CN113814293A - Stamping production hidden lamp monitoring system - Google Patents

Stamping production hidden lamp monitoring system Download PDF

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Publication number
CN113814293A
CN113814293A CN202111029264.6A CN202111029264A CN113814293A CN 113814293 A CN113814293 A CN 113814293A CN 202111029264 A CN202111029264 A CN 202111029264A CN 113814293 A CN113814293 A CN 113814293A
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China
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information
time
production
historical
real
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Granted
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CN202111029264.6A
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CN113814293B (en
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姬胜利
石海达
裴庆
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SAIC GM Wuling Automobile Co Ltd
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SAIC GM Wuling Automobile Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)
  • Circuit Arrangement For Electric Light Sources In General (AREA)

Abstract

The application discloses stamping production troffer monitored control system, troffer monitored control module, stamping production information acquisition module, stamping production information read module and stamping production information output module. The dim light monitoring module sends a dim light signal to the stamping production information acquisition module through the dim light button, the stamping production information acquisition module utilizes the PLC to receive the dim light signal and the stamping equipment sends a signal from a sensor and stores the signal in the PLC storage, the stamping production information reading module reads the data of the PLC storage by using a reading program and stores the data in three databases of the upper computer, and finally, the data of the upper computer database are presented by three ports of a PC client side, a mobile client side and a network page client side of the stamping production information output module. The application of itself has solved the inconvenient not timely problem of the mode that the tradition adopted on-the-spot billboard to look over the dim light information.

Description

Stamping production hidden lamp monitoring system
Technical Field
The invention relates to the field of stamping production management, in particular to a stamping production dim light monitoring system.
Technical Field
The dim light system is a real-time calling system applied to production lines of a workshop, such as a general production line, a coating production line, a welding production line, a stamping production line and the like, and is used for helping workers on the production line to complete a product assembly task with reliable quality within a certain production beat. However, the information of the prior stamping production troffer system is mainly visualized in a field billboard mode, and for management personnel, the information acquisition needs to enter a production field to view the billboard, so that certain convenience and timeliness are lacked, and the management and analysis of production are not facilitated.
Disclosure of Invention
The invention aims to provide a stamping production troffer monitoring system, which is used for solving the problem that a manager is inconvenient and untimely to obtain production troffer information in stamping production.
In order to achieve the above object, an embodiment of the present invention provides a stamping production troffer monitoring system, which includes:
the system comprises a hidden lamp monitoring module, a hidden lamp monitoring module and a control module, wherein the hidden lamp monitoring module is used for acquiring real-time monitoring information of a preset hidden lamp monitoring point of a stamping production line;
stamping production information acquisition module: the system is used for collecting real-time equipment wire stopping information collected by a sensor of a stamping production line and storing the real-time monitoring information and the real-time equipment wire stopping information as real-time stamping production information;
the stamping production information reading module: the real-time stamping production information acquisition module is used for acquiring stamping production information of the stamping production information;
the stamping production information output module: and the access channel is used for providing a user to view the stamping production information in the database.
Optionally, in the stamping production troffer monitoring system, the stamping production information acquisition module includes a sensor arranged on the stamping production line and a programmable logic controller in communication connection with the sensor;
the sensor is used for acquiring real-time equipment stop information of the stamping production line;
and the programmable logic controller is used for receiving the real-time monitoring information, establishing a time sequence mapping relation between the real-time equipment wire stopping information and the real-time monitoring information and generating real-time stamping production information, wherein the real-time stamping production information is stored in a storage of the programmable logic controller.
Optionally, in the stamping production troffer monitoring system, the real-time stamping production information includes:
real-time monitoring information, including: the method comprises the steps of obtaining current production line, current planned yield, current actual yield, current SPM (minute pulse count), current line stop duration, current mold line, production pulse frequency, current dim light calling station information and calling type;
real-time device outage information, including: the current production line, the current shift, the current mold line, the current line stop duration and the current line stop time.
Optionally, in the system for monitoring the blank lamp in stamping production, the stamping production information reading module includes:
an upper computer: for running the reading program and establishing a database;
and the reading program reads the real-time stamping production information stored in the programmable logic controller storage, and reads the real-time stamping production information as a database of the stamping production information stored in an upper computer.
