CN106200581A - Lean intelligence Andon engine - Google Patents
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- CN106200581A CN106200581A CN201610576101.2A CN201610576101A CN106200581A CN 106200581 A CN106200581 A CN 106200581A CN 201610576101 A CN201610576101 A CN 201610576101A CN 106200581 A CN106200581 A CN 106200581A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32339—Object oriented modeling, design, analysis, implementation, simulation language
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a kind of lean intelligence Andon engine, including: scene cloud configuration device, including multiple scene configuration terminals, multiple scene configuration terminals are for according to the kinds of processes multiple scene of environment configuration；Distributed scene cloud executor, including multiple scene performance elements, multiple scene performance elements are for downloading corresponding scene from scene cloud configuration device, and each scene performance element is provided with for activating the scene activation device downloading scene；Each scene performance element is provided with the scene clock device for recording corresponding scene performance element Clock properties data during off-line, and uploads the Clock properties data during off-line when networking.Present invention have the advantage that and be independent of being uniformly controlled of central computer, achieve the interconnection cross complaint under industry Internet of Things environment and off-line memory and run, and relieve the coupled relation between Andon hardware and software, it is possible to realize the scene warning function under a large amount of scene service data environment.
Description
Technical field
The present invention relates to improving production management technical field, be specifically related to a kind of lean intelligence Andon engine.
Background technology
Andon (peace lamp) system is vision or the audition control instrument of a kind of production management, it is possible to collects and has on production line
The relevant production informations such as pass equipment, quality management, excite acousto-optic device to be monitored production status by manual or automatic, and
Carry out information transmission in relevant support resource to realize quickly responding such that it is able to auxiliary produces.
Andon system, as a kind of production aid in production system, is improving production efficiency, is reducing production cost
With aspects such as reducing the dead time, there is important effect.Therefore, the novel information technology under industrial 4.0 environment will promote
Andon system is upgraded, thus adapts to higher production requirement under customer personalized customized production pattern.
At present, although existing Andon system have employed wireless deployment mode, relatively conventional Andon system deployment
More flexible, configure and control the most convenient.But, under the constraint of Moore's Law, existing Andon system is not only being answered
By the novel information technology (such as Internet of Things, big data, cloud computing) technically lagged behind under industrial 4.0 environment, nor energy
Adapt to higher production requirement under customer personalized customized production pattern completely, be mainly reflected in following some:
Although the most existing Andon system use radio section arranging method, but still use centerized fusion, hardware-dependent in
Being uniformly controlled of centre computer, the Andon hardware of different station or function can not realize interconnecting cross complaint, and occur different at network
Off-line can not be realized in the case of Chang run；
The most existing Andon system software is higher to the degree of dependence of bottom Andon hardware, does not possess field flexibly
Scape customizes and cloud remote deployment ability；
The most existing Andon system uses real-time alarm mechanism (incident alarm mechanism), passes through people when an event occurs
Member is manually or backstage excites Andon function automatically, and only provides traditional report form statistics function in terms of data increment, and
It is not based on a large amount of Andon service data and carries out statistical analysis and the excavation of the degree of depth, do not possess a large amount of Andon service data environment
Under early warning mechanism ability in advance.
Summary of the invention
It is contemplated that at least solve one of above-mentioned technical problem.
To this end, it is an object of the present invention to propose a kind of lean intelligence Andon engine, it is independent of central computer
It is uniformly controlled, it is achieved that interconnection cross complaint and off-line under industry Internet of Things environment are remembered and run, and it is hard to relieve Andon
Coupled relation between part and software, it is possible to realize the Andon warning function under a large amount of scene service data environment.
To achieve these goals, embodiment of the invention discloses that a kind of lean intelligence Andon engine, including: scene
Cloud configuration device, described scene cloud configuration device includes multiple scene configuration terminal, and the plurality of scene configuration terminal is for according to many
Plant the multiple scene of process environments configuration；Distributed scene cloud executor, described distributed scene cloud executor includes multiple scene
Performance element, the plurality of scene performance element is for downloading corresponding scene from described scene cloud configuration device, each described
Scene performance element is provided with scene and activates device, and described scene activates device for activating the scene of download；Each described field
Scape performance element is provided with scene clock device, and described scene clock device is used for recording corresponding scene performance element in the off-line phase
Between Clock properties data, and networking time upload the Clock properties data during off-line；Wherein, described scene cloud configuration device and
Described distributed scene cloud executor is connected by Internet of Things.
