CN113469385A - Visual monitoring method and system for equipment state - Google Patents
Visual monitoring method and system for equipment state Download PDFInfo
- Publication number
- CN113469385A CN113469385A CN202110796905.4A CN202110796905A CN113469385A CN 113469385 A CN113469385 A CN 113469385A CN 202110796905 A CN202110796905 A CN 202110796905A CN 113469385 A CN113469385 A CN 113469385A
- Authority
- CN
- China
- Prior art keywords
- equipment
- state
- shutdown
- layout
- color
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
- G06F16/245—Query processing
- G06F16/2458—Special types of queries, e.g. statistical queries, fuzzy queries or distributed queries
- G06F16/2462—Approximate or statistical queries
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
- G06F16/248—Presentation of query results
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F9/00—Arrangements for program control, e.g. control units
- G06F9/06—Arrangements for program control, e.g. control units using stored programs, i.e. using an internal store of processing equipment to receive or retain programs
- G06F9/44—Arrangements for executing specific programs
- G06F9/451—Execution arrangements for user interfaces
Abstract
The invention provides a visual monitoring method and a visual monitoring system for equipment states.A graph block corresponding to each equipment type is constructed in a graph library in advance according to the equipment type contained in a system to be monitored of a target enterprise; selecting image blocks corresponding to the equipment from the graphic library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout matched with the system to be monitored; establishing a mapping relation table between the equipment state and the display color of the image block; the method comprises the steps of acquiring the running state and the service state of the equipment in real time, determining the current equipment state, determining a target color corresponding to the current equipment state according to a mapping relation table, and controlling the display color of a block corresponding to the equipment in a layout diagram of the equipment to be the target color in real time. The real-time state of the equipment is displayed to enterprise users in a centralized mode through the equipment Layout, the value of process data is fully exerted, the early warning of colors of Layout blocks driven by the real-time state of the equipment is realized at low cost, and the visual monitoring and management requirements of the equipment of small and medium-sized enterprises are met.
Description
Technical Field
The invention relates to the technical field of Software as a Service (SaaS) application, in particular to a method and a system for visually monitoring equipment states.
Background
The following pain points exist in the use process of the existing factory equipment: in the use process of factory equipment, the use of the equipment and the maintenance of the equipment are not one person at many times, so when the equipment breaks down or is in other abnormal states, corresponding personnel need to be informed to process, if the equipment is not processed in time, the equipment is subjected to error work, and the equipment is a waste of valuable production time for companies. In the production process of the equipment, the total production time can be divided into effective production time (namely, qualified product processing time) and ineffective production time (such as fault, standby and shutdown), when the total production time is fixed, the larger the ineffective production time proportion is, the less the effective production time is, namely, the less the time for producing normal qualified products is, which is very unfavorable for the capacity improvement of enterprises, and the enterprise aims to reduce the ineffective production time, improve the effective production time and realize the value maximization.
Aiming at the problems, one solution in the market at present is to combine the equipment state and the equipment Layout to make early warning display, but the data source of the early warning display needs to be received and executed through sensor signals, so the signals all need to be communicated by sensors, the whole system has high cost, and most of domestic small and medium-sized enterprises are difficult to bear, so the system is difficult to popularize and apply.
Disclosure of Invention
The invention provides a visual monitoring method and a visual monitoring system for equipment states, which mainly solve the technical problems that: how to realize the device state driving early warning with low cost and realize the visual management of the device early warning.
In order to solve the technical problem, the invention provides a visual monitoring method for equipment state, which comprises the following steps:
according to the equipment types contained in the target enterprise system to be monitored, building image blocks corresponding to the equipment types in a graph library in advance;
selecting image blocks corresponding to the equipment from the graphic library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout chart matched with the system to be monitored;
establishing a mapping relation table between the equipment state and the display color of the image block;
and acquiring the running state and the service state of the equipment in real time, determining the current equipment state, determining a target color corresponding to the current equipment state according to the mapping relation table, and controlling the display color of a block corresponding to the equipment in the equipment layout diagram to be the target color in real time.
Optionally, the device status includes "abnormal shutdown", "abnormal operation", "planned shutdown", "normal operation", "normal shutdown"; the mapping relation table includes: the corresponding color of the equipment state of abnormal shutdown is red, the corresponding color of abnormal operation is orange, the corresponding color of planned shutdown is yellow, the corresponding color of normal operation is green, and the corresponding color of normal shutdown is gray.