Optionally, in the stamping production troffer monitoring system, the acquisition program is written in a computer language and communicates with the programmable logic controller by using a preset communication protocol.
Optionally, the system for monitoring the blank lamp in the stamping production is characterized in that the database further comprises:
a real-time database comprising: the method comprises the steps of obtaining current production line, current planned yield, current actual yield, current SPM, current line stop time, current mold line production stroke frequency, current dim light calling station information and calling type;
the dim light historical record database is generated by accumulating the real-time database and comprises the following steps: historical production lines, historical shifts, historical mold lines, historical dim light calling station information and calling types, historical dim light calling starting time and ending time and historical dim light calling duration;
the stop line historical record database is generated by accumulating the real-time database and comprises the following steps: historical production line, historical shift, historical mold line, historical line stop duration and historical line stop time.
Optionally, in the stamping production troffer monitoring system, the stamping production information output module includes:
PC client, mobile client and network page end: for presenting the information stored by the database to a user.
Optionally, in the system for monitoring a dim light in stamping production, the PC client and the mobile client are further configured to access the real-time database, and present data of a current production line, a current planned yield, a current actual yield, a current SPM, a current stop time, a current mold line production number of production passes, current dim light call station information, and a call category in a table manner;
and the network page end is also used for accessing the dim light historical record database and the line stop historical record database and presenting data of historical production lines, historical shifts, historical mold lines, historical dim light calling station information and calling types, historical dim light calling starting time and ending time, historical dim light calling time, historical line stop time and historical line stop time in a graph mode.
Optionally, in the system for monitoring a blank lamp in stamping production, the table and the graph are as follows: the system is used for highlighting data of any one of the real-time database, the dim light historical record database and the stop line historical record database, which exceeds a preset data range.
Optionally, in the stamping production troffer monitoring system, the stamping production information output module is further configured to:
and when the programmable logic controller receives preset information, pushing the received preset information to a user.
The invention uses the programmable logic controller to collect the real-time dim light monitoring information and the real-time equipment wire stopping information, uses the computer program to realize the mutual communication between the programmable logic controller and the upper computer, stores the real-time dim light monitoring information and the real-time equipment wire stopping information in the database of the upper computer, and presents the real-time information and the historical data of the stamping production dim light to the working personnel through the PC client, the mobile client and the webpage client, compared with the prior art that the management personnel need to enter the production site to view the signboard, the production information of the site can be viewed by turning on the mobile phone or the computer after using the scheme, the requirements of the users on the convenience and the timeliness are satisfied, and the network webpage end provides the inquiry and download functions of the historical data, compared with the prior art that the traditional manual recording signboard data is used, the occurrence of the situations of error memory and falsification is avoided on one hand, on the other hand, more kinds of and more accurate historical data are provided, reference basis is provided for managers to analyze production data and improve production modes, and requirements of users on data accuracy and diversity are met.
Drawings
FIG. 1 is a schematic structural diagram of a hardware operating environment terminal/device of a stamping production troffer lamp monitoring system according to the present invention;
FIG. 2 is a schematic diagram of a PC client interface according to the present invention;
FIG. 3 is a schematic diagram of a mobile client interface according to the present invention;
FIG. 4 is a schematic diagram of a web page end interface according to the present invention;
FIG. 5 is a schematic diagram of a default information push interface according to the present invention.
The implementation, functional features and advantages of the objectives of the present application will be further explained with reference to the accompanying drawings.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and that not all embodiments are intended to be exhaustive. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making innovative efforts, are within the scope of the present invention.
In the following description, suffixes such as "module", "component", or "unit" used to denote elements are used only for the convenience of description of the present application, and have no specific meaning by themselves. Thus, "module", "component" or "unit" may be used mixedly.
It should be noted that all the directional indications (such as up, down, left, right, front, and rear … …) in the embodiment of the present application are only used to explain the relative position relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indication is changed accordingly.
In this application, unless expressly stated or limited otherwise, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In addition, descriptions in this application as to "first", "second", etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present application.