Lean intelligence Andon engine according to embodiments of the present invention, uses scene cloud configuration device to set up scene by high in the clouds,
By distributed scene, cloud executor performs scene, and whole system is independent of being uniformly controlled of central computer, it is achieved that industry thing
Interconnection cross complaint and off-line under connection environment are remembered and run, and relieve the coupling between Andon hardware and software and close
System.
It addition, lean intelligence Andon engine according to the above embodiment of the present invention, it is also possible to there is following additional technology
Feature:
Further, also include that knowledge rule generator, each described scene performance element are additionally provided with scene and close dress
Put and data supervising device, described scene shutoff device, be used for closing default scene, and when closing described default scene to institute
State data monitoring device and send scene shutdown signal；Described data monitoring device, for the record when receiving scene enabling signal
First data message, is additionally operable to when receiving described scene shutdown signal record the second data message；Wherein, described scene activates dress
Put and be additionally operable to when activating described scene send described scene enabling signal to described supervising device；Described knowledge rule generator
Learn for described first data message according to multiple described data monitoring device records and described second data message
Modeling obtains knowledge rule model, and described knowledge rule model, in time again performing described default scene, controls corresponding field
Scene on scape performance element activates and shutoff device activates and cuts out under meeting particular event and time rule constraint,
The constraint of described specified rule obtains according to described knowledge rule model.
Further, described scene configuration terminal is arranged on the fixing work of mobile terminal and one or more predeterminated position
On standing.
Further, described scene performance element is arranged on the embedded end of mobile terminal, one or more predeterminated position
On end or fixing work station.
Further, described knowledge rule generator is arranged on the fixing work station of one or more predeterminated position.
Further, described scene includes deficiencies of stores scene, high stock's scene, mass defect scene, equipment fault field
Scape, beat time-out scene, change one or more produced in pause scene and support call scene.
The additional aspect of the present invention and advantage will part be given in the following description, and part will become from the following description
Obtain substantially, or recognized by the practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage are from combining the accompanying drawings below description to embodiment and will become
Substantially with easy to understand, wherein:
Fig. 1 is the structured flowchart of the lean intelligence Andon engine of the embodiment of the present invention；
Fig. 2 is the integrated stand composition of the lean intelligence Andon engine of an example；
Fig. 3 is engine box structure and the physical connection schematic diagram of one example of the present invention.
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, the most from start to finish
Same or similar label represents same or similar element or has the element of same or like function.Below with reference to attached
The embodiment that figure describes is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
In describing the invention, it is to be understood that term " " center ", " longitudinally ", " laterally ", " on ", D score,
Orientation or the position relationship of the instruction such as "front", "rear", "left", "right", " vertically ", " level ", " top ", " end ", " interior ", " outward " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description rather than instruction or dark
The device or the element that show indication must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that right
The restriction of the present invention.Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relatively
Importance.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " is installed ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be fixing connection, it is also possible to be to removably connect, or be integrally connected；Can
To be mechanical connection, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, can understand that above-mentioned term is at this with concrete condition
Concrete meaning in invention.
With reference to explained below and accompanying drawing, it will be clear that these and other aspects of embodiments of the invention.Describe at these
With in accompanying drawing, specifically disclose some particular implementation in embodiments of the invention, represent the enforcement implementing the present invention
Some modes of the principle of example, but it is to be understood that the scope of embodiments of the invention is not limited.On the contrary, the present invention
All changes, amendment and equivalent in the range of spirit that embodiment includes falling into attached claims and intension.
Below in conjunction with accompanying drawing, lean intelligence Andon engine according to embodiments of the present invention is described.
Fig. 1 is the structured flowchart of the lean intelligence Andon engine of one embodiment of the invention.
A kind of lean intelligence Andon engine 100, including scene cloud configuration device 110 and distributed scene cloud executor 120.
Wherein, scene cloud configuration device 110 includes multiple scene configuration terminal, and multiple scene configuration terminals are for according to multiple
The multiple scene of process environments configuration.