Optionally, the obtaining the running state and the service state of the device in real time, and determining the current device state includes:
the method comprises the steps that a rule table corresponding to an equipment running state and a service state and the equipment state is established in advance, and when the equipment running state and the service state are obtained in real time, the equipment state corresponding to the running state and the service state is determined based on the rule table; the running state of the equipment comprises running and stopping; the business states include normal, fault, maintenance, exception, scheduled downtime, switched products, rest, scheduled overhaul, and others.
Optionally, the method further includes: and defining two equipment states of abnormal shutdown and abnormal operation as early warning states, and automatically generating and displaying an early warning message popup window when the current equipment state is determined to be the early warning state, wherein the early warning message popup window comprises an equipment name, an equipment code, a department to which the equipment belongs, an abnormal reason and the equipment state.
Optionally, the method further includes: storing the device layout of the system to be monitored in a target library in a correlated manner according to a time sequence; when a historical state viewing instruction for the system to be monitored is received, viewing time point information is determined based on the historical state viewing instruction, and an equipment layout diagram corresponding to the time point is searched and displayed from the target library according to the viewing time point information.
Optionally, the method further includes: and calculating the accumulated time length of each device in various device states to generate a device state time length stacking diagram.
The invention also provides a visual monitoring system for the equipment state, which comprises:
the image block setting module is used for constructing image blocks corresponding to all equipment types in the graphic library in advance according to the equipment types contained in the system to be monitored of the target enterprise;
the layout construction module is used for receiving a selection instruction to select a pattern block corresponding to the equipment from the pattern library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout matched with the system to be monitored;
the early warning configuration module is used for establishing a mapping relation table between the equipment state and the display color of the image block;
the device management module is used for receiving an external input instruction, acquiring a device running state and a service state, and sending the device running state and the service state to the background monitoring platform;
and the background monitoring platform determines the current equipment state based on the equipment running state and the service state, determines a target color corresponding to the current equipment state according to the mapping relation table, and controls the display color of a block corresponding to the equipment in the equipment layout diagram to be the target color in real time.
Optionally, the device state includes "abnormal shutdown", "abnormal operation", "planned shutdown", "normal operation", "normal shutdown"; the mapping relation table includes: the corresponding color of the equipment state of abnormal shutdown is red, the corresponding color of abnormal operation is orange, the corresponding color of planned shutdown is yellow, the corresponding color of normal operation is green, and the corresponding color of normal shutdown is gray.
Optionally, the background monitoring platform is configured to pre-establish a rule table indicating that the device running state + the service state correspond to the device state, and determine, based on the rule table, the device state corresponding to the running state and the service state when the device running state and the service state are obtained in real time; the running state of the equipment comprises running and stopping; the business states include normal, fault, maintenance, exception, scheduled downtime, switched products, rest, scheduled overhaul, and others.
Optionally, the early warning configuration module is further configured to define two device states of abnormal shutdown and abnormal operation as early warning states, and the background monitoring platform is further configured to automatically generate and display an early warning message popup when it is determined that the current device state is the early warning state, where the early warning message popup includes a device name, a device code, a department to which the device belongs, an abnormal reason, and a device state.
The invention has the beneficial effects that:
according to the equipment state visualization monitoring method and system provided by the invention, according to the equipment types contained in the target enterprise system to be monitored, the graph blocks corresponding to the equipment types are constructed in the graph library in advance; selecting image blocks corresponding to the equipment from the graphic library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout matched with the system to be monitored; establishing a mapping relation table between the equipment state and the display color of the image block; the method comprises the steps of acquiring the running state and the service state of the equipment in real time, determining the current equipment state, determining a target color corresponding to the current equipment state according to a mapping relation table, and controlling the display color of a block corresponding to the equipment in a layout diagram of the equipment to be the target color in real time. The real-time state of the equipment is displayed to enterprise users in a centralized mode through an equipment layout diagram, and the value of process data is fully exerted; the early warning system is established without arranging a sensor on each piece of workshop equipment to realize data and information transmission, the Layout of the equipment is established through the association Layout relationship among the equipment, the real-time state of the equipment is directly displayed and reflected on the Layout based on colors, the color early warning of the Layout blocks of the equipment driven by the real-time state of the equipment is realized at low cost, and the visual monitoring and management requirements of the equipment of medium and small enterprises are met.