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
Referring to fig. 1, the present invention provides a press production troffer monitoring system, and in a first embodiment of the present invention, the press production troffer monitoring system includes:
the dim light monitoring module 10: is used for collecting real-time monitoring information of a preset dim light monitoring point of a stamping production line,
the stamping production information acquisition module 20: the system is used for collecting real-time equipment wire stopping information collected by a sensor of a stamping production line and storing the real-time monitoring information and the real-time equipment wire stopping information as real-time stamping production information;
the press production information reading module 30: the real-time stamping production information acquisition module is used for acquiring stamping production information of the stamping production information;
the press production information output module 40: and the access channel is used for providing a user to view the stamping production information in the database.
Wherein, predetermine the dim light control point in the above-mentioned dim light monitoring module 10 and be the dim light button, distribute every station according to the production flow setting on the punching production line, every station has multiple button like: equipment, mould and quality etc, staff on the station takes place the difference of problem according to the press line, press the button corresponding with the problem, this button triggers and produces the signal, after traditional billboard received this button signal, send the warning of light and sound, after treater finds that the light reaches the scene after with the sound warning, press this button once again and represent and begin to handle and send this signal to the billboard, the billboard finishes light and sound when beginning to handle the signal and remind, press this button once again after handling and represent the processing end, the signal that the button was triggered is real-time monitoring information for the aforesaid cubic, also will be received by above-mentioned real-time monitoring information acquisition module 20. Such as: if the staff on the station with unqualified product quality is found, the staff presses the dim light button with corresponding quality, the dim light button sends a signal to the billboard and the acquisition module 20, meanwhile, the processing staff pushes the quality button twice respectively after arriving at the site and starting processing and finishing processing through the billboard prompt, and the PLC in the acquisition module 20 receives digital signals generated by pushing the button three times. In addition to the dim light button trigger signal, the number of pulses sent by the sensor of the punching device, i.e. the actual throughput and SPM, is also considered to be received by the above-mentioned acquisition module 20 as real-time monitoring information.
The main body implemented in the stamping production information acquisition module 20 is a PLC, which is a programmable logic controller that uses a programmable memory for storing programs therein, executing user-oriented instructions such as logic operation, sequence control, timing, counting, and arithmetic operation, and controlling various types of machines or production processes through digital or analog input/output.
The PLC can receive the type of the signal sent by the dim light monitoring module through a signal data line or a wireless signal transmitter and receiver, and record the sending time of the signal, the sending production line and mold line, the sending station, the shift of the sending time on duty, the ending time and duration of the signal, the impulse number of the production line where the signal is located, namely the actual yield, the SPM and the like, namely real-time monitoring information. In addition, the PLC also receives the motion sensor signals of the production equipment, such as the transmitted production line and mold line, the shift of the shift at the transmission time, the production line stop duration and the stop time, i.e. the real-time equipment stop information, the real-time equipment stop information is transmitted to the PLC after the production line stop is finished, and the signals transmitted by the dim light button and the production equipment sensor are uniformly stored in the memory of the PLC according to the corresponding relationship of time, production line, mold line and shift, and the data in the memory of the PLC is the real-time stamping production information (in addition, the PLC in the stamping production information acquisition module 20 can also directly use the traditional dim light signboard as a signal source to receive the information to be acquired, and the circuit acquisition is rearranged according to the information type which does not exist in the traditional signboard, compared with the scheme in the embodiment, the cost of a part of the acquisition circuit can be saved, but if the way of the traditional signboard to acquire the information has problems, all data on the billboard will not be collected, that is to say, the billboard has a wider influence surface after the acquisition line has a problem).
The main body of the stamping production information reading module 30 is an upper computer, and it can be understood that the upper computer is a computer that can directly issue a control command, generally a PC (personal computer)/host computer)/master computer/upper computer, and can send a command to a PLC/single chip.