In one embodiment of the invention, multiple scene configuration terminals are separately positioned on mobile terminal and one or more
On the fixing work station of predeterminated position.Multiple scene configuration terminals according to customer demand at SaaS (Software-as-a-
Service, software i.e. services) carry out Liadone (Lean-Intelligence Andon Engine, lean intelligence on platform
Andon (concealed light) engine) scene customizes configuration and remote deployment, and meet and easily dispose and restructural needs, and based on SaaS
Multiple enterprises are set up by constructed scene cloud configuration device becomes community's production network, it is achieved data sharing and federation are raw
Produce.
Distributed scene cloud executor 120 includes multiple scene performance element, and multiple scene performance elements are for from scene
Cloud configuration device 110 is downloaded self required scene.Each scene performance element is provided with scene and activates device, and scene activates
Device is for activating the scene of download.Wherein, scene activation device possesses transmission and route, the scene activation of scene activation instruction
After alarm release and data maintenance, the reception of scene activation instruction and feedback capability.Each scene performance element is provided with
Scene clock device, scene clock device for recording corresponding scene performance element Clock properties data during off-line, and
The Clock properties data during off-line are uploaded, it is possible to support the interconnection cross complaint under industry Internet of Things environment and off-line note during networking
Recall and run.Wherein, scene cloud configuration device 110 and distributed scene cloud executor 120 are connected by Internet of Things.According to the present invention
The lean intelligence Andon engine of embodiment, uses scene cloud configuration device to set up scene by high in the clouds, distributed scene cloud performs
Device performs scene, and whole system is independent of being uniformly controlled of central computer, it is achieved that the interconnection cross complaint under industry Internet of Things environment
Remember with off-line and run, and relieving the coupled relation between Andon hardware and software, it is possible to realizing a large amount of scene
Scene warning function under service data environment.
In one embodiment of the invention, lean intelligence Andon engine 100 also includes knowledge rule generator, each
Scene performance element is additionally provided with scene shutoff device and data supervising device.Wherein, scene shutoff device is used for cutting out default
Scene, and send scene shutdown signal when closing and presetting scene to data monitoring device.Scene activates device and is additionally operable to swashing
Scene enabling signal is sent to supervising device during scene of living.Data monitoring device is for the record the when receiving scene enabling signal
One data message, is additionally operable to when receiving scene shutdown signal record the second data message.Knowledge rule generator is for according to many
First data message of individual data supervising device record and the second data message carry out learning model building and obtain knowledge rule model, know
When knowing rule model for again performing to preset scene, control the scene on corresponding scene performance element and activate and shutoff device
Activating and close under meeting particular event and time rule constraint, described specified rule retrains according to described knowledge rule
Model obtains.
Concrete, for the scene that some is concrete, by corresponding scene performance element upon execution, staff is first
Start the scene on scene performance element and activate device to activate this scene.When user activates this scene, data monitoring device
Record activates the first data message when this scene starts.Wherein, the first data message includes material letter when this scene starts
Breath and running state information.At the end of being used for judging that this scene needs, user starts the scene on this scene performance element and closes
Close device than closing this scene.When user closes this scene, data monitoring device record activates second when this scene is closed
Data message.Wherein, the second data message includes material information when this scene is closed and running state information.Instruction rule is produced
Raw device by multi collect to the first data message and the second data message carries out statistical analysis and the degree of depth learns to obtain this
The knowledge rule model of scape, by this knowledge rule model when corresponding scene performance element performs this scene again, automatically
The activation device controlling corresponding scene performance element activates under specified rule.Wherein, this specified rule passes through knowledge
Rule model obtains, and i.e. automatically activates after reaching corresponding condition according to corresponding technological requirement.
In one embodiment of the invention, scene performance element is arranged on mobile terminal, one or more predeterminated position
Built-in terminal or fixing work station on.
In one embodiment of the invention, the scene formed by scene cloud configuration device includes deficiencies of stores scene, height
Stock's scene, mass defect scene, equipment fault scene, beat time-out scene, change product pause scene and support call scene in
One or more.
Fig. 2 is the integrated stand composition of the lean intelligence Andon engine of one example of the present invention, and Fig. 3 is one example of invention
Engine box structure and physical connection schematic diagram.
