CN203266435U - Shot-blasting cleaning machine for anchor chain - Google Patents
Shot-blasting cleaning machine for anchor chain Download PDFInfo
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- CN203266435U CN203266435U CN 201320237226 CN201320237226U CN203266435U CN 203266435 U CN203266435 U CN 203266435U CN 201320237226 CN201320237226 CN 201320237226 CN 201320237226 U CN201320237226 U CN 201320237226U CN 203266435 U CN203266435 U CN 203266435U
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- blasting
- cleaning chamber
- cleaning machine
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Abstract
The utility model provides a shot-blasting cleaning machine for an anchor chain. The shot-blasting cleaning machine comprises a cleaning chamber, an elevator, a separator, an upper platform, a chamber body upper drive roller, a lower platform, an inlet drive roller, a funnel, a base, a dust removal device, an electric control device, a shot-supplying device, a shot-blasting device and a spiral conveyor, wherein the upper discharge port of the elevator is connected with the separator, and the lower discharge port of the elevator is connected with the outlet of the spiral conveyor; holes for fixing a bearing seat and an orientation sleeve are formed in the cover shell of the shot-supplying device, bosses are arranged on the blades of the shot-blasting device, bolts for adjusting a belt to tension are arranged at the both sides of the upper part of the elevator, and the inlet and outlet of the cleaning chamber are sealed by elastic rubber plates. The shot-blasting cleaning machine provided by the utility model is capable of preventing shots from flying and preventing dust from escaping while blasting shots to strike the surface of a workpiece, thus ensuring the shot-blasting efficiency, and contributing to environmental pollution and the personal health of working personnel; the shot-blasting cleaning machine is suitable for cleaning and rust-removing or reinforcing for the surfaces of various anchor chains.
Description
Technical field
The utility model relates to a kind of shot-blast cleaning machine, particularly, relates to a kind of anchor chain shot-blast cleaning machine.
Background technology
Impeller blasting is the centrifugal force of impeller when High Rotation Speed on the ramming head that utilizes on shot-blasting machine, abrasive material with the processed steel surface of very high linear velocity directive, produce and hit and ablation, remove oxide skin and the corrosion of steel surface, and produce certain roughness.
Several blades are equipped with in the ramming head inside of shot-blast cleaning machine.During work, abrasive material enters the central authorities of ramming head by charging aperture, in the central authorities of ramming head, a shot wheel that rotates together with ramming head is arranged, and the shot wheel outside is orienting cover, and shot wheel is delivered to blade to abrasive material near an end at ramming head center by the opening on orienting cover.Because the effect abrasive grain of the centrifugal force length direction along blade accelerates, until the top that arrives blade is with high speed striking work surface.The effect of shot wheel is that abrasive material is correctly delivered on blade by certain requirement, in case the opening heavy wear of shot wheel, the blade heel and toe wear is caused in the termination that abrasive material will impact blades, and the divergent flow of abrasive material will become does not have rule.Therefore, make regular check on according to the requirement of operation instructions abrasion condition and the timely shot wheel of changing serious wear of shot wheel.
The determining positions abrasive material of orienting cover opening is fed to the position of blade by shot wheel.And the shape of orienting cover upper shed can affect the size of dispersing shape and hot-zone of abrasive material.So-called hot-zone, even abrasive material is dispersed the zone that on face, abrasive material is relatively concentrated, this is because abrasive material skewness on blade causes.Suitable conciliation can be carried out according to the abrasion condition of opening in the location of adjustable orienting cover, and the assurance ramming head is worked under good running status.Blade in ramming head directly contacts with abrasive material, and the performance of its quality and ramming head is closely related.
