优选的是,所述LED芯片设置于高导热绝缘层上。  Preferably, the LED chip is disposed on the high thermal conductivity insulating layer. the

本实用新型的LED光源,其底部为采用金属或陶瓷材料制成的散热器,散热器上部为安装面,使用导体浆料(贵金属浆料或铜浆等其他金属浆料)在安装面上制作电路,从而实现LED芯片的安装。  In the LED light source of the present invention, the bottom of the radiator is a radiator made of metal or ceramic materials, and the upper part of the radiator is a mounting surface, which is fabricated on the mounting surface using conductive paste (precious metal paste or copper paste, etc.) circuit, so as to realize the installation of LED chips. the

本实用新型的LED光源的有益效果是:通过将LED芯片与散热器一体化制作,提高了LED芯片热量向散热器传导的效率,提高了产品的可靠性;此外,由于散热器可用陶瓷整体制作,电源放置于散热器内,通过陶瓷起到绝缘作用,提高了产品的安全性。  The beneficial effects of the LED light source of the utility model are: by integrating the LED chip and the heat sink, the heat transfer efficiency of the LED chip to the heat sink is improved, and the reliability of the product is improved; in addition, the heat sink can be made of ceramics as a whole , The power supply is placed in the radiator, and the insulation is played by ceramics, which improves the safety of the product. the

本实用新型的目的还包括提供一种背光源,所述的背光源包括上述的LED光源。  The object of the present utility model also includes providing a backlight source, which includes the above-mentioned LED light source. the

本实用新型的目的还包括提供一种液晶显示装置,所述的液晶显示装置包括上述的背光源。  The object of the present utility model also includes providing a liquid crystal display device, which includes the above-mentioned backlight source. the

由于背光源和液晶显示装置包括上述的LED光源,其产品可靠性高、寿命长。  Since the backlight source and the liquid crystal display device include the above-mentioned LED light source, the products have high reliability and long service life. the

附图说明 Description of drawings

图1为现有技术的LED光源结构示意图。  Fig. 1 is a schematic structural diagram of an LED light source in the prior art. the

图2为本实用新型实施例1中的LED光源结构示意图。  Fig. 2 is a schematic structural diagram of the LED light source in Embodiment 1 of the present utility model. the

图3为本实用新型实施例2中的LED光源结构示意图。  Fig. 3 is a schematic structural diagram of the LED light source in Embodiment 2 of the present utility model. the

图4为本实用新型实施例2中的LED光源结构示意图。  Fig. 4 is a schematic structural diagram of the LED light source in Embodiment 2 of the present utility model. the

其中:1.硅胶;2.导线;3.围坝;4.散热器;5.LED芯片;6.电路;7.基板;8.导热胶;9.高导热绝缘层;10.通孔。  Among them: 1. Silica gel; 2. Wire; 3. Dam; 4. Radiator; 5. LED chip; 6. Circuit; 7. Substrate; 8. Thermal adhesive; 9. High thermal conductivity insulating layer; the

具体实施方式 Detailed ways

为使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施方式对本实用新型作进一步详细描述。  In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. the

实施例1  Example 1

如图2所示,本实施例提供一种LED光源,包括:用于发光的LED芯片5,用于传导LED芯片5产生的热量的散热器4,和用于驱动LED芯片5的电路6,所述LED芯片与所述散热器之间没有设置基板,相反,LED芯片5与所述散热器4直接相接触。  As shown in Figure 2, this embodiment provides an LED light source, including: an LED chip 5 for emitting light, a radiator 4 for conducting heat generated by the LED chip 5, and a circuit 6 for driving the LED chip 5, No substrate is provided between the LED chip and the heat sink, on the contrary, the LED chip 5 is in direct contact with the heat sink 4 . the

