CN201788390U - Andon system for numerical control drilling machine - Google Patents
Andon system for numerical control drilling machine Download PDFInfo
- Publication number
- CN201788390U CN201788390U CN2010201940064U CN201020194006U CN201788390U CN 201788390 U CN201788390 U CN 201788390U CN 2010201940064 U CN2010201940064 U CN 2010201940064U CN 201020194006 U CN201020194006 U CN 201020194006U CN 201788390 U CN201788390 U CN 201788390U
- Authority
- CN
- China
- Prior art keywords
- signal
- rig
- normal
- numerically controlled
- lamp system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Numerical Control (AREA)
Abstract
The utility model discloses an Andon system for a numerical control drilling machine. The Anton system comprises a numerical control drilling machine, a signal acquisition module, a programmable logic control module and a display module, one end of the signal acquisition module is connected with the numerical control drilling machine while the other end is connected with the programmable logic control module, and the programmable logic control module processes signals and then outputs control signals to the display module. The Andon system for a numerical control drilling machine can carry out a new scheme for increasing utilization rate of drilling machines in the production field of numerical control drilling machines, and is capable of increasing utilization rate of drilling machines and improving production efficiency by scientific means of visual management to states of drilling machines.
Description
Technical field
The utility model relates to a kind of numerically controlled drill management system, relates in particular to a kind of numerically controlled drill peace lamp system.
Background technology
Peace lamp system (ANDON) is a kind of computer management tools of modern enterprise, is mainly used in the visualizing management that realizes the scene, workshop.The peace lamp system can be collected in the workshop relevant devices and quality management etc. and produce relevant information, after being handled, controls workshop light and the audible alarm system everywhere that be distributed in.
The numerically controlled drill of PCB industry during operation, the time corrective maintenance arranged, clean chuck, dockboard, initial workpiece are handled, gadget abnormality processing and the situation that asks for help take place, under the existing situation processing of these situations is not carried out the visualizing management of science, caused drilling equipment saturatedly not operate.
The utility model content
The purpose of this utility model be at existing drilling equipment can not saturated running problem, a kind of numerically controlled drill peace lamp system is provided, existing drilling equipment is carried out the visualizing management, improve the utilization factor of drilling equipment.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of numerically controlled drill peace lamp system is provided, comprise signal acquisition module, universal logic module and display module, described signal acquisition module input end connects numerically controlled drill, described signal acquisition module output terminal connects the input end of universal logic module, and the output terminal of described universal logic module connects display module.
Wherein, described signal acquisition module comprises: the operate as normal signal gathering unit of output operate as normal signal when the rig operate as normal; when the maintenance signal gathering unit of rig at inside the plan when maintenance output rig maintenance signal; when rig the cleaning chuck occurs, changes the standby signal collecting unit of exporting standby signal when film, dockboard or initial workpiece are handled, when appearring in rig, exports by cancel closedown the rig abnormal signal collecting unit of rig abnormal signal.
Wherein, described signal acquisition module is a mode conversion switch.
Wherein, described universal logic module comprises: the rig operate as normal signal processing unit of output operate as normal steering order when receiving the operate as normal signal; The rig maintenance signal processing unit of output rig maintenance steering order when receiving rig maintenance signal; Receiving normal standby signal then exports normal Opportunity awaiting control for linear instruction or receives the standby signal processing unit that the standby timeout signal is then exported the overtime steering order of standby; Receive abnormal signal and then export the abnormal signal processing unit of the unusual steering order of rig.
Wherein, described universal logic module is a programmable logic controller (PLC).
Wherein, described display module comprises: operate as normal display unit, rig maintenance display unit, normal standby display unit, the overtime display unit of standby and rig abnormal show unit.
Wherein, described display module is LED display board or LCD display.
Wherein, described LED display board is provided with LED light, the corresponding numerically controlled drill of each LED light.
Wherein, described peace lamp system also comprises an alarm, and described alarm links to each other with described universal logic module.