The upper computer in the stamping production information reading module 30 runs a reading program, the reading program is developed by using a VB (Visual Basic, a computer programming language) (except for developing the reading program by using the VB language, the communication between the upper computer and the PLC can be realized by using other modes, for example, the conventional D-form serial communication can be adopted, the two-wire PROFIBUS-DP communication (a communication between an equipment level control system and a distributed I/O) more suitable for industrial control can be adopted, or the communication can be realized by directly adopting a packaged program development tool), and the data in the PLC storage is read to the database of the upper computer by using a Dynamic Data Exchange (DDE) protocol, and the PLC upper computer software is connected with the PLC network, so that the communication between the upper computer and the PLC is realized. A database is built in an upper computer, the database comprises three parts, namely a real-time database, a dim light historical record database and a stop line historical record database, the real-time database stores real-time stamping production information such as a current production line, a current planned yield, a current actual yield, a current SPM, a current stop line time length, a current die line production stroke frequency, current dim light calling station information and calling types, the data of the real-time database is synchronized with the actual situation of the site by taking the data of a PLC storage once to update the real-time database once at a certain time interval or when the data changes two triggering conditions, for example, a 6-second upper computer reads the data of the PLC storage once to update the real-time database once, or in six-second interval time, a dim light button is pressed by a staff on a station, the database is updated once when the data changes triggering, and the interval time interval triggered by the data changes is not reset, the dim light historical record database and the stop line historical record database are generated by accumulating the data of the real-time database, and relevant data corresponding to each production line in different time periods are stored, such as: all events occurring on the production line are punched 24 hours a day, and two historical databases are stored in a classified use mode. The dim light historical record database stores data of historical shifts, historical mold lines, historical dim light calling station information and calling types, historical dim light calling starting time and ending time and historical dim light calling duration, and the line stop historical record database stores data of historical shifts, historical mold lines, historical line stop duration and historical line stop time.
The access channel in the stamping production information output module 40 is a PC client, a mobile client and a web page, the PC client is desktop software developed by using Python PYQT5 (a computer programming language), a user can access the real-time database by opening the desktop software, the desktop software presents data of the current production line, the current planned yield, the current actual yield, the current SPM, the current stop line duration, the current die line production stroke frequency, the current dim light calling station information and the calling type to the user in a form of a table, the frequency of the data acquired by the desktop software is the same as the frequency of the program read in the upper computer, and the data of the real-time database is acquired every six seconds. Similarly, the mobile terminal can be a mobile phone or a tablet computer, a user can access the real-time database to obtain the current production data of the real-time database by opening the mobile phone program APP, the display interface content of the mobile phone program APP is the same as that of desktop software, and the obtaining frequency is once every six seconds. The web page end uses Java (a programming language) -Tomcat (Apache Tomcat, Tom cat) to set up a website for accessing a dim light historical record database and a line stop historical record database, and the website presents data of historical production lines, historical shifts, historical mold lines, historical dim light calling station information and calling types, historical dim light calling start time and end time, historical dim light calling duration, historical line stop duration and historical line stop time to a user by using a time as an abscissa and a data as a broken line graph of an ordinate.
It can be understood that the stamping production dim light monitoring system of the embodiment directly uses the signal of the dim light system and the motion sensor of the production equipment to complete the acquisition of the data of the spot dim light system and the production data by the PLC, and does not need to use an additional sensor. Meanwhile, in the embodiment, the developed VB reads the program, and when the PLC and the upper computer are connected through the Ethernet, the data circulation of the PLC and the upper computer is realized. Meanwhile, the real-time database is stored in the upper computer in three types of databases according to the attributes of the data (such as real-time data, historical data, dim light information, production equipment information and the like), the three types of databases are respectively a real-time database and two historical databases, the real-time production of the real-time databases can be presented to a user through a PC client and a mobile client in a table mode, the operation is simple and rapid, and the user does not need to enter a production field to check a signboard. In addition, a user accesses the two historical databases by using a network page end, and can inquire and download a curve chart or a line chart of historical production data, so that the problem that the manual recording billboard data is wrong and falsified in the past is solved, the analysis of the production data by the user is facilitated, and a reference is provided for improving the production mode.
Alternatively, the present invention provides a second embodiment, with reference to fig. 2, 3 and 4.
