CN204262697U - A permanent magnet stepping motor assembly machine - Google Patents
A permanent magnet stepping motor assembly machine Download PDFInfo
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- CN204262697U CN204262697U CN201420607866.4U CN201420607866U CN204262697U CN 204262697 U CN204262697 U CN 204262697U CN 201420607866 U CN201420607866 U CN 201420607866U CN 204262697 U CN204262697 U CN 204262697U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种永磁式步进电机组装机。 The utility model relates to a permanent magnet type stepping motor assembly machine.
背景技术 Background technique
永磁步进电机中心轴组装工序一直使用的是半自动的小冲床来冲压,一人一机,手动上料和取料,操作员工作强度大,效率极低,极大的制约了电机产量。 The assembly process of the permanent magnet stepping motor center shaft has been using a semi-automatic small punching machine for punching, one person, one machine, manual loading and unloading, the operator's work intensity is high, and the efficiency is extremely low, which greatly restricts the output of the motor.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种永磁式步进电机组装机。 In order to overcome the deficiencies of the prior art, the utility model provides a permanent magnet stepping motor assembly machine.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种永磁式步进电机组装机,包括机架; A permanent magnet type stepper motor assembly machine, including a frame;
转盘,该转盘通过一转动装置设置在机架上,且在转盘上设置有至少一个的机壳定位夹具,所述机壳定位夹具上设置有分别与机壳、中心轴对应的凹槽和孔位; A turntable, the turntable is arranged on the frame through a rotating device, and at least one casing positioning fixture is arranged on the turntable, and the casing positioning fixture is provided with grooves and holes corresponding to the casing and the central axis respectively bit;
机壳振动送料盘,所述机壳振动送料盘设置在机架的侧面用于输送机壳; The casing vibrating feeding tray, the casing vibrating feeding tray is arranged on the side of the frame for conveying the casing;
中心轴振动送料盘,所述中心轴振动送料盘设置在机架的侧面用于输送中心轴; The central axis vibrating feeding tray, the central axis vibrating feeding tray is arranged on the side of the frame for conveying the central axis;
送中心轴装置,该送中心轴装置与中心轴振动送料盘对接,并能够将中心轴送至机壳定位夹具上的孔位; Sending the central shaft device, the central shaft sending device is docked with the central shaft vibrating feeding plate, and can send the central shaft to the hole on the positioning fixture of the casing;
检测中心轴装置,该检测中心轴装置设置在转盘侧面,用于检测中心轴是否放入机壳定位夹具上的孔位; Detecting the central axis device, the detecting central axis device is arranged on the side of the turntable, and is used to detect whether the central axis is placed in the hole on the positioning fixture of the casing;
取机壳机械手,该取机壳机械手通过一送机壳导轨与机壳振动送料盘对接,并能够将机壳放置至机壳定位夹具上的凹槽; Take the casing manipulator, which is docked with the casing vibrating feeding tray through a casing feeding guide rail, and can place the casing to the groove on the casing positioning fixture;
压装装置,该压装装置用于将放置在机壳定位夹具上的机壳和中心轴铆压组装; a press-fitting device, which is used for riveting and assembling the casing placed on the casing positioning fixture and the central shaft;
取料机械手,该取料机械手设置在转盘侧面,用于将组装完成的机壳从机壳定位夹具中取出。 A material retrieving manipulator, which is arranged on the side of the turntable, is used to take out the assembled casing from the casing positioning fixture.
所述转动装置包括一驱动电机及皮带传动机构,所述驱动电机通过该皮带传动机构连接至转盘并带动转盘转动。 The rotating device includes a driving motor and a belt transmission mechanism, the driving motor is connected to the turntable through the belt transmission mechanism and drives the turntable to rotate.
