CN112965413A - Gas table workshop is with ann's lamp system - Google Patents
Gas table workshop is with ann's lamp system Download PDFInfo
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- CN112965413A CN112965413A CN202110147091.1A CN202110147091A CN112965413A CN 112965413 A CN112965413 A CN 112965413A CN 202110147091 A CN202110147091 A CN 202110147091A CN 112965413 A CN112965413 A CN 112965413A
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- QVFWZNCVPCJQOP-UHFFFAOYSA-N chloralodol Chemical compound CC(O)(C)CC(C)OC(O)C(Cl)(Cl)Cl QVFWZNCVPCJQOP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000012790 confirmation Methods 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 9
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- 238000012423 maintenance Methods 0.000 abstract description 11
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- 230000004044 response Effects 0.000 description 10
- 238000003825 pressing Methods 0.000 description 8
- 238000007726 management method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
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- 238000007405 data analysis Methods 0.000 description 2
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
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Abstract
The invention discloses an ampere lamp system for a gas meter production workshop, which comprises a calling machine, an answering machine, a concentrator, a central server and a display board, wherein the calling machine is connected with the answering machine; the calling machine is connected with an indicator light for indicating the operation state of a production line; the calling machine and the answering machine are respectively connected with the concentrator through a Lora network to form an ad hoc internal network, and each calling machine and each answering machine are respectively provided with an address symbol with identity identification; the concentrator is connected to the central server through the Ethernet; the display billboard is connected with the central server through a WiFi network; the central processor is also communicated with a mobile terminal used by an authorized manager for checking the record information through a wireless network. The invention not only can rapidly and accurately distribute maintenance tasks, but also has high information recording efficiency, thereby facilitating managers to look up at any time and any place and knowing the real-time workshop operation state in time.
Description
Technical Field
The invention relates to the technical field of workshop management, in particular to a calling system for a production workshop.
Background
Along with the rapid development of the internet technology and the internet of things technology, the intelligent production equipment is applied to all walks of life, the automation degree of an intelligent workshop formed by the intelligent production equipment is higher and higher, and therefore the problem that people pay attention to how to guarantee the normal operation of the intelligent workshop and timely solve the problem when the intelligent workshop has problems is solved.
In the prior art, when a problem occurs in a production workshop, an alarm is usually given out only through an audible and visual alarm. However, it is difficult for the worker to determine which production line has been alarmed when the worker is far away, and there are many production lines in a large workshop, and the allocation and recording of the maintenance tasks to the production problems on the production lines can only be recorded manually on a book or on a computer, which is not only inefficient, but also very inconvenient to manage.
Meanwhile, the manager has lag phenomena such as information lag, incomplete information, unclear high-frequency fault point and the like on the traditional management mode of the equipment operation condition of the workshop production line. If the manager can observe the operation condition of the production line equipment in real time, the personnel participate in information such as the labor amount, the fault point summary list and the like, and great influence is generated on the improvement of the production line and the output of the qualified products.
Therefore, the technical staff needs to solve the problems in the current stage by solving the problems on the production line in time, efficiently allocating and recording maintenance tasks, summarizing fault details, reasons and maintenance schemes.
Disclosure of Invention
The invention provides an ampere lamp system for a gas meter production workshop, which can not only solve the problems on a production line in time, but also efficiently distribute and record maintenance tasks, summarize fault details, reasons and maintenance schemes.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows.
The safety lamp system for the gas meter production workshop comprises a calling machine fixed beside a workshop production line station, an answering machine carried by an answering person, a concentrator for receiving and transmitting calling and answering information, a central server for recording calling information and answering information, and display boards arranged in offices, warehouses and production workshops; the calling machine is connected with an indicator light for indicating the operation state of a production line; the calling machine and the answering machine are respectively connected with the concentrator through a Lora network to form an ad hoc internal network, and each calling machine and each answering machine are respectively provided with an address symbol with identity identification; the concentrator is connected to the central server through the Ethernet; the display billboard is connected with the central server through a WiFi network; the central processor is also communicated with a mobile terminal used by an authorized manager for checking the record information through a wireless network.
Preferably, eight calling keys corresponding to the calling function are arranged on the calling machine, including an inquiry key, a confirmation key, a cancel key, a supervisor key, an equipment key, a quality key, a technical key and a material key; the calling machine is provided with a power interface for getting electricity through a power line on site.
Preferably, the indicator light comprises three indicator light colors of green, red and yellow.
