CN202281943U - Wireless Andon system of production line - Google Patents
Wireless Andon system of production line Download PDFInfo
- Publication number
- CN202281943U CN202281943U CN2011203165296U CN201120316529U CN202281943U CN 202281943 U CN202281943 U CN 202281943U CN 2011203165296 U CN2011203165296 U CN 2011203165296U CN 201120316529 U CN201120316529 U CN 201120316529U CN 202281943 U CN202281943 U CN 202281943U
- Authority
- CN
- China
- Prior art keywords
- andon
- wireless
- concealed light
- production line
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Programmable Controllers (AREA)
Abstract
The utility model relates to a wireless Andon system of a production line. A programmable logic controller (PLC) is connected with a remote input/output module which is further connected with an Andon alarm indicating lamp. The PLC is connected with an Andon server which is connected with a sound alarm device and an Andon electronic board. The wireless Andon system is provided with a wireless signal receiving module arranged on a production line bracket, and the output end of the wireless signal receiving module is connected with the remote input/output module through a cable. Each station is equipped with a wireless Andon beeper. The wireless signal receiving module is used for receiving Andon signals of each wireless Andon beeper, and the Andon signals are transmitted to an Andon server through the PLC so as to control the Andon electronic board and the sound alarm device and drive the remote input/output module to turn on the Andon alarm indicating light. The Andon server is further provided with an Andon report module. The Andon beeper is an industrial remote controller, and keys are configured according to Andon types. According to the utility model, the mounting construction difficulty of the Andon system is greatly reduced, and less space beside a wire is occupied; and the wireless Andon system is convenient to use and move and easy to upgrade.
Description
(1) technical field
The utility model relates to the automatic administrative skill of production line field, is specially the wireless concealed light of a kind of manufacturing production line system.
(2) background technology
Concealed light (Andon) system is a kind of management system that realizes that production information is linked up.Manufacturing production line has many stations, and when certain station went wrong, the operator can be by the running of concealed light system halt production line, the problem of avoiding current station the to occur follow-up station that circulates.The problem that occurs simultaneously can pass to managerial personnel through the concealed light electronic board and the audio alert equipment of production line.After the problem that managerial personnel's solution is taken place, recover concealed light, continue to produce, effectively realize online response, improve the production run quality management.
The concealed light system needs wiring usually, station concealed light switch need be installed on each station.Because assembling line equipment is various, line is other deposits a certain amount of material, and the space is limited, causes the installation of concealed light pull switch or concealed light pushbutton switch and wiring difficulty to increase, and is not easy to operation.
(3) utility model content
The purpose of the utility model is the wireless concealed light of a kind of production line of a design system, adopts wireless concealed light calling set to replace station concealed light button or pullswitch, has saved installation and wiring at the production line station.
The wireless concealed light of the production line system of the utility model design comprises programmable logic controller (PLC), long-range input/output module, concealed light server, audible alarm equipment, concealed light electronic board.Programmable logic controller (PLC) is connected with long-range input/output module.Programmable logic controller (PLC) links to each other with the concealed light server.The concealed light server connects audible alarm equipment and concealed light electronic board.Native system configuration wireless signal receiver module, each station is equipped with a wireless concealed light calling set, and the wireless signal receiver module is installed on the production line support, output terminal connects long-range input/output module through cable.
The wireless signal receiver module is received the concealed light signal that wireless concealed light calling set sends; Output voltage signal is to long-range input/output module; Long-range input/output module transfers signals to programmable logic controller (PLC); Programmable logic controller (PLC) is uploaded to the concealed light server with the concealed light signal, starts concealed light electronic board and sound panalarm.Concealed light server stores concealed light event history, the concealed light electronic board shows the details of concealed light in real time, stops line generation station, stops the line duration and stops the line historical record like concealed light kind, concealed light.
Said audible alarm equipment is audio alert equipment, and its report of concealed light server controls stops lineman position title, stops the line kind, and plays the concealed light music, and caution related management personnel rush towards the scene and deal with problems.
Long-range input/output module also connects the concealed light alarm lamp.When programmable logic controller (PLC) was received the concealed light signal, feedback voltage signal was lighted the concealed light alarm lamp that long-range input/output module connects to long-range input/output module.
The concealed light server also is connected to the concealed light Reports module, can inquire about the details that production line stops line historical record or relevant certain concealed light signal of output through this module.Reporting system is added up various peace lamp incidents; Generate every day or/quantity that the relevant all kinds of concealed light incidents of each order of classes or grades at school take place; Through these data; Understand the influence of employee's assembling level, plant efficiency, material supply state etc. of each station, so that specific aim takes measures to improve to the production line operational efficiency.Through long-term data mining and analysis, also can be observed the variation tendency of apparatus for production line failure-frequency, determine whether and need update the equipment, observe the influence of staffs training, decision station manipulation personnel's arrangement etc. to operational efficiency.Through concealed light form, concealed light phase newspaper etc., the on-the-spot firsthand data of improving line management is provided to administration and supervision authorities.