所述送中心轴装置包括固定在机架上的送中心轴滑动平台、固定在送中心轴滑动平台上的送中心轴横向气缸、设置在送中心轴横向气缸顶杆上的送中心轴纵向气缸,所述送中心轴纵向气缸的顶杆上设置有与中心轴对应的夹具。 The central shaft delivery device includes a central shaft delivery sliding platform fixed on the frame, a central shaft delivery transverse cylinder fixed on the central shaft delivery sliding platform, and a central shaft longitudinal delivery cylinder arranged on the center shaft transverse cylinder push rod. , A clamp corresponding to the central axis is arranged on the ejector rod of the longitudinal cylinder for sending the central axis.
所述检测中心轴装置包括固定在机架上的检测气缸及设置在检测气缸顶杆上的与中心轴对应的检测头。 The detection central axis device includes a detection cylinder fixed on the frame and a detection head corresponding to the central axis arranged on the push rod of the detection cylinder.
所述取机壳机械手包括固定在机架上的取机壳滑动平台、固定在取机壳滑动平台上的取机壳横向气缸、设置在取机壳横向气缸顶杆上的取机壳纵向气缸,所述取机壳纵向气缸的顶杆上设置有与机壳对应的夹具。 The casing removal manipulator includes a casing removal sliding platform fixed on the frame, a casing removal horizontal cylinder fixed on the casing removal sliding platform, and a casing longitudinal cylinder arranged on the casing removal horizontal cylinder push rod. , A clamp corresponding to the casing is arranged on the ejector rod of the vertical cylinder for taking the casing.
所述压装装置包括固定在机架上的压装支架及设置在压装支架上的压装气缸,所述压装气缸上设置有压装模具。 The press-fitting device includes a press-fit bracket fixed on the frame and a press-fit cylinder arranged on the press-fit bracket, and a press-fit mold is arranged on the press-fit cylinder.
所述取料机械手包括翻转机构及设置在翻转机构上的取料气缸,所述取料气缸上设置有一取件夹具。 The reclaiming manipulator includes an overturning mechanism and a reclaiming cylinder arranged on the overturning mechanism, and a pick-up clamp is arranged on the reclaiming cylinder.
本实用新型的有益效果是:一种永磁式步进电机组装机,包括机架、转盘、机壳振动送料盘、中心轴振动送料盘、送中心轴装置、检测中心轴装置、取机壳机械手、压装装置、取料机械手,转盘上面均匀分布多个机壳定位夹具,工作时,首先,送中心轴装置将中心轴放置到机壳定位夹具中心的孔位,然后转盘旋转到检测中心轴装置,检测到有中心轴则旋转到取机壳机械手并将机壳放置到机壳定位夹具上,压装装置将机壳与中心轴进行准确铆压,旋转到取料机械手,取料机械手直接将铆压好的机壳取出放到流水线,即可完成中心轴与机壳的组装,全自动生产,不需要有专人操作,节省人工成本,提高生产效率,并配置有检测装置,杜绝人为操作带来的不良,提高产品质量。 The beneficial effect of the utility model is: a permanent magnet type stepping motor assembly machine, including a frame, a turntable, a casing vibrating feeding tray, a central axis vibrating feeding tray, a central axis sending device, a detecting central axis device, and a casing Manipulator, press-fitting device, reclaiming manipulator, multiple casing positioning fixtures evenly distributed on the turntable, when working, first, send the central axis device to place the central axis to the hole in the center of the casing positioning fixture, and then the turntable rotates to the detection center Shaft device, when it detects that there is a central shaft, it will rotate to the manipulator for picking up the casing and place the casing on the positioning fixture of the casing. Take out the riveted casing directly and put it on the assembly line to complete the assembly of the central shaft and the casing. Fully automatic production does not require special personnel to operate, saves labor costs, improves production efficiency, and is equipped with detection devices to eliminate artificial Eliminate defects caused by operation and improve product quality.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图之一; Fig. 1 is one of structural representation of the utility model;
图2是本实用新型的结构示意图之二; Fig. 2 is the second structural representation of the utility model;
图3是本实用新型的俯视图; Fig. 3 is the top view of the utility model;
图4是本实用新型的隐藏机壳振动送料盘时的结构示意图; Fig. 4 is a structural schematic diagram of the hidden casing of the present invention when vibrating the feeding tray;
图5是本实用新型的转盘的结构示意图。 Fig. 5 is a structural schematic diagram of the turntable of the present invention.