其中:散热器4,位于LED光源下部,散热器4为陶瓷材料制作,散热器4与发热的LED芯片5直接接触,该散热器4与LED芯片5相接触的表面为安装面;  Wherein: the radiator 4 is located at the lower part of the LED light source, the radiator 4 is made of ceramic material, the radiator 4 is in direct contact with the heat-generating LED chip 5, and the surface where the radiator 4 is in contact with the LED chip 5 is the mounting surface;

电路6制作在上述安装面上,优选的,电路6也可采用导体浆料(贵金属浆料或铜浆等其他金属浆料)在上述安装面上形成电路6图形后,经烧结制成;优选的,电路6也可采用陶瓷金属化(如陶瓷覆铜或陶瓷溅射等工艺)后,通过蚀刻等方式制成;  The circuit 6 is fabricated on the above-mentioned mounting surface. Preferably, the circuit 6 can also be made by sintering after forming the pattern of the circuit 6 on the above-mentioned mounting surface using conductive paste (precious metal paste or copper paste, etc.); preferably Yes, the circuit 6 can also be made by etching after ceramic metallization (such as ceramic copper clad or ceramic sputtering);

优选的,LED光源还包括:  Preferably, the LED light source also includes:

围坝3,在散热器4的安装面的周边设置围坝3,用于防止硅 胶1注入时溢出,所述的硅胶可以用于固定LED芯片5;优选的,所述硅胶含有混合荧光粉。  The dam 3 is provided with a dam 3 on the periphery of the mounting surface of the radiator 4, which is used to prevent the silica gel 1 from overflowing when it is injected, and the silica gel can be used to fix the LED chip 5; preferably, the silica gel contains a mixed phosphor . the

导线2,LED芯片5通过导线2与电路6进行连接,优选的,所述导线2为金线。  The wire 2, the LED chip 5 is connected to the circuit 6 through the wire 2, preferably, the wire 2 is a gold wire. the

本实施例中,由于散热器4为陶瓷材料制作,具有高绝缘性,可将电源安装于散热器4内,从而提高产品的电器安全性能。  In this embodiment, since the radiator 4 is made of ceramic material and has high insulation, the power supply can be installed in the radiator 4, thereby improving the electrical safety performance of the product. the

上述结构的LED光源与传统LED光源相比,LED芯片5直接固定在散热器4的安装面(LED芯片5与散热器4直接接触),省略了LED芯片的基板7以及基板7与散热器4之间的导热胶8,从而提高了LED光源的散热性能。  Compared with the traditional LED light source, the LED light source with the above structure is directly fixed on the mounting surface of the heat sink 4 (the LED chip 5 is in direct contact with the heat sink 4), and the substrate 7 of the LED chip and the connection between the substrate 7 and the heat sink 4 are omitted. The heat-conducting adhesive 8 between them improves the heat dissipation performance of the LED light source. the

实施例2  Example 2

如图3所示,本实施例提供一种LED光源,包括:用于发光的LED芯片5、用于传导LED芯片5产生的热量的散热器4,和用于驱动LED芯片5的电路,所述LED芯片与所述散热器之间没有设置基板。  As shown in Figure 3, this embodiment provides an LED light source, including: an LED chip 5 for emitting light, a heat sink 4 for conducting heat generated by the LED chip 5, and a circuit for driving the LED chip 5, so No substrate is arranged between the LED chip and the radiator. the

散热器4,位于LED光源下部,散热器4为金属材料制作;  The radiator 4 is located at the lower part of the LED light source, and the radiator 4 is made of metal material;

散热器4与LED芯片5之间设有高导热绝缘层9,  A high thermal conductivity insulating layer 9 is provided between the radiator 4 and the LED chip 5,

散热器4朝向发热的LED芯片5的表面为安装面,在该安装面上还设有高导热绝缘层9;  The surface of the heat sink 4 facing the heat-generating LED chip 5 is the installation surface, and a high thermal conductivity insulating layer 9 is also provided on the installation surface;