The wearability of blade directly determines the life-span of blade and the operating cost of shot-blasting machine, and therefore, the blade of ramming head all will use high abrasion resisting material to make.The wearability of blade is except relevant with the material of blade, and also the working condition with shot-blasting machine has close relationship.Such as, there is 1% sand in abrasive material, the life-span of blade will shorten 80%, and someone says, and the life-span of separator has determined the life-span of shot-blasting machine, and this saying is not excessive.When can making the impeller High Rotation Speed, blade wear or cracking produce vibration.Therefore, the fine status of running check blade, problematic blade will in time be changed.In order to guarantee the stability of ramming head running, blade exchanging must twinned carrying out, and namely the blade relative with nonconforming blade must be changed simultaneously, to obtain good dynamic balancing.If the problem that suspection is blade causes ramming head work undesired, just need to all change all blades.The casting flaw of blade will inevitably speeding-up blade wearing and tearing, situation is just more serious when using the chilled cast iron ball to do abrasive material.Think after worn out blade is analyzed, exist the blade of casting flaw can make abrasive grain the phenomenon of spring occur in motion process, the abrasive grain of spring causes souring to blade again conversely, thus the wearing and tearing of aggravation blade.If have sand to exist in abrasive material, will aggravate the wearing and tearing of blade.The efficient of Shot Blasting is very high, can carry out in the environment of sealing.Be widely used in workshop steel pretreated stream waterline.Ball blast is used in the workshop, shaped steel and the good structure of steel plate, rail truck, container and other assembly units being carried out shot blastinog.
But; existing shot-blast cleaning machine has following shortcoming when processing anchor chain: when anchor chain entered cleaning chamber and begins to clear up, bullet flew that to escape phenomenon serious with dust, has affected on the one hand ball blast efficient; on the other hand be unfavorable for environmental protection, had a strong impact on staff's health of human body.
Therefore, be necessary to develop a kind of novel anchor chain shot-blast cleaning machine.
The utility model content
The purpose of this utility model is to overcome the defective of above-mentioned prior art existence and a kind of anchor chain shot-blast cleaning machine is provided; the utility model slowly enters cleaning chamber at anchor chain makes ball blast evenly throw manual labour part when surface; can prevent simultaneously that bullet from flying with dust escapes; guaranteed on the one hand ball blast efficient; on the other hand be conducive to environmental protection, also guaranteed staff's safety and health.
the purpose of this utility model is achieved through the following technical solutions, a kind of anchor chain shot-blast cleaning machine, comprise driving rolls on cleaning chamber, elevator, separator, upper mounting plate, chamber body, lower platform, entrance driving rolls, funnel, pedestal, dust arrester, electrical control gear, supply ball device, impeller head, auger conveyor and support, described cleaning chamber is fixed on described pedestal, described upper mounting plate is in the same place with described lower platform and described support welding, the top of described elevator is provided with discharging opening, described discharging opening is connected with described separator, the bottom of described elevator is provided with charging aperture, described auger conveyor is provided with outlet, and described charging aperture is connected with the described outlet of described auger conveyor, described separator is arranged on the top of described cleaning chamber, one end of described funnel is connected bottom described elevator, described dust arrester is arranged on described impeller head upper end, a described side that is arranged on described auger conveyor for the ball device, described electrical control gear is arranged on an end of described lower platform, on the body of described chamber, driving rolls is arranged on the top of described cleaning chamber, described cleaning chamber is provided with entrance and exit, described entrance driving rolls is arranged on the described porch of described cleaning chamber, described impeller head is by blade, shot wheel, orienting cover, bearing block and case form, described bearing block is arranged on described case, be provided with the hole of fixing described bearing block and described orienting cover on described case, be provided with boss on described blade, described elevator is the bucket elevator of flat belt transmission, the both sides, top of described elevator are provided with the bolt of adjusting belt tension, the described entrance and exit of described cleaning chamber adopts the elastic rubber slab sealing.
Preferably, described cleaning chamber inside is provided with backplate.
Preferably, described separator is provided with rotary screen; Further preferred, be provided with flight inside and outside described rotary screen.
Preferably, described electrical control gear comprises frequency converter.
Compared with prior art; the utlity model has following beneficial effect: cleaning chamber of the present utility model is imported and exported and is adopted the elastic rubber slab sealing; slowly entering cleaning chamber at anchor chain makes ball blast evenly throw manual labour part when surface; can prevent simultaneously that bullet from flying with dust escapes; guaranteed on the one hand ball blast efficient; on the other hand be conducive to environmental protection, also guaranteed staff's safety, be adapted to many kinds anchor chain removing surface rust cleaning or strengthen.
Description of drawings
By reading the detailed description of non-limiting example being done with reference to the following drawings, it is more obvious that other features, objects and advantages of the present utility model will become:
Fig. 1 is front view of the present utility model.