具体实施方式 Detailed ways
参照图1至图5,图1至图5是本实用新型一个具体实施例的结构示意图,如图所示,一种永磁式步进电机组装机,包括机架1、转盘2、机壳振动送料盘3、中心轴振动送料盘4、送中心轴装置5、检测中心轴装置6、取机壳机械手7、压装装置8、取料机械手9。 Referring to Fig. 1 to Fig. 5, Fig. 1 to Fig. 5 is a schematic structural view of a specific embodiment of the present invention, as shown in the figure, a permanent magnet stepper motor assembly machine includes a frame 1, a turntable 2, a casing Vibrating feeding tray 3, central axis vibrating feeding tray 4, sending central axis device 5, detecting central axis device 6, taking out the casing manipulator 7, pressing device 8, and retrieving manipulator 9.
如图所示,所述转盘2通过一转动装置设置在机架1上,且在转盘2上设置有六个的机壳定位夹具21,所述机壳定位夹具21上设置有分别与机壳、中心轴对应的凹槽和孔位,所述转动装置包括一驱动电机22及皮带传动机构23,所述驱动电机22通过该皮带传动机构23连接至转盘2并带动转盘2转动。 As shown in the figure, the turntable 2 is arranged on the frame 1 through a rotating device, and six casing positioning jigs 21 are arranged on the turntable 2, and the casing positioning jigs 21 are respectively provided with 1. The groove and hole position corresponding to the central axis. The rotating device includes a driving motor 22 and a belt transmission mechanism 23. The driving motor 22 is connected to the turntable 2 through the belt transmission mechanism 23 and drives the turntable 2 to rotate.
如图所示,所述机壳振动送料盘3设置在机架1的侧面用于输送机壳,所述中心轴振动送料盘4设置在机架1的侧面用于输送中心轴。 As shown in the figure, the casing vibrating feeding tray 3 is arranged on the side of the frame 1 for conveying the casing, and the central axis vibrating feeding tray 4 is arranged on the side of the frame 1 for conveying the central axis.
如图所示,所述送中心轴装置5与中心轴振动送料盘4对接,并能够将中心轴送至机壳定位夹具21上的孔位,所述送中心轴装置5包括固定在机架1上的送中心轴滑动平台51、固定在送中心轴滑动平台51上的送中心轴横向气缸52、设置在送中心轴横向气缸52顶杆上的送中心轴纵向气缸53,所述送中心轴纵向气缸53的顶杆上设置有与中心轴对应的夹具。 As shown in the figure, the central shaft sending device 5 is docked with the central shaft vibrating feeding tray 4, and can send the central shaft to the hole position on the casing positioning fixture 21. The central shaft sending device 5 includes The central axis sliding platform 51 on 1, the central axis horizontal cylinder 52 fixed on the central axis sliding platform 51, the central axis longitudinal cylinder 53 arranged on the central axis horizontal cylinder 52 pushrod, the center axis A clamp corresponding to the central axis is arranged on the push rod of the shaft longitudinal cylinder 53 .
如图所示,检测中心轴装置6,该检测中心轴装置6设置在转盘2侧面,用于检测中心轴是否放入机壳定位夹具21上的孔位,所述检测中心轴装置6包括固定在机架1上的检测气缸61及设置在检测气缸61顶杆上的与中心轴对应的检测头62。 As shown in the figure, detect the central shaft device 6, the detection central shaft device 6 is arranged on the side of the turntable 2, and is used to detect whether the central shaft is placed in the hole on the casing positioning fixture 21, and the detection central shaft device 6 includes a fixed The detection cylinder 61 on the frame 1 and the detection head 62 corresponding to the central axis arranged on the push rod of the detection cylinder 61 .