Preferably, a singlechip controller for controlling the color change of the indicator light is arranged in the calling machine; the output end of the single chip microcomputer controller is connected with the controlled end of the indicator lamp.
Preferably, the answering machine is provided with a display panel for displaying call information; eight kinds of answering keys corresponding to answering functions are arranged on the answering machine and comprise an equipment key, a quality key, a technology key, a supervisor key, an inquiry key, a material key, a confirmation key and a cancel key.
Preferably, the central server is connected with a mobile terminal for an authorized manager to view the record information through a network
Due to the adoption of the technical scheme, the technical progress of the invention is as follows.
The invention can distribute maintenance tasks quickly and accurately by calling keys of different work types arranged on the calling machine and sending the calling information to corresponding answering machines through the central processing unit, and meanwhile, the central processing unit records all information in the operation process, including the maintenance tasks, summary fault details, reasons and maintenance schemes, and can generate monthly operation reports, thereby not only having high recording efficiency, but also being convenient for managers to look up at any time and any place and being used as the basis for big data analysis; the answering machine receives the calling information and the set indicator light, so that the answering person can quickly judge the position of the problem production line, and can timely arrive at the solution, meanwhile, the production line personnel can judge whether the calling is successful through the indicator light, and further judge whether other calling contents are needed; the display board can enable office staff such as workshops and non-workshops to know the real-time workshop operation state in time.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the calling machine of the present invention;
fig. 3 is a schematic diagram of the transponder structure of the present invention.
Wherein: 1. the system comprises a calling machine, 11 indicator lamps, 12 calling keys, 13 screw holes, 14 power interfaces, 2 answering machines, 21 display boards, 22 answering keys, 3 concentrators, 4 central servers, 5 mobile terminals and 6 display boards.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
An ampere lamp system for a gas meter production workshop is shown in a figure 1 and comprises a calling machine 1, an answering machine 2, a concentrator 3, a central server 4 and a display board 6. The caller 1 and the answering machine 2 are connected to the concentrator 3 through the Lora network, and the concentrator 3 is connected to the central server 4 through the ethernet network. The sign 6 is connected to the central server 4 via a WiFi network.
The calling machine 1 is used for calling workers on a production line to solve various problems in production of the production line. Calling machine 1 has pilot lamp 11 through power cord electric connection, and pilot lamp 11 is used for instructing the production line running state. Calling machine 1 is fixed by producing the line station through the screw 13 of seting up to agree with the workshop and produce the unified planning of line, pilot lamp 11 mounting height is unanimous, and calling machine 1's panel orientation direction is unanimous, thereby accomplishes that to call conveniently, and is whole pleasing to the eye.
As shown in fig. 2, the calling device 1 is provided with eight kinds of calling keys 12, which are an inquiry key, an acknowledgement key, a cancel key, a supervisor key, an equipment key, a quality key, a technical key and a material key. Each key is provided with a key indicator light, and the key indicator light can be lightened after the key is pressed down. The inquiry button can inquire the production line calling information at any time. The cancel button is used to cancel the call. The supervisor key is used for calling the supervisor. The equipment key, the quality key, the technology key and the material key correspond to four work personnel calling functions, namely equipment personnel, quality personnel, technical personnel and material personnel. When a plurality of work types are needed to assist in solving problems, a plurality of corresponding call keys 12 can be pressed simultaneously, for example, after calling equipment personnel, the technical personnel is found to be needed to assist in the future, after the equipment keys are pressed, the technical keys are pressed, more people can be called to participate in the future, and when the call system does not answer, the call keys 12 are pressed for a plurality of times, but the server only records once; the confirmation key is used to confirm that the problem is resolved, particularly when multiple calls occur simultaneously, requiring a single confirmation, such as a simultaneous call to a device and technology, and then not released after pressing the confirmation key, and then pressing the device and/or technology key to confirm that the problem is actually resolved. A power interface 14 is arranged below the calling machine 1, and the power interface 14 is used for connecting a power line so as to supply power for the calling machine 1 and the indicator lamp 11 to work nearby in a workshop.
The calling machine 1 is internally provided with a single chip microcomputer controller, the single chip microcomputer controller is used for controlling the color of the indicator light 11, and the output end of the single chip microcomputer controller is connected with the controlled end of the indicator light 11.