Fig. 2 is the enlarged drawing of entrance driving rolls of the present utility model.
Fig. 3 is the enlarged drawing of driving rolls and lower platform on the body of chamber of the present utility model.
Fig. 4 is the enlarged drawing at the III position in Fig. 1.
Fig. 5 is the enlarged drawing at the IV position in Fig. 1.
Fig. 6 is the enlarged drawing at the V position in Fig. 1.
Fig. 7 is side view of the present utility model.
Fig. 8 is the enlarged drawing of impeller head of the present utility model.
Fig. 9 is the enlarged drawing for the ball device of the present utility model.
Figure 10 is top view of the present utility model.
Figure 11 is the enlarged drawing at II position in Figure 10.
In figure: 1 be inlet seal, 2 for cleaning chamber, 3 for elevator, 4 for separator, 5 for upper mounting plate, 6 for driving rolls, 7 on the body of chamber for lower platform, 8 for entrance driving rolls, 9 for funnel, 10 for pedestal, 13 for being impeller head for ball device, 14.
The specific embodiment
Below in conjunction with specific embodiment, the utility model is elaborated.Following examples will help those skilled in the art further to understand the utility model, but not limit in any form the utility model.Should be pointed out that to those skilled in the art, without departing from the concept of the premise utility, can also make some distortion and improvement.These all belong to protection domain of the present utility model.
as Fig. 1 to anchor chain shot-blast cleaning machine shown in Figure 11, comprise cleaning chamber 2, elevator 3, separator 4, upper mounting plate 5, on the body of chamber, driving rolls 6, lower platform 7, entrance driving rolls 8, funnel 9, pedestal 10, dust arrester, electrical control gear, for ball device 13, impeller head 14, auger conveyor and support, described cleaning chamber 2 is provided with entrance and exit, the entrance and exit of described cleaning chamber 2 is respectively arranged with inlet seal 1 and exit seal, described inlet seal 1 and exit seal adopt the elastic rubber slab sealing, described cleaning chamber 2 is fixed on described pedestal 10, described upper mounting plate 5 is in the same place with described support welding with described lower platform 7, the top of described elevator 3 is provided with discharging opening, described discharging opening is connected with described separator 4, the bottom of described elevator 3 is provided with charging aperture, described auger conveyor is provided with outlet, and described charging aperture is connected with the described outlet of described auger conveyor, described separator 4 is arranged on the top of described cleaning chamber 2, one end of described funnel 9 is connected with described elevator 3 bottoms, described dust arrester is arranged on the upper end of described impeller head 14, a described side that is arranged on described auger conveyor for ball device 13, described electrical control gear is arranged on an end of described lower platform 7, on the body of described chamber, driving rolls 6 is arranged on the top of described cleaning chamber 2, described entrance driving rolls 8 is arranged on the porch of described cleaning chamber 2, described impeller head 14 is by blade, shot wheel, orienting cover, bearing block and case form, described bearing block is arranged on described case, be provided with the hole of fixing described bearing block and described orienting cover on described case, be provided with boss on described blade, described elevator 3 is the bucket elevator of flat belt transmission, the both sides, top of described elevator 3 are provided with the bolt of adjusting belt tension, described cleaning chamber 2 inside are provided with backplate, described separator 4 is provided with rotary screen, be provided with flight inside and outside described rotary screen, described electrical control gear comprises frequency converter.
Cleaning chamber of the present utility model is that the steel construction assembly welding forms, it is that workpiece is cleared up and prevented that bullet from flying, dust escapes indispensable enclosure space, and is indoor by the wear plate disposition, extends to greatest extent the service life of cleaning chamber, reduce maintenance frequency, boost productivity.Cleaning chamber is imported and exported and is adopted the elastic rubber slab sealing, prevents that to greatest extent bullet from flying, dust escapes, and above door, the dress limit switch, after only having the gate to cut out, can start impeller head, limitedly guaranteed staff's safety.