如图所示,所述取机壳机械手7通过一送机壳导轨31与机壳振动送料盘3对接,并能够将机壳放置至机壳定位夹具21上的凹槽,所述取机壳机械手7包括固定在机架1上的取机壳滑动平台71、固定在取机壳滑动平台71上的取机壳横向气缸72、设置在取机壳横向气缸72顶杆上的取机壳纵向气缸73,所述取机壳纵向气缸73的顶杆上设置有与机壳对应的夹具74。 As shown in the figure, the manipulator 7 for taking the casing is docked with the vibrating feeding tray 3 of the casing through a casing feeding guide rail 31, and can place the casing to the groove on the casing positioning fixture 21. The manipulator 7 includes a casing sliding platform 71 fixed on the frame 1, a casing horizontal cylinder 72 fixed on the casing sliding platform 71, and a casing longitudinal cylinder 72 arranged on the casing horizontal cylinder 72 push rod. Cylinder 73, and the clamp 74 corresponding to the casing is arranged on the push rod of the longitudinal cylinder 73 for taking the casing.
如图所示,所述压装装置8用于将放置在机壳定位夹具21上的机壳和中心轴铆压组装,所述压装装置8包括固定在机架1上的压装支架81及设置在压装支架81上的压装气缸82,所述压装气缸82上设置有压装模具83。 As shown in the figure, the press-fitting device 8 is used for riveting and assembling the casing placed on the casing positioning jig 21 and the central shaft, and the press-fitting device 8 includes a press-fitting bracket 81 fixed on the frame 1 And the press-fit cylinder 82 arranged on the press-fit bracket 81, the press-fit cylinder 82 is provided with a press-fit mold 83.
如图所示,所述取料机械手9设置在转盘2侧面,用于将组装完成的机壳从机壳定位夹具21中取出,所述取料机械手9包括翻转机构91及设置在翻转机构91上的取料气缸92,所述取料气缸92上设置有一取件夹具93,所述的翻转机构91可采用电机驱动翻转或气缸驱动翻转,在此不作详述。 As shown in the figure, the retrieving manipulator 9 is arranged on the side of the turntable 2, and is used to take out the assembled casing from the casing positioning fixture 21. There is a retrieving cylinder 92 on the top, and a retrieving clamp 93 is arranged on the reclaiming cylinder 92. The reversing mechanism 91 can be driven by a motor or driven by a cylinder, and will not be described in detail here.
本实用新型通过上述结构,在转盘2上形成五个工位,分别是:送中心轴工位、中心轴检测工位、送机壳工位、铆压工位、取料工位,机壳振动送料盘3还配有一个自动倒料装置,机架1上还有一个触摸屏,可以手动调试设备和统计生产数据报表,转盘1上设置有与皮带传动机构连接的凸轮分割器,通过该凸轮分割器使得转盘2拥有高精度的定位能力,保证每个各位位置精准。 The utility model forms five stations on the turntable 2 through the above-mentioned structure, which are respectively: the station for sending the central axis, the station for detecting the central axis, the station for sending the casing, the station for riveting and pressing, the station for taking material, and the station for casing The vibrating feeding tray 3 is also equipped with an automatic unloading device. There is also a touch screen on the frame 1, which can manually debug equipment and statistical production data reports. The turntable 1 is provided with a cam divider connected with the belt transmission mechanism. The divider enables the turntable 2 to have high-precision positioning capabilities, ensuring that each position is accurate.