The indicator light 11 is internally provided with a green bulb, a red bulb and a yellow bulb. When no problem exists on the production line, the indicator light 11 is green; when a problem exists on a production line, a production line worker presses a corresponding calling key 12 of the calling machine 1 according to the problem on the production line, then a key indicator lamp is turned on, meanwhile, an indicator lamp 11 is changed from green to red, the calling is successful, and the called worker waits for the problem to be processed; when someone answers the call request on the production line, the indicator light 11 is changed from red to yellow, so that production line personnel can judge whether the call is successful according to the color of the production line indicator light 11, further judge whether other call contents are needed, and meanwhile, the answering personnel can also quickly judge the position of the problem production line according to the production line indicator light 11; when the employee considers that the relevant person has solved the problem and is satisfied, the confirmation button on the calling machine 1 can be pressed and the indicator light 11 changes from yellow to green.
As shown in fig. 3, the answering machine 2 is carried by a person who solves the problem of the production line, so as to timely answer the call of the calling machine 1 and timely arrive at the problem production line to solve the problem. The battery is arranged in the transponder 2, the battery provides power for the operation of the transponder 2, the electric quantity of the battery cannot be lower than 3300mV, otherwise the normal operation of the transponder 2 will be affected. The answering machine 2 is provided with a display panel 21, and the display panel 21 is used for displaying the name of the problem production line and the address of the calling machine 1, so that the problem solving personnel in the production line can easily position the specific position of the problem production line and timely arrive at the solution.
Eight kinds of answer keys 22 are provided below the display panel 21, including an equipment key, a quality key, a technology key, a supervisor key, an inquiry key, a material key, an acknowledgement key, and a cancel key. The inquiry button can inquire the production line calling information at any time and enter a selective response link. The cancel button can be matched with the query button to complete the selective answering call process, the information of the answering machine 2 such as the software version, the local address, the battery electric quantity and the like can be displayed by independently pressing the cancel button, when the display value of the battery electric quantity is lower than 3300mV, the charging operation is required, and the answering machine 2 is recommended to be charged when in a midday rest. The confirmation key is a key for confirming the response, and the responder can respond to the workshop call by pressing the key; the response can be responded in real time, or can be selectively responded by inquiring the call information after the real-time call is missed; once the workshop call is responded, the position corresponding to the process station indicated by the display panel 21 must be reached as soon as possible for problem solving, and the answering personnel can judge the specific station where the problem occurs at a glance by observing the color of the operation indicator lamp 11 in the workshop.
The central server 4 is connected to the concentrator 3 via an ethernet, and the concentrator 3 is configured to transmit signals received and transmitted by the central server 4, thereby extending the transmission distance of the network. When a production line worker presses a corresponding call key 12 according to a production line problem, a calling machine 1 sends a call signal to a concentrator 3 through a Lora network, the concentrator 3 simply queues the received call signal and then sends the call signal to a central server 4, the central server 4 judges a response object according to the call signal and then feeds back a call success signal to the calling machine 1, after the calling machine 1 receives the call success signal, a built-in single chip microcomputer controller controls the color of an indicator lamp 11 to change from green to yellow, meanwhile, the central server 4 sends the call information to a corresponding answering machine 2 through the Lora network through the concentrator 3, the answering machine 2 carries out data decoding according to an agreed protocol, so that the call information is displayed on a display panel 21, after an answering person answers, the answering machine 2 sends the call signal to the concentrator 3 through the Lora network, the concentrator 3 carries out queuing processing on the received answer signal and then sends the answer signal to the central server 4, the central server 4 sends the response signal to the calling machine 1, and the calling machine 1 controls the color of the indicator light 11 to change from red to yellow through the built-in singlechip controller.
The central server 4 adopts an intranet computer, and is internally provided with an andon system workbench and three main menus of the system; the three menus are respectively the safety lamp terminal management, the safety lamp calling and feedback and the safety lamp data query.
The light terminal management is divided into terminal category, terminal key definition and calling terminal. The terminal class defines the classes of the calling machine and the answering machine, which is a large class and must be established, otherwise the system cannot operate normally. For example, if the calling device is installed on the core line, a core line calling device must be created under this menu. The terminal key definition follows the terminal category and is the interface that defines the button functions on the caller. There are several terminal classes, and the definition of the terminal keys requires the definition of the corresponding number. In other words, the key definitions may be different for different terminal classes, but the key definitions are consistent to ensure the system is robust in operation and high in maintainability. The calling terminal is a general name, and under the menu, a user can create the calling terminal and also can create a response terminal; that is, the menu corresponds to the terminal category menu above one to one. The terminal must be activated after being created, the system can identify the terminal, and the system can normally operate.