Impeller head of the present utility model is the core component of this equipment, selects three of Q034ZI8 impeller heads.This impeller head has simple in structure, and is easy to maintenance, takes up room little, its blade does not need screw, pin, any fixtures such as spring cassette fixing, but blade is inserted in the impeller groove from the impeller center, when the impeller High Rotation Speed, rely on centrifugal force that blade produces and the boss on blade to fix.Need first take out orienting cover and shot wheel when causing changing blade because of this method that fixes with centrifugal force, so can check simultaneously the abrasion condition of orienting cover and shot wheel.The impeller head bearing block is arranged on case, and on case, the hole of fixed bearing block and orienting cover is disposable adding, thereby can make the gap uniformity between orienting cover and shot wheel.Not only reduce shot wheel to the wearing and tearing of bullet and the phenomenon of squeeze crack orienting cover, also greatly improved ball blast efficient simultaneously.When blade was installed, one group eight of poor quality was not more than 5 grams, and the running check blade, and the wear condition of shot wheel and orienting cover is beneficial to timely replacing.Whether the determining positions ball blast hot-zone of orienting cover window covers on workpiece, for improving cleaning efficiency, in case of necessity also can be on a plank inking or lay a ground paper, be placed on by on the position of cleaning workpiece, start impeller head, manually annotate a small amount of bullet in impeller head, check the position of impelling hot-zone, as the hot-zone malposition, should adjust the position of orienting cover window and test again, be as the criterion to obtain desirable position.
Funnel of the present utility model is thrown fallen ball, sand mixture after with impeller blasting and is transported to the elevator bottom.
Elevator of the present utility model is the bucket elevator of flat belt transmission, centrifugal gravity formula blanking, its function is to submit pill-sand mixture in the separator at descaling machine top from auger conveyor, promote casing and adopt bending and forming assembly welding knot, the good looking appearance good rigidly, open lower door closure, can keep in repair the bottom transmission, get rid of the bottom bullet and stop up.The upper belt of elevator is answered leveling, in order to avoid belt deviation and elevator case collide, after using a period of time, belt can relax, and can regulate the bolt of both sides, elevator top, makes belt tension, and the belt adjustable range is 100 millimeters.
Separator of the present utility model adopts weight to regulate the curtain type shot-sand separator, pill-sand mixture is sent in rotary screen by feeding screw, flight is arranged inside and outside rotary screen, inner screwy fin is discharged the foreign material such as sand lump through slag-drip opening, bullet after sieving, sand grains and grain dirt mixture push through rotary screen external spiral sheet, it is evenly distributed along the separator total length, adjusting by the weight adjustable plate, making bullet be the stream tentiform falls in storage bin standby, regulate the intensity through the wind of bullet stream curtain, can reach the separation purpose of ball sand.
Anchor chain induction system of the present utility model realizes that by worm decelerating machine, cycloidal pin decelerator and driving wheel the anchor chain driving reaches the cleaning purpose, and is automatically changed by Frequency Converter Control, makes workpiece cleaning automation, boosts productivity.
Operation principle of the present utility model is as follows: workpiece when cleaning, lay anchor chain, and start drive system, anchor chain slowly enters cleaning chamber, makes ball blast evenly throw manual labour part each surface, thereby completes the workpiece cleaning.
Electric operation instruction of the present utility model and operational procedure are as follows:
This electric major loop adopts the 3-380V ac power supply, and control loop adopts single phase ac 380/220V transformer-supplied.For handled easily and maintenance, electrical equipment is concentrated and is placed in electric cabinet.The automatic air-break switch in the automatically controlled control case upper left corner and the key knob on control panel are respectively used to open main line and control loop by on-off.1), elevator do not leave main electric interlock:, impeller head can not leave.2), impeller head do not leave, the bullet gate can not be opened.3), chamber body door opens, impeller head can not leave.Can first open electric motor of shaker before device power-up, first rapping two minutes; After equipment downtime, then open the electric motor of shaker rapping two minutes, in whole equipment running process, do not open electric motor of shaker.The impeller head gate working time can be set according to workpiece and user's actual requirement.
Above specific embodiment of the utility model is described.It will be appreciated that, the utility model is not limited to above-mentioned specific implementations, and those skilled in the art can make various distortion or modification within the scope of the claims, and this does not affect flesh and blood of the present utility model.