The beneficial effects of the utility model are: numerically controlled drill peace lamp system of the present utility model, borer system is carried out the visualizing management of science, and can obviously improve the utilization factor of drilling equipment, enhance productivity.
Description of drawings
Fig. 1 is the utility model numerically controlled drill peace lamp system structural representation;
Fig. 2 is the utility model signal acquisition module structural representation;
Fig. 3 is the utility model universal logic module structural representation;
Fig. 4 is the utility model display module structural representation;
Fig. 5 is the utility model numerically controlled drill peace lamp system circuit diagram;
Fig. 6 is the utility model LED lamp internal circuit diagram;
Fig. 7 is the utility model LED display board planar structure synoptic diagram.
Embodiment
By describing technology contents of the present utility model, structural attitude in detail, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 1, the utility model numerically controlled drill peace lamp system comprises signal acquisition module 2, universal logic module 3 and display module 4, described signal acquisition module 2 one ends link to each other with numerically controlled drill 1, its other end links to each other with universal logic module 3,3 pairs of signals of universal logic module are handled, and output a control signal to display module 4.
The state of 2 pairs of numerically controlled drills 1 of signal acquisition module is gathered, the status signal of numerically controlled drill is sent into universal logic module 3 to be handled, the state of 3 pairs of numerically controlled drills 1 of universal logic module carries out analyzing and processing, the status signal of numerically controlled drill 1 is converted to control signal sends into display module and show.Gather by the state to numerically controlled drill, and status information is shown with the display module visualizing, managerial personnel analyze the state of rig, and emergency situations is carried out fast processing, can improve the utilization factor of drilling equipment significantly.
Consult Fig. 2, signal acquisition module 2 comprises: rig operate as normal signal gathering unit 2a: output operate as normal signal when the rig operate as normal; Rig maintenance signal gathering unit 2b: when rig during in inside the plan maintenance the output rig maintain signal; Rig standby signal collecting unit 2c: when rig occur to clean chuck, changes film, dockboard, export normal standby signal when initial workpiece is handled, and normal standby signal carried out time monitoring, if normal standby signal exceeds schedule time value, then the standby timeout signal is exported in conversion; Rig abnormal signal collecting unit 2d: when cancel closedown or the operating personnel output rig abnormal signal need seek help the time of pinpointing the problems appears in rig.
The normal operating condition of 2 pairs of rigs of signal acquisition module, normally maintain state, normal holding state, overtime holding state or cancel closedown state and gather, and corresponding each rig state is exported one to one electric signal and sent in the universal logic module 3.
Consult Fig. 3, universal logic module 3 comprises: rig operate as normal signal processing unit 3a: output operate as normal steering order when receiving the operate as normal signal; Rig maintenance signal processing unit 3b: output rig maintenance steering order when receiving rig maintenance signal; Standby signal processing unit 3c receives normal standby signal and then exports normal Opportunity awaiting control for linear instruction, receives the standby timeout signal and then exports the overtime steering order of standby; Abnormal signal processing unit 3d: receive abnormal signal and then export the unusual steering order of rig.
The electric signal of 3 pairs of signal acquisition module inputs of universal logic module is analyzed, and handles, and exporting one to one, steering order arrives display unit 4.
Consult Fig. 4, display module 4 comprises: operate as normal display unit 4a, rig maintenance display unit 4b, normal standby display unit 4c, the overtime display unit 4d of standby, rig abnormal show unit 4e.
Described display module is the LED display board, and described LED display board is provided with LED light, the corresponding numerically controlled drill of each LED light.The peace lamp system also comprises an alarm, and described alarm links to each other with described universal logic module.
Consult Fig. 5 and shown in Figure 6:
1, is sent to the X0 pin of PLC when the operate as normal signal, the Y1 pin output low level signal of PLC, the normal bright green of LED lamp.
2, rig maintenance signal is sent to the X1 pin of PLC, the Y2 pin output low level signal of PLC 120 minutes, LED lamp glassy yellow 120 minutes.
