CN202535226U

CN202535226U - Hollow cup motor stator automatic assembly equipment

Info

Publication number: CN202535226U
Application number: CN2012201023806U
Authority: CN
Inventors: 倪圣叨
Original assignee: DONGGUAN JISHENG MOTOR Co Ltd
Current assignee: Dongguan jilaisheng motor Limited by Share Ltd
Priority date: 2012-03-19
Filing date: 2012-03-19
Publication date: 2012-11-14
Anticipated expiration: 2022-03-19

Abstract

The utility model discloses a hollow cup motor stator automatic assembly equipment, which comprises a bearing automatic feeding unit, a magnetic steel automatic feeding unit, a casing automatic feeding unit, a rotary type double-pressure head unit, a removal unit, a pressing-in cylinder and a workbench. The bearing automatic feeding unit consists of a vibration disc, a guide groove, a feeding cylinder, a bearing positioning block, a bearing clamping elastic manipulator and a linear guide rail. The magnetic steel automatic feeding unit consists of a magnetic steel arrangement groove, a push plate, a push plate cylinder, a position sensor, a magnetic steel manipulator positioning block, a single-row magnetic steel conveying unit and a magnetic steel feeding cylinder. The casing automatic feeding unit consists of a casing vibration disc, a casing guide groove, a feeding mechanical chuck, a casing feeding cylinder, a feeding auxiliary unit, a feeding detection sensor and a position sensor. The rotary type double-pressure head unit consists of a linear rotation unit, a rotation stopper, a positioning pressure head A, a positioning pressure head B and a rotating disc. The hollow cup motor stator automatic assembly equipment improves the production efficiency and reduces the defective rate and the labor cost.

Description

Drag cup motor stator automatic assembly equipment

Technical field

The utility model relates to a kind of motor stator mounting equipment, particularly a kind of drag cup motor stator automatic assembly equipment.

Background technology

It is later that the drag cup motor gets into the domestic market; Its volume is little; The characteristics that efficient is high all have practical value in a lot of fields, but the reason of volume, the part of its motor is also more small and exquisite; Each manufacturer all adopts manually-operated pattern to popularize production, makes the production company of this motor get into labor-intensive enterprise.Stator because of the drag cup motor is the critical piece of motor again; Though each part can be unified type, processing step such as the assembling of stator at present is divided into all that bearing is pressed into, magnet steel is pressed into, magnetize in hole, stator school, stator needs certain human resources; And benefit all is artificial control; Quality also with artificial in a restless state of mind and unstable, has rolled up cost of labor, has reduced the article mass effect of product.

The utility model content

For addressing the above problem, the characteristics and the requirement of the comprehensive drag cup motor stator of the utility model part to the technology characteristics of stator, have designed a kind of drag cup motor stator automatic assembly equipment on the basis of manual process step.

The drag cup motor stator automatic assembly equipment that the utility model provides, comprise send automatically bearing arrangement, automatically send the magnet steel device, automatically send casing device, rotary pair of indenter device, withdrawing device, be pressed into cylinder and workbench.The said bearing arrangement that send automatically comprises vibrating disc, guide groove, feeding cylinder, bearing locating piece, bearing gripping elastic mechanical hand and line slideway; The said magnet steel device that send automatically comprises that magnet steel arranges groove, push pedal, push pedal cylinder, position transducer, magnet steel manipulator locating piece, single magnet steel conveyer and magnet steel and send into cylinder.The said casing device that send automatically comprises casing vibrating disc, casing guide groove, feeding mechanical chuck, casing feeding cylinder, feeding servicing unit, charging detecting sensor, position transducer.Said rotary pair of indenter device comprises straight line whirligig, rotary stopper device, location pressure head A, location pressure head B and rotating disk.Said location pressure head is two pressure heads, and interchangeable 180 degree that rotate back and forth, and said withdrawing device is to draw the mode of mentioning, and said withdrawing device is to be processed by the magnet steel that can magnetize, and vibrating disc is to transport material through the mode of vibrations.

The beneficial effect of the utility model is: a kind of drag cup motor stator automatic assembly equipment; Applicable to the stator pack assembling production lines of drag cup motor, for accurately assembling instant technical support and guarantee is provided, its electric control system is mainly accomplished electronically controlled target by PLC programmable controller and the mutual cooperation of inductor in the majority; Mainly to be stator part that each is single via vibrating disc and gathering sill and various kinds manipulator send on two pressure head anchor clamps of platen mechanical part accurately locatees; Utilize moving back and forth of spur gear, the location that control platen 180 degree rotate back and forth is equipped with pneumatic compression device; The mode in turn of intersecting is assembled the part on two pressure heads; After the moulding, take out in the stator slave unit, promptly accomplished the stator process of assembling automatically there being pneumatic part to add the magnetic mechanical hand.In its process; Be aided with the transducer and the switch that detect and monitor; Cooperate electric control system, the action that press-fits not in place or scarce part is adjusted automatically and reported to the police, guaranteed the quality requirements after the stator moulding; Improve the efficient of production line, reduced the fraction defective and the cost of labor of production line.

Description of drawings

Fig. 1 is that the utility model send the bearing arrangement structural representation automatically.

Fig. 2 is that the utility model send magnet steel apparatus structure sketch map automatically.

Fig. 3 is that the utility model send the casing device structural representation automatically.