Said wireless concealed light calling set is industrial telepilot, and strong interference immunity, dustproof and waterproof, high-low temperature resistant, technical parameters such as resistance to acids and bases are all high than civilian telepilot, and it is various than rugged surroundings to adapt to the workshop.And volume is little, can not influence station employee's operation.Wireless concealed light calling set is according to concealed light type configuration category signal button; Comprise in the buttons such as " early warning ", " material ", " operation ", " quality ", " equipment " one or more;, the situation of Different Effects station manipulation presses different keys when taking place; Send different acousto-optic concealed light signals, let the related management personnel go to on-the-spot the solution as quickly as possible.Like early warning: when material is about to use up, press " early warning " button, remind material allocation personnel feeding as early as possible; When material is used up, press " material " button, urge material personnel feeding immediately; In operation, go wrong (such as certain station employee can this station assembly manipulation, perhaps can not accomplish this station assembly manipulation in the beat, press " operation " button request related personnel help or stop production line; When finding that there are quality problems in the semi-manufacture that streamline is sent here, press " quality " button, let the related management personnel to site disposal; When discovering device breaks down, then press " equipment " button, the calling device maintainer rushes towards the scene.
Said concealed light electronic board is the light emitting diode electronic board.
Said signal acquisition module also is connected to alarm lamp, and programmable logic controller (PLC) is received the concealed light signal, to signal acquisition module output steering order, connects and lights alarm lamp.
The advantage of concealed light system that the utility model production line is wireless is: 1, reduce concealed light system installation difficulty greatly, reduce the other space hold of line; When 2, station change or production line were moved, native system can conveniently be moved.
(4) description of drawings
Fig. 1 is the wireless concealed light system embodiment of this a production line structured flowchart.
(5) embodiment
This production line is wireless, and the concealed light system embodiment is as shown in Figure 1; Programmable logic controller (PLC) is connected with long-range input/output module; Programmable logic controller (PLC) connects the concealed light server, and the concealed light server connects audio alert equipment and concealed light electronic board, also connects the concealed light Reports module.Said signal acquisition module also is connected to alarm lamp.Said wireless concealed light calling set is industrial telepilot, and each station is equipped with one, and wireless concealed light calling set is according to concealed light type configuration classification button, and this example comprises " early warning ", " material ", " operation ", " quality ", " equipment " button.Said concealed light electronic board is the light emitting diode electronic board.
The foregoing description is merely concrete example of purpose, technical scheme and beneficial effect further explain to the utility model, and the utility model is not to be defined in this.All any modifications of within the scope of disclosure of the utility model, being made, be equal to replacement, improvement etc., all be included within the protection domain of the utility model.
Claims (8)
1. the wireless concealed light of production line system comprises programmable logic controller (PLC), long-range input/output module, concealed light server, audible alarm equipment, concealed light electronic board; Programmable logic controller (PLC) is connected with long-range input/output module, and programmable logic controller (PLC) inserts the concealed light server, and the concealed light server connects audible alarm equipment and concealed light electronic board, it is characterized in that:
Configuration wireless signal receiver module and wireless concealed light calling set, the wireless signal receiver module is installed on the production line support, output terminal connects long-range input/output module through cable.
2. the wireless concealed light of production line according to claim 1 system is characterized in that:
Said concealed light server also connects the concealed light Reports module.
3. the wireless concealed light of production line according to claim 1 and 2 system is characterized in that:
Said wireless concealed light calling set is industrial telepilot.
4. the wireless concealed light of production line according to claim 1 and 2 system is characterized in that:
Each station or each station are equipped with a said wireless concealed light calling set on the production line.
5. the wireless concealed light of production line according to claim 1 and 2 system is characterized in that:
The button that disposes on the said wireless concealed light calling set comprises one or more in " early warning ", " material ", " operation ", " quality ", " equipment " button.
6. the wireless concealed light of production line according to claim 1 and 2 system is characterized in that:
Said concealed light electronic board is the light emitting diode electronic board.
7. the wireless concealed light of production line according to claim 1 and 2 system is characterized in that:
Said long-range input/output module also is connected to the concealed light alarm lamp.