3, the rig standby signal is sent to the X2 pin of PLC, the Y2 pin output low level signal of PLC 15 minutes, LED lamp glassy yellow 15 minutes.
If 4 standby signal duration surpassed 15 minutes or the maintenance signal surpasses 120 minutes, the Y2 pin of PLC is then exported the low level signal of all period interval, makes LED etc. be yellow flicker, and Y0 pin output low level signal, and alarm is rung.
5, the rig abnormal signal is sent to the X3 pin of PLC, and the Y3 pin output low level signal of PLC makes the normal shiny red of LED lamp, and Y0 pin output low level signal, and alarm is rung.
Consult Fig. 7, will divide A, B, four districts of C, D between wagon drill in the utility model LED display board planar structure, each distinguishes 12 bench drill machines.Totally 48 LED lamps on the LED display board, corresponding with each bench drill machine respectively, the color of LED lamp is corresponding with equipment state with state.
If the normal shiny red of A5# pilot lamp represents that then No. 5 rig in A workshop occurs unusually, director gaffer in workshop should arrive corresponding rig position at once, deals with problems.If C7# pilot lamp amber light flicker, represent that then No. 7 rig standby in C workshop is overtime or it is overtime to maintain, director gaffer in workshop also should arrive corresponding rig position at once, deals with problems.
The LED display board can change LCD display into, PLC outputs to LCD display by industrial computer and software, utilization industrial computer and configuration software thereof not only can be finished above-described repertoire, and can carry out data recording to every equipment running status, as normal process time, stand-by time and the equipment failure time of every machine in one month, data at above meter record, can carry out data analysis at utilization factor board on the low side, find out the low reason of utilization factor and can work out the improvement measure of science.
The above only is embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model instructions and accompanying drawing content to be done; or directly or indirectly be used in other relevant technical field, all in like manner be included in the scope of patent protection of the present utility model.
Claims (9)
1. a numerically controlled drill is pacified lamp system, it is characterized in that, comprise signal acquisition module, universal logic module and display module, described signal acquisition module input end connects numerically controlled drill, described signal acquisition module output terminal connects the input end of universal logic module, and the output terminal of described universal logic module connects display module.
2. numerically controlled drill peace lamp system according to claim 1; it is characterized in that: described signal acquisition module comprises: the operate as normal signal gathering unit of output operate as normal signal when the rig operate as normal; when the maintenance signal gathering unit of rig at inside the plan when maintenance output rig maintenance signal; when rig the cleaning chuck occurs, changes the standby signal collecting unit of exporting standby signal when film, dockboard or initial workpiece are handled, when appearring in rig, exports by cancel closedown the rig abnormal signal collecting unit of rig abnormal signal.
3. numerically controlled drill peace lamp system according to claim 2, it is characterized in that: described signal acquisition module is a mode conversion switch.
4. numerically controlled drill peace lamp system according to claim 1, it is characterized in that: described universal logic module comprises: the rig operate as normal signal processing unit of output operate as normal steering order when receiving the operate as normal signal; The rig maintenance signal processing unit of output rig maintenance steering order when receiving rig maintenance signal; Receiving normal standby signal then exports normal Opportunity awaiting control for linear instruction or receives the standby signal processing unit that the standby timeout signal is then exported the overtime steering order of standby; Receive abnormal signal and then export the abnormal signal processing unit of the unusual steering order of rig.
5. numerically controlled drill peace lamp system according to claim 4, it is characterized in that: described universal logic module is a programmable logic controller (PLC).
6. numerically controlled drill peace lamp system according to claim 1, it is characterized in that: described display module comprises: operate as normal display unit, rig maintenance display unit, normal standby display unit, the overtime display unit of standby and rig abnormal show unit.
7. numerically controlled drill peace lamp system according to claim 6, it is characterized in that: described display module is LED display board or LCD display.
8. numerically controlled drill peace lamp system according to claim 7, it is characterized in that: described LED display board is provided with LED light, the corresponding numerically controlled drill of each LED light.