Fig. 4 is rotary pair of pressure head structure sketch map of the utility model.

Fig. 5 is the utility model structural representation.

Embodiment

Below in conjunction with accompanying drawing the utility model is done following detailed description.

The utility model shown in Figure 1 send the bearing arrangement part automatically, comprises vibrating disc 1, guide groove 2, feeding cylinder 3, bearing locating piece 4, bearing gripping elastic mechanical hand 5 and line slideway 6; At first bearing integral is put into said vibrating disc 1; Vibrations through said vibrating disc 1 are with orderly being arranged in the said guide groove 2 of bearing; Become single move mode to move to single location in the said bearing locating piece 4, locate fast 4 with said bearing at this moment because of said bearing gripping elastic mechanical hand 5 and be coaxial setting, utilize the effect of inertia of returning of said feeding cylinder 3; Said elastic mechanical hand 5 gripping bearings; Through the action of said feeding cylinder 3, deliver to the plug of said location pressure head B24 along said line slideway 6 and locate again, bearing is sent into completion.

As shown in Figure 2, the utility model send magnet steel device part automatically, comprises that magnet steel arranges groove 14, push pedal 15, push pedal cylinder 16, position transducer 17, magnet steel manipulator locating piece 18, single magnet steel conveyer 19 and magnet steel and send into cylinder 20; Become the upright monolayer alignment mode of many rows to put into the magnet steel of making by not magnetic material the magnet steel that has magnetized and arrange groove 14; Effect through said push pedal 15 and said push pedal cylinder 16; Single magnet steel is pushed into said single magnet steel conveyer 19,, magnet steel is headed into location in the said magnet steel manipulator locating piece 18 with single mode through the cylinder action of said single magnet steel conveyer 19; At this moment said position transducer 17 is sensed the arrival of magnet steel; Provide instruction, said magnet steel is sent into cylinder 20 actions, magnet steel is sent to the plug location of said location pressure head B24; Said location pressure head 24 accepts that the Rotate 180 degree is to the position of said location pressure head A23 behind the supplied materials, and magnet steel is sent into completion;

Fig. 3 is that the utility model send housing part automatically, comprises casing vibrating disc 7, casing guide groove 8, feeding mechanical chuck 9, casing feeding cylinder 10, feeding servicing unit 11, charging detecting sensor 12, position transducer 13; Casing is poured in the said casing vibrating disc 7, and through the effect of vibrations, casing is aligned in the said casing guide groove 8 and moves forward; The arrival of said charging detecting sensor 12 induction casings; Said feeding mechanical chuck 9 actions clamp casing, and this moment, said position transducer 13 was sensed the casing of said feeding mechanical chuck 9; Said feeding servicing unit 11 actions are given in instruction; Said feeding shop helps device 11 that the overall operation table top is promoted with after the height of said location pressure head B24 is consistent, and said casing feeding cylinder 10 moves, and casing is sent to rotate and be equipped with among the said location pressure head B24 of bearing and magnet steel locatees; Said feeding mechanical chuck 9 unclamps, other actions wait next instruction that resets.

Fig. 4 is rotary pair of pressure head part of the utility model, comprises straight line whirligig 21, rotary stopper device 22, location pressure head A23, location pressure head B24 and rotating disk 25; When said location pressure head B24 has received bearing and magnet steel positioning instruction; Said straight line whirligig 21 actions; Cooperate with said rotary stopper device 22, said location pressure head B24 and said location pressure head A23 are carried out location swap through said rotating disk, at this moment; Said location pressure head A23 accepts bearing and magnet steel positioning instruction, repeats said process.

Fig. 5 is the utility model overall structure figure; The said cylinder 26 that is pressed into is respectively said positioning head A23, last bearing, magnet steel and the casing of B24 to be passed through pressure; Assembling all-in-one-piece stator utilizes magnetic that stator is picked up the effect of depositing from said location pressure head A23 and said location pressure head B24 by said withdrawing device 27 again.

This production structure reaches full-automatic purpose through the cooperation operation of electric control system and mechanical part on the table top of workbench 28.

Claims

1. drag cup motor stator automatic assembly equipment, comprise send automatically bearing arrangement, automatically send the magnet steel device, automatically send casing device, rotary pair of indenter device, withdrawing device, be pressed into cylinder and workbench: it is characterized in that: the said bearing arrangement that send automatically comprises vibrating disc, guide groove, feeding cylinder, bearing locating piece, bearing gripping elastic mechanical hand and line slideway; The said magnet steel device that send automatically comprises that magnet steel arranges groove, push pedal, push pedal cylinder, position transducer, magnet steel manipulator locating piece, single magnet steel conveyer and magnet steel and send into cylinder; The said casing device that send automatically comprises casing vibrating disc, casing guide groove, feeding mechanical chuck, casing feeding cylinder, feeding servicing unit, charging detecting sensor, position transducer; Said rotary pair of indenter device comprises straight line whirligig, rotary stopper device, location pressure head and rotating disk.

2. drag cup motor stator mounting equipment according to claim 1 is characterized in that: said location pressure head is two pressure heads, and interchangeable 180 degree that rotate back and forth.

3. drag cup motor stator mounting equipment according to claim 1 is characterized in that: said withdrawing device is to be processed by the magnet steel that can magnetize.