Drawings
Fig. 1 is a schematic flow chart of a device status visualization monitoring method according to a first embodiment of the present invention;
FIG. 2-1 is a first schematic view of an apparatus layout construction page according to a first embodiment of the present invention;
FIG. 2-2 is a schematic diagram of a device layout diagram construction page II according to the first embodiment of the present invention;
fig. 2-3 are schematic diagrams of a device layout diagram construction page three according to a first embodiment of the present invention;
FIG. 3 is a layout diagram of an apparatus according to a first embodiment of the present invention;
fig. 4 is a mapping table of device state definition and early warning according to a first embodiment of the present invention;
FIG. 5 is a schematic diagram of a device history status viewing interface according to a first embodiment of the present invention;
FIG. 6-1 is a time length stack diagram of the device status according to the first embodiment of the present invention;
FIG. 6-2 is a data detail list according to a first embodiment of the present invention;
fig. 7 is a schematic structural diagram of an apparatus state visualization monitoring system according to a second embodiment of the present invention;
fig. 8 is a schematic structural diagram of another device status visualization monitoring system according to a second embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following detailed description and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The first embodiment is as follows:
the present embodiment provides a method for visually monitoring a device status, please refer to fig. 1, which mainly includes:
s100, building image blocks corresponding to the equipment types in a graph library in advance according to the equipment types contained in a target enterprise system to be monitored;
the system to be monitored generally consists of a series of devices, including but not limited to various devices that form a pipeline, to achieve the production and manufacture of a certain product. In this embodiment, based on the types of devices included in the target enterprise system to be monitored, each type of device may be constructed to correspond to a type of tile for representing the device of the type. Of course, in other embodiments of the present invention, each device may adopt one image block corresponding to it, as long as the device representation is realized by the image block, which is not limited in this embodiment.
Specifically, the tile types include, but are not limited to, rectangular tiles, circular tiles, L-shaped tiles, T-shaped tiles, U-shaped tiles, H-shaped tiles, and the like.
S200, selecting image blocks corresponding to the equipment from the graphic library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout matched with the system to be monitored;
referring to fig. 2-1, a configurator may select a pattern block corresponding to a device from a pattern library based on an associated layout relationship of each device in a system to be monitored, so as to construct a device layout diagram matched with the system to be monitored. The graphic library comprises rectangular graphic blocks, circular graphic blocks, round corner rectangular graphic blocks, L-shaped graphic blocks, T-shaped graphic blocks, inverted L-shaped graphic blocks, I-shaped graphic blocks, regular U-shaped graphic blocks, left U-shaped graphic blocks, right U-shaped graphic blocks and inverted U-shaped graphic blocks; in different embodiments, the graphic library can be flexibly set based on actual conditions. Based on the actual association layout relationship among the devices, aiming at each device, selecting a corresponding image block from the graphic library to characterize the device, and editing the image block to uniquely characterize the device.
Editing operations include but are not limited to picture block setting, picture block copying, picture block deleting and the like, specifically, the system can pop up the three editing modules by selecting a picture block, long pressing or motor mouse right button, further, selecting picture block setting and please refer to fig. 2-1 continuously, the system sets the popped up picture block into a popup box, and the popup box comprises a picture block name and two fields of associated equipment; editing the two fields, and clicking to confirm → saving, thus completing the setting of the picture block. In addition, a selection button may also be set after the device information is edited, please refer to fig. 2-2, and the device information in the device information base is associated by the selection button (the device information base is a pre-entered information base including related information of all devices in the system to be monitored, such as device name, device code, device model, department to which the device belongs, and the like), so that the device layout can be configured and completed, the interface shown in fig. 2-3 is obtained, and the storage button is clicked for storing the time.
By using the editing modules such as the block copying module and the block deleting module, the editing efficiency can be further improved. Specifically, if the selected image block is copied, the image block is copied to generate a new copied image block, the copied content comprises the equipment information corresponding to the image block, equipment codes need to be checked when the copied content is submitted and stored, and the uniqueness of the codes is ensured; the layout of the equipment with the same equipment information can be quickly carried out. If the selected tile is deleted, the tile is deleted.
After the configuration of all the devices in the system to be monitored is completed, the device layout shown in fig. 3 can be obtained, further, after the configuration of the device layout is completed, the state of the devices needs to be initialized, and specifically, the workshop inspection personnel can upload the state information of each device based on the actual operation condition of the system to be monitored, so that the initialization is realized. Different equipment has the corresponding responsible department, and the relevant responsible inspection personnel of each department are responsible for patrolling and examining each equipment state, when equipment running state and/or service state change, can be based on the mobile terminal equipment in time upload the status information of corresponding equipment to it is visual to realize that equipment state in time updates the control.