Claims (5)
1. anchor chain shot-blast cleaning machine, it is characterized in that, comprise driving rolls on cleaning chamber, elevator, separator, upper mounting plate, chamber body, lower platform, entrance driving rolls, funnel, pedestal, dust arrester, electrical control gear, supply ball device, impeller head, auger conveyor and support, described cleaning chamber is fixed on described pedestal, described upper mounting plate is in the same place with described lower platform and described support welding, the top of described elevator is provided with discharging opening, described discharging opening is connected with described separator, the bottom of described elevator is provided with charging aperture, described auger conveyor is provided with outlet, and described charging aperture is connected with the described outlet of described auger conveyor, described separator is arranged on the top of described cleaning chamber, one end of described funnel is connected bottom described elevator, described dust arrester is arranged on described impeller head upper end, a described side that is arranged on described auger conveyor for the ball device, described electrical control gear is arranged on an end of described lower platform, on the body of described chamber, driving rolls is arranged on the top of described cleaning chamber, described cleaning chamber is provided with entrance and exit, described entrance driving rolls is arranged on the described porch of described cleaning chamber, described impeller head is by blade, shot wheel, orienting cover, bearing block and case form, described bearing block is arranged on described case, be provided with the hole of fixing described bearing block and described orienting cover on described case, be provided with boss on described blade, described elevator is the bucket elevator of flat belt transmission, the both sides, top of described elevator are provided with the bolt of adjusting belt tension, the described entrance and exit of described cleaning chamber adopts the elastic rubber slab sealing.
2. anchor chain shot-blast cleaning machine according to claim 1, is characterized in that, described cleaning chamber inside is provided with backplate.
3. anchor chain shot-blast cleaning machine according to claim 1, is characterized in that, described separator is provided with rotary screen.
4. anchor chain shot-blast cleaning machine according to claim 3, is characterized in that, is provided with flight inside and outside described rotary screen.
5. anchor chain shot-blast cleaning machine according to claim 1, is characterized in that, described electrical control gear comprises frequency converter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320237226 CN203266435U (en) | 2013-05-03 | 2013-05-03 | Shot-blasting cleaning machine for anchor chain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320237226 CN203266435U (en) | 2013-05-03 | 2013-05-03 | Shot-blasting cleaning machine for anchor chain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203266435U true CN203266435U (en) | 2013-11-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320237226 Expired - Fee Related CN203266435U (en) | 2013-05-03 | 2013-05-03 | Shot-blasting cleaning machine for anchor chain |
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| Country | Link |
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| CN (1) | CN203266435U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290976A (en) * | 2014-07-04 | 2016-02-03 | 山东融鑫铸造机械有限公司 | Movable roller hoisting continuous or intermittent shot blasting cleaning production line |
| CN106041750A (en) * | 2016-06-08 | 2016-10-26 | 佘峰 | Vertical type shot blasting machine for conducting polishing and powder spraying on ship anchor chain |
| CN108436790A (en) * | 2018-05-31 | 2018-08-24 | 巨力索具股份有限公司 | A kind of round-link chain sand-blasting machine |
| CN117884800A (en) * | 2024-03-15 | 2024-04-16 | 中运海洋装备(江苏)股份有限公司 | Anchor chain welding equipment with automatic deflection structure |
-
2013
- 2013-05-03 CN CN 201320237226 patent/CN203266435U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290976A (en) * | 2014-07-04 | 2016-02-03 | 山东融鑫铸造机械有限公司 | Movable roller hoisting continuous or intermittent shot blasting cleaning production line |
| CN105290976B (en) * | 2014-07-04 | 2017-08-08 | 山东融鑫铸造机械有限公司 | It is mobile to hang roller accomplished continuously or intermittently impeller blasting production line |
| CN106041750A (en) * | 2016-06-08 | 2016-10-26 | 佘峰 | Vertical type shot blasting machine for conducting polishing and powder spraying on ship anchor chain |
| CN108436790A (en) * | 2018-05-31 | 2018-08-24 | 巨力索具股份有限公司 | A kind of round-link chain sand-blasting machine |
| CN117884800A (en) * | 2024-03-15 | 2024-04-16 | 中运海洋装备(江苏)股份有限公司 | Anchor chain welding equipment with automatic deflection structure |
| CN117884800B (en) * | 2024-03-15 | 2024-05-14 | 中运海洋装备(江苏)股份有限公司 | Anchor chain welding equipment with automatic deflection structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20160503 |