Fig. 2, 3 and 4 are interfaces presented to a user by the database through the PC client, the mobile client and the web page, if any one of the real-time database, the dim light history database and the stop line history database exceeds a preset data range, the value of the data exceeding the preset data range is displayed by using a different color from the data within the preset range, for example, in the display interface of fig. 2 or 3, if any one of the data on the interface exceeds a preset limited range, the value background of the data becomes blue, and is accompanied by a flicker. Similarly, fig. 4 shows data of the stop history database, in which stop data time of any continuous 7 days is recorded, and assuming that the preset daily stop times are 500 times or less, including 500 times, a line segment located below 500 times is represented by red, and when the stop times of a certain day exceed 500 times, a line segment located above 500 times is represented by blue.
It can be understood that the data is in the normal range or in the abnormal range by different colors, so that the user can easily notice the data beyond the normal range when viewing the three pages online, and unnecessary loss caused by the user neglecting abnormal data due to personal reasons is avoided.
Alternatively, the present invention provides a third embodiment, with reference to fig. 5.
Fig. 5 is a diagram of information pushing pictures preset at the mobile terminal, when the PLC collects and receives any information, the PLC judges whether the information is preset information or not by an upper level, if so, the information is marked and sent to the mobile client, and the mobile client then pushes the marked information to the user. If the field worker presses the dim light button of the equipment mark on the station, the signal is sent to the PLC and stored in the storage area, the upper computer reads the information of the equipment dim light button in the storage area, compares the information of the equipment dim light button with a preset information table (the preset information table is composed of any self-defined data in the three databases), if the information of the equipment dim light button exists in the preset information table, the information of the equipment dim light button is judged to belong to the preset information to mark the information of the equipment dim light button, and the marked information of the equipment dim light button is sent to the mobile client, wherein before the information of the marked equipment dim light button is sent to the mobile client, the information of the equipment dim light button is subjected to data analysis, the position information (such as station information) corresponding to the information of the equipment dim light button is determined, and during data analysis, and determining the times of station information generating the equipment dim light button information, determining whether the equipment dim light button information is generated for multiple times within a preset time range, if the equipment dim light button information is generated for multiple times, determining that the station corresponding to the station information has large abnormity, generating a data analysis result based on the data analysis result, and sending the data analysis result and the marked equipment dim light button information to the mobile client.
The mobile client pushes the equipment dim light button information to the user (except for pushing the equipment dim light button information to the user by the mobile client, if a corresponding program is arranged on an upper computer, for example, an enterprise mailbox cooperates with a mobile communication provider, the marked equipment dim light button information is edited into a text short message and sent to a preset receiver, and the technical effect of the scheme can also be achieved).
It can be understood that, in the embodiment, the upper computer actively pushes the important information to the user, and in the daily work, since the user cannot always open the PC client and the mobile client to check the production data, the important information is easily missed, and when the PC client and the mobile client are reopened, the missing information may be lost due to untimely processing. Therefore, important information is pushed to the user in real time, so that the change of data concerned by the user can be effectively reminded, and the data can be processed in time, and the problems can be avoided.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the recitation of an element by the phrase "comprising an … …" does not exclude the presence of additional like elements in the process, method, article, or apparatus that comprises the element, and further, where similarly-named elements, features, or elements in different embodiments of the disclosure may have the same meaning, or may have different meanings, that particular meaning should be determined by their interpretation in the embodiment or further by context with the embodiment.
It should be understood that although the terms first, second, third, etc. may be used herein to describe various information, such information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope herein. The word "if" as used herein may be interpreted as "at … …" or "when … …" or "in response to a determination", depending on the context. Also, as used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used in this specification, specify the presence of stated features, steps, operations, elements, components, items, species, and/or groups, but do not preclude the presence, or addition of one or more other features, steps, operations, elements, components, species, and/or groups thereof. The terms "or" and/or "as used herein are to be construed as inclusive or meaning any one or any combination. Thus, "A, B or C" or "A, B and/or C" means "any of the following: a; b; c; a and B; a and C; b and C; A. b and C ". An exception to this definition will occur only when a combination of elements, functions, steps or operations are inherently mutually exclusive in some way.
It should be understood that, although the steps in the flowcharts in the embodiments of the present application are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and may be performed in other orders unless explicitly stated herein. Moreover, at least some of the steps in the figures may include multiple sub-steps or multiple stages that are not necessarily performed at the same time, but may be performed at different times, in different orders, and may be performed alternately or at least partially with respect to other steps or sub-steps of other steps.