S300, establishing a mapping relation table between the equipment state and the display color of the image block;
please refer to the corresponding relationship table shown in fig. 4, which specifically includes: the corresponding color of the equipment state 'abnormal shutdown' is red, the corresponding color of the 'abnormal operation' is orange, the corresponding color of the 'planned shutdown' is yellow, the corresponding color of the 'normal operation' is green, and the corresponding color of the 'normal shutdown' is gray.
In this embodiment, the operation state includes operation and shutdown; business states include normal, fault, maintenance, exception, scheduled downtime, switched products, rest, scheduled maintenance, and others.
S400, acquiring the running state and the service state of the equipment in real time, and determining the current equipment state;
and a rule table corresponding to the device running state + the service state and the device state is pre-established, and when the device running state and the service state are obtained in real time, the device state corresponding to the running state and the service state can be determined based on the rule table with reference to fig. 4 continuously. The packaged state in the figure is the device state.
Wherein the equipment state comprises 'abnormal shutdown', 'abnormal operation', 'planned shutdown', 'normal operation', 'normal shutdown'; specifically, for the service state + the running state as the fault shutdown, the corresponding equipment state is defined as the abnormal shutdown; aiming at the condition that the service state and the operation state are fault operation and maintenance operation, the corresponding equipment state is defined as abnormal operation; aiming at the service state and the running state as maintenance shutdown, planned shutdown, switched product shutdown, rest shutdown, planned maintenance shutdown and other shutdown, the corresponding equipment state is defined as planned shutdown; the corresponding equipment state is defined as normal operation aiming at the condition that the service state plus the operation state are normal operation and planned shutdown operation; and aiming at the condition that the service state and the running state are normal shutdown, the corresponding equipment state is defined as normal shutdown.
S500, determining a target color corresponding to the current equipment state according to the mapping relation table;
for example, if the device service + operating state is a failed shutdown, it may be determined that the current device state is an abnormal shutdown, and according to the mapping relationship table shown in fig. 4, it may be determined that the target color corresponding to the current device state is red.
S600, controlling the display color of the image block corresponding to the equipment in the equipment layout diagram to be a target color in real time.
In this embodiment, two device states of abnormal shutdown and abnormal operation may also be defined as an early warning state, and when it is determined that the current device state is the early warning state, an early warning message popup may be automatically generated and displayed, as shown in fig. 2, where the early warning message popup includes a device name, a device code, a department to which the device belongs, an abnormal reason, and a device state.
At present, in fact, an enterprise already has a large amount of equipment data precipitates, including data such as repair reporting, maintenance reporting and abnormal reporting, but the data are not displayed to the enterprise in a centralized manner, so that the enterprise has a visual understanding, and the effect of data driving execution is not obvious. Meanwhile, a sensor is not required to be arranged on each workshop device to realize data and information transmission to establish an early warning system, a Layout of the devices is established through the association Layout relationship among the devices, the real-time state of the devices is directly displayed and reflected on the Layout based on colors, the color early warning of the Layout blocks driven by the real-time state of the devices is realized at low cost, and the visual monitoring and management requirements of the devices of medium and small enterprises are met.
In other optional embodiments of the present invention, in order to be able to view historical data of the device status, facilitate statistical analysis, and help an enterprise improve management efficiency, a device layout diagram of a system to be monitored may be stored in a target library in a time-sequential association manner; when a historical state viewing instruction of a system to be monitored is received, viewing time point information is determined based on the historical state viewing instruction, and an equipment layout diagram corresponding to the time point is searched and displayed from a target library according to the viewing time point information. Referring to fig. 5, a user may select time tracing and click query, that is, the device state data at the historical time may be displayed, further, a certain device or a certain system to be monitored may be clicked, and the system may count the states of the device or the devices under the system to generate a device state duration summary table shown in table 1 below, or a device duration stack diagram shown in fig. 6, and by clicking different colors of a certain device in fig. 6, the data detail table shown in fig. 6-2 may be displayed, which may accurately expose problems existing in the production process, facilitate guidance and improvement, and improve production efficiency.
TABLE 1 summary table of device status duration
It should be noted that the equipment time utilization rate can be calculated according to the following formula: the utilization rate is the normal production time/(normal production time + standby time + fault shutdown time + fault running time) × 100%.