LED芯片5,按具体场景的需要布置在该高导热绝缘层9上;优选的,高导热绝缘层9为高导热、高绝缘的材料(如陶瓷、玻璃等)构成;优选的,如图4所示,在高导热绝缘层9预留有与LED芯片5相对应的通孔10,将LED芯片5设置于通孔10内,直接与散热器4表面接触;  LED chips 5 are arranged on the high thermal conductivity insulating layer 9 according to the needs of specific scenarios; preferably, the high thermal conductivity insulating layer 9 is made of high thermal conductivity and high insulation materials (such as ceramics, glass, etc.); preferably, as shown in Figure 4 As shown, a through hole 10 corresponding to the LED chip 5 is reserved in the high thermal conductivity insulating layer 9, and the LED chip 5 is arranged in the through hole 10 to directly contact the surface of the heat sink 4;

电路6,在高导热绝缘层9上覆以铜箔制作电路6;  The circuit 6 is covered with copper foil to make the circuit 6 on the high thermal conductivity insulating layer 9;

优选的,LED光源还包括:  Preferably, the LED light source also includes:

围坝3,在散热器4的安装面的周边设置围坝3,用于防止硅胶1注入时溢出,所述的硅胶可以用于固定LED芯片5;优选的,所述硅胶含有混合荧光粉。  A dam 3 is provided around the mounting surface of the radiator 4 to prevent the silica gel 1 from overflowing when it is injected, and the silica gel can be used to fix the LED chip 5; preferably, the silica gel contains a mixed phosphor. the

导线2,LED芯片5通过导线2与电路6进行连接,优选的,所述导线2为金线。  The wire 2, the LED chip 5 is connected to the circuit 6 through the wire 2, preferably, the wire 2 is a gold wire. the

上述结构的光源与传统光源相比,LED芯片5直接固定在散热器4的安装面,或者设置于高导热绝缘层9,省略了光源的基板7以及基板7与散热器4之间的导热胶8,从而提高了散热性能。  Compared with the traditional light source, the light source with the above structure is directly fixed on the mounting surface of the heat sink 4, or is arranged on the high thermal conductivity insulating layer 9, and the substrate 7 of the light source and the thermal conductive glue between the substrate 7 and the heat sink 4 are omitted. 8, thus improving the heat dissipation performance. the

本实用新型通过将LED芯片5设置于散热器4的安装面、或者设置于高导热绝缘层9上,与传统LED光源通过将LED芯片5封装在陶瓷基板7或者铝基板7上,然后再安装在散热器4上的方式,省去了基板7和导热胶8,从而使LED芯片5的热量快速地传导至散热器4上,有效地降低了热阻,提高了光源的寿命及产品的可靠性。  The utility model arranges the LED chip 5 on the installation surface of the heat sink 4 or on the high thermal conductivity insulating layer 9, and the traditional LED light source by packaging the LED chip 5 on the ceramic substrate 7 or the aluminum substrate 7, and then installing The method on the heat sink 4 saves the substrate 7 and thermal conductive glue 8, so that the heat of the LED chip 5 can be quickly transferred to the heat sink 4, effectively reducing the thermal resistance, improving the life of the light source and the reliability of the product sex. the

可以理解的是,LED光源的结构可以采用其它形式,只要散热器与LED芯片直接接触、或者两者之间设有高导热绝缘层,均属于本实用新型的保护范围;高导热绝缘层为现有技术范畴,可以选用其它类型的材料;电路的制备方法也为现有技术范畴,可以选用其它类型的方法制作电路。  It can be understood that the structure of the LED light source can adopt other forms, as long as the heat sink is in direct contact with the LED chip, or a high thermal conductivity insulating layer is provided between the two, all belong to the protection scope of the present invention; the high thermal conductivity insulating layer is the current If there is a technical category, other types of materials can be selected; the preparation method of the circuit is also in the prior art category, and other types of methods can be used to fabricate the circuit. the

实施例3  Example 3

本实施例提供一种背光源,该背光源包括上述的LED光源。例如,所述背光源主要由上述的LED光源、导光板、光学用模片、结构件等组成。  This embodiment provides a backlight source, which includes the above-mentioned LED light source. For example, the backlight source is mainly composed of the above-mentioned LED light source, a light guide plate, an optical module, structural parts and the like. the