In the Ann light calling and feedback menu, the administrator can inquire all calling information and overtime alarm information which is not responded in time. In addition, the menu adds an intention call handling feedback bar under which the employee feedback information can be seen. From the call information menu, the call procedure, the call reason, the call time, the response terminal, the response staff, the response time, whether the processing is finished, the processing finish time and whether the feedback is realized can be clearly seen; the information can clearly display the operation condition of the workshop equipment, and has important reference value for the summary of production line faults and the formulation of a solution. The call processing feedback menu summarizes all the fed-back information, which can be equipment state description, fault reason explanation for solving, production line operation suggestion and the like, and the information can be provided for the manager to refer. The timeout alarm menu displays all the information of the expired unprocessed fault.
The safety lamp data query is to count and summarize the workshop calling information, can be used as a production line health operation report form, and can also make rationality judgment on personnel allocation. The call statistical chart can be a bar chart or a line chart, and the statistical range can be selected.
The display signboard 6 is a database content display system for displaying the real-time operation status of each production line of the whole plant based on the data of the central server 4. The bulletin board 6 is installed in a production shop, an office, a warehouse, or the like. The display board 6 is divided into a left column and a right column, the left column is used for displaying a process diagram which is classified according to each workshop and each production line and consists of each process point, and the right column is used for displaying call information received by the central server 4, wherein the call information comprises a called workshop number, a production line name, a process point, problem category attribution, time and a problem state (called or answered). When the production line in the workshop has no problem, each process point in the left column is green, and the right column has no information; when a production line in a workshop has a problem, the process point of the left column on the display billboard 6 corresponding to the call problem is changed into red, and the right column displays call information; when the problem of a production line in a workshop is solved, the process point of the left column of the display billboard 6 corresponding to the calling problem is changed into green, and meanwhile, the calling information of the right column disappears and is recovered to a simple display picture.
Before the invention is used, the central server 4 enters an andon system management interface, the blank machine is subjected to terminal activation operation, and then the calling machine and the answering machine are subjected to system initialization to complete address allocation.
The method for initializing the blank calling machine comprises the following steps: on the premise of power failure, pressing a cancel key to be not placed, and then powering on; after waiting for the query key indicator lamp to be lighted, indicating that the address initialization stage is successfully entered; at this time, a 'cancel' button can be released to wait for the system initialization equipment terminal; after the central server system finishes the operation of terminal activation, the completion of initialization can be waited, and the mark of the completion of initialization is the lighting of a key indicator lamp of a supervisor; after the indicator light is turned on, the terminal is indicated to finish the initialization work of the address; and finally, pressing a confirmation key to finish the initialization operation of the terminal machine.
The method for initializing the blank responder comprises the following steps: pressing the cancel key, powering on or resetting the responder, entering an address initialization interface, pressing the confirm key, releasing the cancel key, observing a screen, and if the displayed address information is updated, indicating that the initialization is successful, and releasing the confirm key. Then, the system performs self-checking setting, and displays the software version, address information and the like.
After all the answering machines and the calling machines are initialized, an internal network can be formed by self, and the central server coordinates the operation.
In the using process, production line personnel encounter production problems and call through the calling machine 1, the calling information is transmitted to the central server 4 through the concentrator 3 through the Lora network, and the indicator light 11 is changed from green to red; after the central server 4 judges the answering object, the call information is sent to the corresponding answering machine 2 through the concentrator 3 through the Lora network, and the display billboard 6 displays the call information at the same time; the responder presses the confirmation function key on the responder 2 to respond and timely drives the responder to a problem production line to solve the problem, and the indicator light 11 is changed from red to yellow; after the problem is solved, the production line personnel press the confirmation key of the calling machine 1, the indicator light 11 is changed from yellow to green, and the calling information displayed by the display board 6 disappears.
The central server 4 records call information and response information at all time points, such as: maintenance tasks, summary fault details, reasons, maintenance schemes and the like, and monthly operation reports can be generated. The production line responsible person, manager and advanced manager can access the central server 4 through the WiFi network at any time and any place through the mobile terminal 5 (mobile phone, notebook, tablet computer, etc.) under authorization, so that the related personnel can master the production line operation state in time and perform big data analysis, and further reasonably arrange the organization architecture and solve the problems of operation organization, personnel technology, equipment, and the like.