工作时,首先,中心轴装置5在送中心轴工位将中心轴准确的放置到机壳定位夹具21中心的孔位,然后转盘2旋转到中心轴检测工位,检测中心轴装置6检测到有中心轴则旋转到送机壳工位并通过取机壳机械手7将机壳放置到机壳定位夹具21上,若检测不到中心轴则不会送机壳直接转到铆压工位,压装装置8在铆压工位将机壳与中心轴进行准确铆压,旋转到取料工位,取料机械手9直接将铆压好的机壳取出放到流水线,即可完成中心轴与机壳的组装,全自动生产,不需要有专人操作,节省人工成本,提高生产效率,并配置有检测装置,杜绝人为操作带来的不良,提高产品质量。 During work, at first, the central shaft device 5 accurately places the central shaft in the hole in the center of the casing positioning fixture 21 at the central shaft delivery station, and then the turntable 2 rotates to the central shaft detection station, and the detection central shaft device 6 detects If there is a central axis, it will rotate to the station for sending the casing and place the casing on the casing positioning fixture 21 by taking the casing manipulator 7. If the central axis cannot be detected, the casing will not be sent and directly transferred to the riveting station. The pressing device 8 accurately rivets the casing and the central shaft at the riveting station, and rotates to the retrieving station. The retrieving manipulator 9 directly takes out the riveted casing and puts it on the assembly line to complete the assembly of the central shaft and the center shaft. The assembly of the casing is fully automatic and does not require special personnel to operate, which saves labor costs and improves production efficiency. It is also equipped with detection devices to eliminate defects caused by manual operations and improve product quality.
在本实用新型中,所涉及的夹具、定位装置、模具等均是与电机各个部件对应的专用设备,其可根据不同的电机设置,且其结构方式也为业内所常用,其具体机构在此不作详述。 In this utility model, the fixtures, positioning devices, molds, etc. involved are special equipment corresponding to the various parts of the motor, which can be set according to different motors, and its structure is also commonly used in the industry. The specific mechanism is here No details are given.
以上对本实用新型的较佳实施进行了具体说明,当然,本实用新型还可以采用与上述实施方式不同的形式,熟悉本领域的技术人员在不违背本发明精神的前提下所作的等同的变换或相应的改动,都应该属于本实用新型的保护范围内。 The preferred implementation of the present utility model has been specifically described above. Of course, the present utility model can also adopt forms different from the above-mentioned embodiments, and those skilled in the art can make equivalent transformations or modifications without violating the spirit of the present invention. Corresponding changes should all belong to the protection scope of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420607866.4U CN204262697U (en) | 2014-10-21 | 2014-10-21 | A permanent magnet stepping motor assembly machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420607866.4U CN204262697U (en) | 2014-10-21 | 2014-10-21 | A permanent magnet stepping motor assembly machine |
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| CN204262697U true CN204262697U (en) | 2015-04-15 |
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| CN201420607866.4U Expired - Fee Related CN204262697U (en) | 2014-10-21 | 2014-10-21 | A permanent magnet stepping motor assembly machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458688A (en) * | 2015-12-25 | 2016-04-06 | 苏州博众精工科技有限公司 | Device for assembling wind wheel and motor |
| CN105458654A (en) * | 2015-12-25 | 2016-04-06 | 苏州博众精工科技有限公司 | Grabbing device |
| CN108994607A (en) * | 2016-11-22 | 2018-12-14 | 东莞理工学院 | A kind of gear oil syringe cabinet kludge |
-
2014
- 2014-10-21 CN CN201420607866.4U patent/CN204262697U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458688A (en) * | 2015-12-25 | 2016-04-06 | 苏州博众精工科技有限公司 | Device for assembling wind wheel and motor |
| CN105458654A (en) * | 2015-12-25 | 2016-04-06 | 苏州博众精工科技有限公司 | Grabbing device |
| CN105458688B (en) * | 2015-12-25 | 2018-03-20 | 博众精工科技股份有限公司 | Assemble the device of wind wheel and motor |
| CN108994607A (en) * | 2016-11-22 | 2018-12-14 | 东莞理工学院 | A kind of gear oil syringe cabinet kludge |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20150415 Termination date: 20181021 |