Refer to Fig. 2, in an example of the present invention, client is by multiple (1-n) scene cloud configuration multiple scene institute
Need parameter and leave on Liadone cloud scene configuration platform based on SaaS.Local scene cloud configuration device C1 and remote field
Scape cloud configuration device C2 mainly realizes the abstract of situation elements and Liadone virtualizes (physical message mapping).On this basis, may be used
To carry out Liadone scene in SaaS cloud platform (such as deficiencies of stores or high stock's scene, mass defect field according to customer demand
Scape, equipment fault scene, beat time-out scene, change product pause scene, support call scene etc.) customize configuration and long-range portion
Administration, thus relieve the coupled relation between Andon application and Andon hardware.
Liadone distributed scene executor B1～B3:Liadone distributed scene executor are with service or the shape of software
Formula is disposed and operates in IIoT embedded system, mobile terminal (such as mobile phone) or other work stations, main be responsible for downloading and
Perform the configuration scene on SaaS platform, for meeting different scene monitorings and execution demand.In order to ensure whole Liadone
Workflow, the effectiveness of flow of information and order after being activated, B1～B3 distributed scene executor have different roles and
Authority, wherein B3 is deployed on the A1 of workshop, only possesses the real-time routing function of scene activation instruction, distributed scene executor B1
It is deployed on the mobile terminal of scene response personnel (such as material allocation personnel, maintenance of equipment personnel, quality testing personnel), tool
Alarm release or scene after standby scene activation are closed and the data ability of maintenance；Distributed scene executor B2 is deployed in relevant raw
(such as storage department, maintenance of equipment department, quality testing department) on the fixing PC of product department or work station, it is used for receiving inhomogeneity
The scene activation instruction of type, and based on the display lamp in the corresponding engine box of Internet of Things protocol integrated test system, thus feed back scene and activate sound
Answer information.
Liadone knowledge rule generator D: knowledge rule generator is capable of based on existing mathematics and software approach
The more exploitation of knowledge rule assembly, adaptation and Andon scene access, such as scene word frequency index assembly, based on a large amount of history
The current production batch material allocation time point prediction curve assembly of the data material allocation time point of product (different batches with),
Equipment health maintenance time prediction assemblies etc., main being responsible for uses existing mathematical method for substantial amounts of lean intelligence Andon
Scene service data carries out the statistical analysis of the more degree of depth, produces engine-operated, activation and shut-off rule, supports early warning in advance and swashs
Live.
For making it is further understood that the present invention, will be described in detail by following example.
Embodiment one
Line limit deficiencies of stores or high stock's scene (hereinafter referred to as M scene): Liadone provides 3 kinds of M scene active modes
With a kind of M scene early warning active mode, it is by station operating personnel manual actuation M respectively1, material frame sensing data activate M2、
Supplies consumption calculates and activates M3M is activated with material allocation time point prediction curve early warning4.Wherein, (1) M1For station operating personnel
Whether it is according to line limit material safety inventory rule judgment material and lacks material or high inventory status, and trigger the hands in x engine box
The dynamic device A3, B3 of activating, after monitoring M scene state of activation, is responsible for activate message is carried out route processing, is deployed in warehouse
The B2 in region is receiving in x engine box after activate message, controls the A2 polychrome in x engine box based on Internet of Things agreement with instruction
Alarm lamp (blue) flashes, and activates response message to x engine box feedback scene, and B2 sends material allocation instruction to idle B1 simultaneously,
B1 is (dispensing station+material type+dispensing quantity+response time) after receiving material allocation instruction, and material allocation personnel press
Carry out Material Sorting and dispensing according to command request, after task completes, material allocation human users B1 release or close x engine box
Upper corresponding scene is reported to the police (closing blue alarm lamp), if B1 within the time of regulation not by material allocation to station, then
Activate warning upgrade mechanism, until message is responded and solves；(2) material frame sensing data activates M2Except active mode
With M1(by B3 real-time reception material frame sensing data, and judge based on safety inventory rule and excite) outside different,
Handling process after activation and M1Unanimously.(3) supplies consumption calculates and activates M3Based on RFID or scanner accurate acquisition in goods mistake
Dot information and inventory disposal information, carry out consumption calculations to line limit stock material, and carry out judging based on safety inventory rule and
Excite, the handling process after activation and M1Unanimously.(4)M4Active mode depends on substantial amounts of M scene and activates data (such as life
Product batch, product type, plan start to perform and end time, the distribution time point etc. of different material), use deep statistical to divide
Analysis method dopes the different material distribution time point curve of present lot and product, and excites A4 at corresponding predicted time point
Personnel are warned by (blue indicator light), personnel formally activate after confirming, and record the number between warning and formal activation
According to difference (such as time difference), it is applied to the prediction curve correction in later stage, the handling process after activation and M1Unanimously.