Claims (5)
1. Gas table workshop is with ann lamp system, its characterized in that: the system comprises a calling machine (1) fixed beside a station of a workshop production line, an answering machine (2) carried by an answering person, a concentrator (3) for receiving and sending calling and answering information, a central server (4) for recording the calling information and the answering information, and display boards (6) arranged in offices, warehouses and production workshops; the calling machine (1) is connected with an indicator lamp (11) for indicating the operation state of a production line; the calling machine (1) and the answering machine (2) are respectively connected with the concentrator (3) through a Lora network to form an ad hoc internal network, and each calling machine (1) and each answering machine (2) are respectively provided with an address symbol with identity identification; the concentrator (3) is connected to the central server (4) through the Ethernet; the display board (6) is connected with the central server (4) through a WiFi network; the central processing unit (4) is also communicated with a mobile terminal (5) which is used by an authorized manager for checking the record information through a wireless network.
2. The ampere lamp system for the gas meter production workshop as claimed in claim 1, wherein: eight calling keys (12) corresponding to the calling function are arranged on the calling machine (1), and comprise an inquiry key, a confirmation key, a cancel key, a supervisor key, an equipment key, a quality key, a technical key and a material key; the calling machine (1) is provided with a power interface (14) for getting electricity through a power line on site.
3. The ampere lamp system for the gas meter production workshop as claimed in claim 1, wherein: the indicator light (11) comprises three indicator light colors of green, red and yellow.
4. The ampere lamp system for gas meter production workshops according to claim 3, characterized in that: a singlechip controller for controlling the color change of the indicator light (11) is arranged in the calling machine (1); the output end of the single chip microcomputer controller is connected with the controlled end of the indicator lamp (11).
5. The ampere lamp system for the gas meter production workshop as claimed in claim 1, wherein: the answering machine (2) is provided with a display panel (21) for displaying calling information; eight kinds of answering keys (22) corresponding to answering functions are arranged on the answering machine (2) and comprise an equipment key, a quality key, a technology key, a supervisor key, an inquiry key, a material key, a confirmation key and a cancel key.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110147091.1A CN112965413A (en) | 2021-02-03 | 2021-02-03 | Gas table workshop is with ann's lamp system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110147091.1A CN112965413A (en) | 2021-02-03 | 2021-02-03 | Gas table workshop is with ann's lamp system |
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| CN112965413A true CN112965413A (en) | 2021-06-15 |
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| CN202110147091.1A Pending CN112965413A (en) | 2021-02-03 | 2021-02-03 | Gas table workshop is with ann's lamp system |
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| JP2010200204A (en) * | 2009-02-27 | 2010-09-09 | Nec Corp | Call center system and method for constituting the call center |
| CN202281943U (en) * | 2011-08-26 | 2012-06-20 | 桂林易创精益信息技术有限公司 | Wireless Andon system of production line |
| CN106339860A (en) * | 2016-09-05 | 2017-01-18 | 南京简睿捷软件开发有限公司 | Enterprise internal call response management system and management method |
| CN107705507A (en) * | 2017-09-28 | 2018-02-16 | 浙江盛达物联科技股份有限公司 | Bearing mnanufacture alarm and call management system and its method based on technology of Internet of things |
| CN108693848A (en) * | 2018-05-23 | 2018-10-23 | 中国计量大学 | A kind of workshop fault pre-alarming alarm system based on Lora |
| CN110580026A (en) * | 2019-09-18 | 2019-12-17 | 工业云制造(四川)创新中心有限公司 | intelligent manufacturing MES system |
-
2021
- 2021-02-03 CN CN202110147091.1A patent/CN112965413A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010200204A (en) * | 2009-02-27 | 2010-09-09 | Nec Corp | Call center system and method for constituting the call center |
| CN202281943U (en) * | 2011-08-26 | 2012-06-20 | 桂林易创精益信息技术有限公司 | Wireless Andon system of production line |
| CN106339860A (en) * | 2016-09-05 | 2017-01-18 | 南京简睿捷软件开发有限公司 | Enterprise internal call response management system and management method |
| CN107705507A (en) * | 2017-09-28 | 2018-02-16 | 浙江盛达物联科技股份有限公司 | Bearing mnanufacture alarm and call management system and its method based on technology of Internet of things |
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Application publication date: 20210615 |