实施例4  Example 4

本实施例提供一种液晶显示装置,该液晶显示装置包括如实施例3所述的背光源。例如,所述液晶显示装置主要由背光源、液晶屏(面板)、结构件(例如包括边框、背板等)、驱动电路等组成。  This embodiment provides a liquid crystal display device, and the liquid crystal display device includes the backlight source as described in the third embodiment. For example, the liquid crystal display device is mainly composed of a backlight source, a liquid crystal screen (panel), structural components (such as a frame, a back plate, etc.), a driving circuit, and the like. the

可以理解的是,以上实施方式仅仅是为了说明本实用新型的 原理而采用的示例性实施方式,然而本实用新型并不局限于此。对于本领域内的普通技术人员而言,在不脱离本实用新型的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本实用新型的保护范围。  It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present utility model, and these variations and improvements are also regarded as the protection scope of the present utility model. the

Claims (8)

1. LED light source comprises: for luminous LED chip, be used to conducting the radiator of the heat that LED chip produces, with the circuit for the driving LED chip, between described LED chip and described radiator, substrate is not set, it is characterized in that, described radiator is ceramic material.
2. LED light source as claimed in claim 1, is characterized in that, described LED chip is arranged at the surface of radiator, and with the Surface Contact of radiator.
3. LED light source as claimed in claim 2, is characterized in that, described circuit is arranged at the surface of described radiator, and with the Surface Contact of radiator.
4. LED light source comprises: for luminous LED chip, be used to conducting the radiator of the heat that LED chip produces, and, for the circuit of driving LED chip, between described LED chip and described radiator, substrate is not set; Described radiator is that metal material is made; It is characterized in that, between described radiator and described LED chip, be provided with the high heat conductive insulating layer, described circuit is arranged on described high heat conductive insulating layer.
5. LED light source as claimed in claim 4, is characterized in that, described high heat conductive insulating layer is provided with through hole, and described LED chip is arranged in the through hole of described high heat conductive insulating layer, contacts with described radiator.
6. LED light source as claimed in claim 5, is characterized in that, described LED chip is arranged on the high heat conductive insulating layer.
7. a backlight, is characterized in that, described backlight comprises: described LED light source as arbitrary as claim 1-6.
8. a liquid crystal indicator, is characterized in that, described liquid crystal indicator comprises: backlight as claimed in claim 7.
CN2013202175726U 2013-04-25 2013-04-25 LED light source, backlight source and liquid crystal display device Expired - Lifetime CN203309836U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104197220A (en) * 2014-09-05 2014-12-10 东莞市闻誉实业有限公司 Integrated LED lamp
CN106875982A (en) * 2017-03-01 2017-06-20 深圳市佳鑫帆科技有限公司 A kind of Medical Devices shell cambered surface transition connecting plate and its adhering method
CN109307951A (en) * 2017-07-27 2019-02-05 展晶科技(深圳)有限公司 LCD module
CN113121267A (en) * 2021-03-24 2021-07-16 深圳市百柔新材料技术有限公司 Preparation method of ceramic copper-clad plate for high-power LED

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104197220A (en) * 2014-09-05 2014-12-10 东莞市闻誉实业有限公司 Integrated LED lamp
CN104197220B (en) * 2014-09-05 2016-09-14 东莞市闻誉实业有限公司 The LED lamp of integral type
CN106875982A (en) * 2017-03-01 2017-06-20 深圳市佳鑫帆科技有限公司 A kind of Medical Devices shell cambered surface transition connecting plate and its adhering method
CN109307951A (en) * 2017-07-27 2019-02-05 展晶科技(深圳)有限公司 LCD module
CN113121267A (en) * 2021-03-24 2021-07-16 深圳市百柔新材料技术有限公司 Preparation method of ceramic copper-clad plate for high-power LED

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