Embodiment two
For equipment fault scene (E scene), mass defect scene (Q scene), Liadone be each provided with manual actuation,
The online automatic activation of equipment and early warning activate 3 kinds of modes, and wherein manual actuation, the online automatic activation of equipment belong to Realtime Alerts,
Active mode and operational process and M1And M2Unanimously, simply when E and Q scene alarm release, personnel need to pass through distributed scene
Executor B1 safeguards the actual cause that equipment fault or mass defect produce.
It addition, other of the lean intelligence Andon engine of the embodiment of the present invention constitutes and acts on the skill for this area
It is all known for art personnel, in order to reduce redundancy, does not repeats.
In the description of this specification, reference term " embodiment ", " some embodiments ", " example ", " specifically show
Example " or the description of " some examples " etc. means to combine this embodiment or example describes specific features, structure, material or spy
Point is contained at least one embodiment or the example of the present invention.In this manual, to the schematic representation of above-mentioned term not
Necessarily refer to identical embodiment or example.And, the specific features of description, structure, material or feature can be any
One or more embodiments or example in combine in an appropriate manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not
These embodiments can be carried out multiple change in the case of departing from the principle of the present invention and objective, revise, replace and modification, this
The scope of invention is limited by claim and equivalent thereof.
Claims (6)
1. a lean intelligence Andon engine, it is characterised in that including:
Scene cloud configuration device, described scene cloud configuration device includes multiple scene configuration terminal, and the plurality of scene configuration terminal is used
According to the kinds of processes multiple scene of environment configuration；
Distributed scene cloud executor, described distributed scene cloud executor includes multiple scene performance element, the plurality of field
Scape performance element is for downloading corresponding scene from described scene cloud configuration device, and each described scene performance element is provided with field
Scape automatically and manually activates device, and described scene activates device for activating the scene of download；Each described scene performance element
Being provided with scene clock device, described scene clock device belongs to for recording corresponding scene performance element clock during off-line
Property data, and networking time upload the Clock properties data during off-line；
Wherein, described scene cloud configuration device and described distributed scene cloud executor are connected by Internet of Things.
Lean intelligence Andon engine the most according to claim 2, it is characterised in that also include knowledge rule generator, often
Individual described scene performance element is additionally provided with scene shutoff device and data supervising device,
Described scene shutoff device, is used for cutting out default scene, and fills to described data monitoring when cutting out described default scene
Put transmission scene shutdown signal；
Described data monitoring device, for recording the first data message when receiving scene enabling signal, is additionally operable to receive described
The second data message is recorded during scene shutdown signal；
Wherein, described scene activation device is additionally operable to when activating described scene send the startup of described scene to described supervising device
Signal；Described knowledge rule generator is for described first data message according to multiple described data monitoring device records and institute
Stating the second data message to carry out learning model building and obtain knowledge rule model, described knowledge rule model is described pre-for again performing
If during scene, control the activation of the scene on corresponding scene performance element and shutoff device is meeting particular event and time rule
Activating under constraint and close, the constraint of described specified rule obtains according to described knowledge rule model.
Lean intelligence Andon engine the most according to claim 1, it is characterised in that described scene configuration terminal is arranged on
On the fixing work station of mobile terminal and one or more predeterminated position.
Lean intelligence Andon engine the most according to claim 1, it is characterised in that described scene performance element is arranged on
On mobile terminal, the built-in terminal of one or more predeterminated position or fixing work station.
Lean intelligence Andon engine the most according to claim 2, it is characterised in that described knowledge rule generator is arranged
On the fixing work station of one or more predeterminated positions.
Lean intelligence Andon engine the most according to claim 1, it is characterised in that described scene includes deficiencies of stores field
Scape, high stock's scene, mass defect scene, equipment fault scene, beat time-out scene, change product pause scene and support call field
One or more in scape.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109040273A (en) * | 2018-08-16 | 2018-12-18 | 上海思功信息技术有限公司 | A kind of peace lamp system and its control method |
| CN111158249A (en) * | 2019-12-17 | 2020-05-15 | 浙江智轩科技有限公司 | Intelligent home based local scene management system and method |
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