The above-mentioned serial numbers of the embodiments of the present application are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solutions of the present application may be embodied in the form of a software product, which is stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk) and includes instructions for enabling a terminal (such as a mobile phone, a computer, a server, or a network device) to execute the method according to the embodiments of the present application.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a press production troffer monitored control system which characterized in that, press production troffer monitored control system includes:
the system comprises a hidden lamp monitoring module, a hidden lamp monitoring module and a control module, wherein the hidden lamp monitoring module is used for acquiring real-time monitoring information of a preset hidden lamp monitoring point of a stamping production line;
stamping production information acquisition module: the system is used for collecting real-time equipment wire stopping information collected by a sensor of a stamping production line and storing the real-time monitoring information and the real-time equipment wire stopping information as real-time stamping production information;
the stamping production information reading module: the real-time stamping production information acquisition module is used for acquiring stamping production information of the stamping production information;
the stamping production information output module: and the access channel is used for providing a user to view the stamping production information in the database.
2. The stamping production troffer monitoring system of claim 1, wherein the stamping production information acquisition module comprises a sensor arranged on the stamping production line and a programmable logic controller in communication connection with the sensor;
the sensor is used for acquiring real-time equipment stop information of the stamping production line;
and the programmable logic controller is used for receiving the real-time monitoring information, establishing a time sequence mapping relation between the real-time equipment wire stopping information and the real-time monitoring information and generating real-time stamping production information, wherein the real-time stamping production information is stored in a storage of the programmable logic controller.
3. The press-production troffer monitoring system of claim 2, wherein the real-time press-production information comprises:
real-time monitoring information, including: the method comprises the steps of obtaining current production line, current planned yield, current actual yield, current SPM, current line stop time, current mold line, production stroke frequency, current dim light calling station information and calling type;
real-time device outage information, including: the current production line, the current shift, the current mold line, the current line stop duration and the current line stop time.
4. The press production troffer monitoring system of claim 2, wherein the press production information reading module comprises:
an upper computer: for running the reading program and establishing a database;
and the reading program reads the real-time stamping production information stored in the programmable logic controller storage, and reads the real-time stamping production information as a database of the stamping production information stored in an upper computer.
5. The stamping production troffer monitoring system of claim 4, wherein the reading program is written in a computer language, and the upper computer communicates with the programmable logic controller by using a preset communication protocol.
6. The press-production troffer monitoring system of claim 4, wherein said database further comprises:
a real-time database comprising: the method comprises the steps of obtaining current production line, current planned yield, current actual yield, current SPM, current line stop time, current mold line production stroke frequency, current dim light calling station information and calling type;
the dim light historical record database is generated by accumulating the real-time database and comprises the following steps: historical production lines, historical shifts, historical mold lines, historical dim light calling station information and calling types, historical dim light calling starting time and ending time and historical dim light calling duration;
the stop line historical record database is generated by accumulating the real-time database and comprises the following steps: historical production line, historical shift, historical mold line, historical line stop duration and historical line stop time.
7. The press production troffer monitoring system of claim 6, wherein the press production information output module comprises:
PC client, mobile client and network page end: for presenting the information stored by the database to a user.
8. The press-production troffer monitoring system of claim 7,
the PC client and the mobile client are also used for accessing the real-time database and presenting data of a current production line, a current planned yield, a current actual yield, a current SPM, a current line stop time, a current mold line production stroke frequency, current dim light calling station information and calling types in a table mode;
and the network page end is also used for accessing the dim light historical record database and the stop line historical record database and presenting data of historical production lines, historical shifts, historical mold lines, historical dim light calling station information and calling types, historical dim light calling start time and end time, historical dim light calling duration, historical stop line duration and historical stop line duration in a graph mode.
9. The press-producing troffer light monitoring system of claim 8, wherein said tables and graphs are: the system is used for highlighting data of any one of the real-time database, the dim light historical record database and the stop line historical record database, which exceeds a preset data range.
10. The press-production troffer monitoring system of claim 8, wherein the press-production information output module is further configured to:
and when the programmable logic controller receives preset information, pushing the received preset information to a user.
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