According to the equipment state visual monitoring method provided by the embodiment, 1, the equipment service state can be displayed in real time without accessing data acquisition hardware such as a sensor, and the equipment service state displaying cost is low; 2. the equipment layout is flexible to construct, can be applied to equipment state display of various factories, and has high universality; 3. historical data of the equipment state can be checked, statistical analysis is facilitated, and management efficiency of enterprises is improved.
Example two:
in this embodiment, on the basis of the first embodiment, an apparatus state visualization monitoring system is provided to implement at least part of the steps of the apparatus state visualization monitoring method in the first embodiment, please refer to fig. 7, and the system mainly includes:
the image block setting module 71 is configured to construct image blocks corresponding to the device types in the graph library in advance according to the device types included in the target enterprise system to be monitored;
the layout construction module 72 is configured to receive a selection instruction to select a device-corresponding block from the graph library according to the association layout relationship of each device in the system to be monitored, so as to construct a device layout diagram matched with the system to be monitored;
the early warning configuration module 73 is used for establishing a mapping relation table between the equipment state and the display color of the image block;
the mapping relation table comprises: the corresponding color of the equipment state 'abnormal shutdown' is red, the corresponding color of the 'abnormal operation' is orange, the corresponding color of the 'planned shutdown' is yellow, the corresponding color of the 'normal operation' is green, and the corresponding color of the 'normal shutdown' is gray.
The device management module 74 is configured to receive an external input instruction, obtain a device running state and a service state, and send the device running state and the service state to the background monitoring platform;
the background monitoring platform 75 determines the current device state based on the device running state and the service state, determines a target color corresponding to the current device state according to the mapping relation table, and controls the display color of a pattern block corresponding to the device in the device layout diagram to be the target color in real time.
The background monitoring platform 75 is configured to pre-establish a rule table indicating that the device running state + the service state correspond to the device state, and determine, based on the rule table, the device state corresponding to the running state and the service state when the device running state and the service state are obtained in real time; the equipment running state comprises running and stopping; business states include normal, fault, maintenance, exception, scheduled downtime, switched products, rest, scheduled maintenance, and others. The equipment states include 'abnormal shutdown', 'abnormal operation', 'planned shutdown', 'normal operation', 'normal shutdown'. Specifically, for the service state + the running state as the fault shutdown, the corresponding equipment state is defined as the abnormal shutdown; aiming at the condition that the service state and the operation state are fault operation and maintenance operation, the corresponding equipment state is defined as abnormal operation; aiming at the service state and the running state as maintenance shutdown, planned shutdown, switched product shutdown, rest shutdown, planned maintenance shutdown and other shutdown, the corresponding equipment state is defined as planned shutdown; the corresponding equipment state is defined as normal operation aiming at the condition that the service state plus the operation state are normal operation and planned shutdown operation; and aiming at the condition that the service state and the running state are normal shutdown, the corresponding equipment state is defined as normal shutdown.
Optionally, the early warning configuration module 73 is further configured to define two device states of abnormal shutdown and abnormal operation as early warning states, and the background monitoring platform 75 is further configured to automatically generate and display an early warning message popup when it is determined that the current device state is the early warning state, where the early warning message popup includes a device name, a device code, a department to which the device belongs, an abnormal reason, and a device state.
Referring to fig. 8, in another embodiment of the present invention, the device status visualization monitoring system may further include a billboard TV76, the background monitoring platform 75 may send the device layout diagram status to the billboard TV76 in real time, and the billboard TV may be disposed at a conspicuous place in a factory workshop for displaying the device visualization status, so that no matter whether the inspector, the workshop staff, or the workshop manager may predict the production status change in time according to the device status change, and know the processing progress in the first time according to the status color.
It will be apparent to those skilled in the art that the modules or steps of the invention described above may be implemented in a general purpose computing device, they may be centralized on a single computing device or distributed across a network of computing devices, and optionally they may be implemented in program code executable by a computing device, such that they may be stored on a computer storage medium (ROM/RAM, magnetic disks, optical disks) and executed by a computing device, and in some cases, the steps shown or described may be performed in an order different than that described herein, or they may be separately fabricated into individual integrated circuit modules, or multiple ones of them may be fabricated into a single integrated circuit module. Thus, the present invention is not limited to any specific combination of hardware and software.