8. the wireless concealed light of production line according to claim 1 and 2 system, it is characterized in that: described audible alarm equipment is audio alert equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203165296U CN202281943U (en) | 2011-08-26 | 2011-08-26 | Wireless Andon system of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203165296U CN202281943U (en) | 2011-08-26 | 2011-08-26 | Wireless Andon system of production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202281943U true CN202281943U (en) | 2012-06-20 |
Family
ID=46228103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203165296U Expired - Fee Related CN202281943U (en) | 2011-08-26 | 2011-08-26 | Wireless Andon system of production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202281943U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104793577A (en) * | 2014-06-04 | 2015-07-22 | 合肥星服信息科技有限责任公司 | Configurable Andon controller |
| CN106094748A (en) * | 2016-06-08 | 2016-11-09 | 合肥工业大学 | Engineering goods assembly shop's material based on MES system calling and delivery management system and method |
| CN106200581A (en) * | 2016-07-19 | 2016-12-07 | 清华大学 | Lean intelligence Andon engine |
| CN108107851A (en) * | 2017-11-17 | 2018-06-01 | 青岛杰瑞工控技术有限公司 | A kind of production line intelligent remote pacifies lamp control system |
| CN109040273A (en) * | 2018-08-16 | 2018-12-18 | 上海思功信息技术有限公司 | A kind of peace lamp system and its control method |
| CN111064805A (en) * | 2019-12-30 | 2020-04-24 | 无锡专心智制科技有限公司 | Intelligent control method for intelligent electronic billboard |
| CN112198855A (en) * | 2020-10-23 | 2021-01-08 | 苏州精易华科系统科技有限公司 | Intelligent production abnormal event management system method |
| CN112965413A (en) * | 2021-02-03 | 2021-06-15 | 河北华通燃气设备有限公司 | Gas table workshop is with ann's lamp system |
| CN113814293A (en) * | 2021-09-02 | 2021-12-21 | 上汽通用五菱汽车股份有限公司 | Stamping production hidden lamp monitoring system |
-
2011
- 2011-08-26 CN CN2011203165296U patent/CN202281943U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104793577A (en) * | 2014-06-04 | 2015-07-22 | 合肥星服信息科技有限责任公司 | Configurable Andon controller |
| CN106094748A (en) * | 2016-06-08 | 2016-11-09 | 合肥工业大学 | Engineering goods assembly shop's material based on MES system calling and delivery management system and method |
| CN106200581A (en) * | 2016-07-19 | 2016-12-07 | 清华大学 | Lean intelligence Andon engine |
| CN106200581B (en) * | 2016-07-19 | 2018-12-11 | 清华大学 | Lean intelligence Andon engine |
| CN108107851A (en) * | 2017-11-17 | 2018-06-01 | 青岛杰瑞工控技术有限公司 | A kind of production line intelligent remote pacifies lamp control system |
| CN109040273A (en) * | 2018-08-16 | 2018-12-18 | 上海思功信息技术有限公司 | A kind of peace lamp system and its control method |
| CN111064805A (en) * | 2019-12-30 | 2020-04-24 | 无锡专心智制科技有限公司 | Intelligent control method for intelligent electronic billboard |
| CN112198855A (en) * | 2020-10-23 | 2021-01-08 | 苏州精易华科系统科技有限公司 | Intelligent production abnormal event management system method |
| CN112965413A (en) * | 2021-02-03 | 2021-06-15 | 河北华通燃气设备有限公司 | Gas table workshop is with ann's lamp system |
| CN113814293A (en) * | 2021-09-02 | 2021-12-21 | 上汽通用五菱汽车股份有限公司 | Stamping production hidden lamp monitoring system |
| CN113814293B (en) * | 2021-09-02 | 2024-02-06 | 上汽通用五菱汽车股份有限公司 | Dark lamp monitoring system for stamping production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202281943U (en) | Wireless Andon system of production line | |
| CN102608465B (en) | Automatic testing system for feed terminals | |
| KR100731301B1 (en) | Distribution board electrical control device for drainage to seewall | |
| CN105573243A (en) | Pump station monitoring system based on PLC | |
| JP2016071891A (en) | Optical signal device | |
| CN203728426U (en) | PLC (programmable logic controller) and touch screen-based monorail crane control system | |
| CN202471865U (en) | Automatic test system for feeder terminal | |
| CN202498280U (en) | Time control alarm system for electric iron | |
| CN106560753A (en) | Quality early warning management method for railway electric service vehicle-mounted equipment | |
| CN102364817A (en) | Intelligent terminal monitoring device for intelligent station area | |
| CN200969129Y (en) | Wireless anti-theft alarm device for outdoor electric power transformer | |
| CN203759511U (en) | Pre-buried box substation wireless control system | |
| CN104793577A (en) | Configurable Andon controller | |
| CN204946286U (en) | A kind of automatic alarm system based on ZIGBEE network | |
| CN102352767A (en) | Sound control automatic spray dust settling device | |
| CN204721095U (en) | A kind of transformer power-off and guard against theft and alarm system | |
| CN202110621U (en) | Intelligent audible and visual alarm device | |
| CN101187681B (en) | Signalling device, and control method, for automatisms | |
| CN206446605U (en) | A kind of intelligent ignition devices of the point type LED based on current ring communication | |
| CN205027817U (en) | Multichannel electricity buret reason system | |
| CN202150028U (en) | Apparatus for monitoring power environments through short messages | |
| CN202766063U (en) | Vertical shaft signal box for mine | |
| CN205490669U (en) | Street lamp, Advertising light boxes remote monitoring and management system | |
| CN202285307U (en) | Industrial control system status indicator used for low-voltage drawer switch cabinet | |
| CN204639543U (en) | By-passing valve assembling parts operation anti-error system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120620 Termination date: 20160826 |