9. according to each described numerically controlled drill peace lamp system of claim 1～8, it is characterized in that: described peace lamp system also comprises an alarm, and described alarm links to each other with described universal logic module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201940064U CN201788390U (en) | 2010-05-18 | 2010-05-18 | Andon system for numerical control drilling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201940064U CN201788390U (en) | 2010-05-18 | 2010-05-18 | Andon system for numerical control drilling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201788390U true CN201788390U (en) | 2011-04-06 |
Family
ID=43820347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201940064U Expired - Fee Related CN201788390U (en) | 2010-05-18 | 2010-05-18 | Andon system for numerical control drilling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201788390U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103049980A (en) * | 2012-11-22 | 2013-04-17 | 浙江盾安精工集团有限公司 | Alarm system of all-casing full-slewing drilling machine |
| CN106200581A (en) * | 2016-07-19 | 2016-12-07 | 清华大学 | Lean intelligence Andon engine |
| CN108107851A (en) * | 2017-11-17 | 2018-06-01 | 青岛杰瑞工控技术有限公司 | A kind of production line intelligent remote pacifies lamp control system |
-
2010
- 2010-05-18 CN CN2010201940064U patent/CN201788390U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103049980A (en) * | 2012-11-22 | 2013-04-17 | 浙江盾安精工集团有限公司 | Alarm system of all-casing full-slewing drilling machine |
| CN106200581A (en) * | 2016-07-19 | 2016-12-07 | 清华大学 | Lean intelligence Andon engine |
| CN106200581B (en) * | 2016-07-19 | 2018-12-11 | 清华大学 | Lean intelligence Andon engine |
| CN108107851A (en) * | 2017-11-17 | 2018-06-01 | 青岛杰瑞工控技术有限公司 | A kind of production line intelligent remote pacifies lamp control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104646565A (en) | Real-time monitoring system for full-automatic stamping production line | |
| CN204430063U (en) | Full-automatic stamping line real-time monitoring system | |
| CN102591331A (en) | Fault visual diagnostic system of automatic equipment | |
| CN112527613A (en) | Equipment fault maintenance method and device based on cloud edge cooperation | |
| CN106598003A (en) | Integrated control system for intelligent LED lamp assembling line | |
| CN101944242A (en) | Operational use time recorder of general machine tool | |
| CN201788390U (en) | Andon system for numerical control drilling machine | |
| CN102222270B (en) | Manufacture and perform management system and production curves device | |
| CN102981485A (en) | Real-time OEE (Overall Equipment Effectiveness) data information processing method and system for equipment operation of production line | |
| CN203101941U (en) | Fault remote safety monitoring system for oil well pumping unit | |
| CN208521175U (en) | A kind of creation data monitoring analysis system | |
| CN101571716A (en) | Workshop monitoring alarm system based on CAN bus | |
| CN112650195A (en) | Equipment fault maintenance method and device based on cloud edge cooperation | |
| CN103780689A (en) | Automated production line equipment data acquisition method and system | |
| CN205080419U (en) | Equipment running state automatic acquisition records query engine device | |
| CN109100994A (en) | A kind of production line for manufacturing battery method for real-time monitoring | |
| CN105204483A (en) | Numerical control machining cutter management information collection device | |
| CN214067660U (en) | Monitoring system based on Internet of things | |
| CN103927632A (en) | Bar code mistake proofing managing system for motormeter production | |
| CN105577428A (en) | Intelligent substation virtual loop comprehensive monitoring system based on multidimensional information acquisition | |
| CN117595493A (en) | Power plant electrical equipment safety monitoring system | |
| CN116260710A (en) | ProfiBus-DP network intermittent interruption positioning device and method | |
| CN205139693U (en) | Digital control processing cutter management information collection system | |
| CN108549333A (en) | Producing line group operation intellectual analysis and improved method and system | |
| CN202494921U (en) | Fault visual diagnosis system for automation equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110406 Termination date: 20130518 |