CN202010892U - 一种专用活塞加工第四轴的数控加工中心座台 - Google Patents
一种专用活塞加工第四轴的数控加工中心座台 Download PDFInfo
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- CN202010892U CN202010892U CN2011201012493U CN201120101249U CN202010892U CN 202010892 U CN202010892 U CN 202010892U CN 2011201012493 U CN2011201012493 U CN 2011201012493U CN 201120101249 U CN201120101249 U CN 201120101249U CN 202010892 U CN202010892 U CN 202010892U
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- 210000000078 Claw Anatomy 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型涉及发动机铝活塞机械加工技术领域，具体说是一种专用活塞加工第四轴的数控加工中心座台。为实现上述目的，设计一种专用活塞加工第四轴的数控加工中心座台，包括工作底板、横向压紧装置、液压卡盘、伺服转盘、电机，其特征在于：工作底板的左侧设有固定机架，固定机架上设有横向压紧装置，工作底板的右侧设有另一固定机架，另一固定机架上设有伺服转盘，伺服转盘的左端设有液压卡盘，液压卡盘的左端设有卡爪，伺服转盘的右端设有电机。同现有技术相比，是使粗镗销孔、镗削储油袋、钻油孔等工序通过一次装夹加工，避免了重复装夹带来的精度、尺寸波动，使活塞加工质量和效率大大提升，也相应减少了对设备、人员的需求。
Description
一种专用活塞加工第四轴的数控加工中心座台
技术领域
[0001] 本实用新型涉及发动机铝活塞机械加工技术领域，具体说是一种专用活塞加工第四轴的数控加工中心座台。
背景技术
[0002] 传统铝活塞的粗镗销孔、镗削储油袋、钻油孔加工时，需要将活塞拆卸下来，换个角度，再定位，继续加工，这样活塞需要多次定位，随着活塞机加工要求不断提高，活塞加工定位精度要求也相应提高，多次重复定位严重影响加工精度。
发明内容
[0003] 本实用新型为克服现有技术的不足，提供了在传统数控加工中三轴的基础上增加第四轴，使活塞在加工完第一道工序后，旋转到特定角度继续加工，来实现对活塞的多次加工。
[0004] 为实现上述目的，设计一种专用活塞加工第四轴的数控加工中心座台，包括工作底板、横向压紧装置、液压卡盘、伺服转盘、电机，其特征在于：工作底板的左侧设有固定机架，固定机架上设有横向压紧装置，工作底板的右侧设有另一固定机架，另一固定机架上设有伺服转盘，伺服转盘的左端设有液压卡盘，液压卡盘的左端设有卡爪，伺服转盘的右端设有电机。
[0005] 所述的卡爪下方设有托架；所述的横向压紧装置中压头的左侧设有油缸；所述的压头的中心与卡爪的中心在一水平线上。
[0006] 本实用新型同现有技术相比，是使粗镗销孔、镗削储油袋、钻油孔等工序通过一次装夹加工，避免了重复装夹带来的精度、尺寸波动，使活塞加工质量和效率大大提升，也相应减少了对设备、人员的需求。
附图说明
[0007] 图1为本实用新型结构的示意图。
[0008] 图2为图1中沿A-A向剖视图。
[0009] 图3为图1中沿B-B向剖视图。
[0010] 参加图1至图3，1为工作底板，2为横向压紧装置，3为油缸，4为压头，5为活塞，6 为卡爪，7为液压卡盘，8为伺服转盘，9为电机，10为托架。
具体实施方式
[0011] 下面根据附图对本实用新型做进一步的说明。
[0012] 如图1，图2，图3，活塞5下方的托架10具有升降作用，托架10对活塞5进行初步定位，活塞5的头部被液压卡盘7的卡爪6定位的同时，位于工作底板1左侧的横向压紧装置2，其右端的压头4后方的油缸3将压头4推向活塞5，从而顶住活塞5，使活塞5定位稳定，电机9给伺服转盘8提供动力，伺服转盘8的旋转带动液压卡盘7的旋转，从而使活塞 5跟着旋转，整个工作底板1可以前后、左右运动，活塞5上方设有刀具进行上下运动，这样在传统数控机床只有三轴的基础上，增加了一个能够旋转的第四轴，使活塞的粗镗销孔、镗削储油袋、钻油孔等工序通过一次装夹加工，大大提高了加工精度。
Claims (4)
1. 一种专用活塞加工第四轴的数控加工中心座台，包括工作底板、横向压紧装置、液压卡盘、伺服转盘、电机，其特征在于：工作底板（1)的左侧设有固定机架，固定机架上设有横向压紧装置（2)，工作底板（1)的右侧设有另一固定机架，另一固定机架上设有伺服转盘 (8)，伺服转盘（8)的左端设有液压卡盘（7)，液压卡盘（7)的左端设有卡爪（6)，伺服转盘 (8)的右端设有电机（9)。
2.如权利要求1所述的一种专用活塞加工第四轴的数控加工中心座台，其特征在于： 卡爪（6)下方设有托架。
3.如权利要求1所述的一种专用活塞加工第四轴的数控加工中心座台，其特征在于： 横向压紧装置（2)中压头（4)的左侧设有油缸（3)。
4.如权利要求1所述的一种专用活塞加工第四轴的数控加工中心座台，其特征在于： 压头（4)与卡爪（6)的中心在一水平线上。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699690A (zh) * | 2012-05-02 | 2012-10-03 | 宁国双宁机械有限公司 | 洗衣机波轮轴钻孔设备的移动刀座 |
| CN103028950A (zh) * | 2012-12-17 | 2013-04-10 | 日照市七星汽车部件有限公司 | 转向节专用加工中心第四轴旋转加工装置 |
| CN104439372A (zh) * | 2014-11-18 | 2015-03-25 | 宁波市凯博数控机械有限公司 | 一种加工复杂曲面深腔的数控镗铣床 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699690A (zh) * | 2012-05-02 | 2012-10-03 | 宁国双宁机械有限公司 | 洗衣机波轮轴钻孔设备的移动刀座 |
| CN103028950A (zh) * | 2012-12-17 | 2013-04-10 | 日照市七星汽车部件有限公司 | 转向节专用加工中心第四轴旋转加工装置 |
| CN103028950B (zh) * | 2012-12-17 | 2015-06-17 | 日照市七星汽车部件有限公司 | 转向节专用加工中心第四轴旋转加工装置 |
| CN104439372A (zh) * | 2014-11-18 | 2015-03-25 | 宁波市凯博数控机械有限公司 | 一种加工复杂曲面深腔的数控镗铣床 |
| CN104439372B (zh) * | 2014-11-18 | 2018-12-07 | 宁波市凯博数控机械有限公司 | 一种加工复杂曲面深腔的数控镗铣床 |
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