The foregoing is a more detailed description of the present invention that is presented in conjunction with specific embodiments, and the practice of the invention is not to be considered limited to those descriptions. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (10)
1. A visual monitoring method for equipment state is characterized by comprising the following steps:
according to the equipment types contained in the target enterprise system to be monitored, building image blocks corresponding to the equipment types in a graph library in advance;
selecting image blocks corresponding to the equipment from the graphic library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout chart matched with the system to be monitored;
establishing a mapping relation table between the equipment state and the display color of the image block;
and acquiring the running state and the service state of the equipment in real time, determining the current equipment state, determining a target color corresponding to the current equipment state according to the mapping relation table, and controlling the display color of a block corresponding to the equipment in the equipment layout diagram to be the target color in real time.
2. The visual monitoring method of the state of the equipment according to claim 1, wherein the state of the equipment comprises "abnormal shutdown", "abnormal operation", "planned shutdown", "normal operation", "normal shutdown"; the mapping relation table includes: the corresponding color of the equipment state of abnormal shutdown is red, the corresponding color of abnormal operation is orange, the corresponding color of planned shutdown is yellow, the corresponding color of normal operation is green, and the corresponding color of normal shutdown is gray.
3. The device status visualization monitoring method according to claim 2, wherein the acquiring of the device operating status and the service status in real time, and the determining of the current device status comprises:
the method comprises the steps that a rule table corresponding to an equipment running state and a service state and the equipment state is established in advance, and when the equipment running state and the service state are obtained in real time, the equipment state corresponding to the running state and the service state is determined based on the rule table; the running state of the equipment comprises running and stopping; the business states include normal, fault, maintenance, exception, scheduled downtime, switched products, rest, scheduled overhaul, and others.
4. The device condition visual monitoring method of claim 2, wherein the method further comprises: and defining two equipment states of abnormal shutdown and abnormal operation as early warning states, and automatically generating and displaying an early warning message popup window when the current equipment state is determined to be the early warning state, wherein the early warning message popup window comprises an equipment name, an equipment code, a department to which the equipment belongs, an abnormal reason and the equipment state.
5. A method for visual monitoring of the status of a device according to any of claims 1-4, characterized in that the method further comprises: storing the device layout of the system to be monitored in a target library in a correlated manner according to a time sequence; when a historical state viewing instruction for the system to be monitored is received, viewing time point information is determined based on the historical state viewing instruction, and an equipment layout diagram corresponding to the time point is searched and displayed from the target library according to the viewing time point information.
6. The device condition visual monitoring method of claim 5, wherein the method further comprises: and calculating the accumulated time length of each device in various device states to generate a device state time length stacking diagram.
7. A system for visually monitoring the status of a device, comprising:
the image block setting module is used for constructing image blocks corresponding to all equipment types in the graphic library in advance according to the equipment types contained in the system to be monitored of the target enterprise;
the layout construction module is used for receiving a selection instruction to select a pattern block corresponding to the equipment from the pattern library according to the association layout relation of the equipment in the system to be monitored so as to construct an equipment layout matched with the system to be monitored;
the early warning configuration module is used for establishing a mapping relation table between the equipment state and the display color of the image block;
the device management module is used for receiving an external input instruction, acquiring a device running state and a service state, and sending the device running state and the service state to the background monitoring platform;
and the background monitoring platform determines the current equipment state based on the equipment running state and the service state, determines a target color corresponding to the current equipment state according to the mapping relation table, and controls the display color of a block corresponding to the equipment in the equipment layout diagram to be the target color in real time.
8. The system for visually monitoring the status of a device according to claim 7, wherein the status of the device includes "abnormal shutdown", "abnormal operation", "planned shutdown", "normal operation", "normal shutdown"; the mapping relation table includes: the corresponding color of the equipment state of abnormal shutdown is red, the corresponding color of abnormal operation is orange, the corresponding color of planned shutdown is yellow, the corresponding color of normal operation is green, and the corresponding color of normal shutdown is gray.
9. The device state visualization monitoring system according to claim 8, wherein the background monitoring platform is configured to pre-establish a rule table that corresponds to a device running state + a service state and a device state, and determine the device state corresponding to the running state and the service state based on the rule table when the device running state and the service state are obtained in real time; the running state of the equipment comprises running and stopping; the business states include normal, fault, maintenance, exception, scheduled downtime, switched products, rest, scheduled overhaul, and others.
10. The visual equipment state monitoring system of claim 1, wherein the early warning configuration module is further configured to define two equipment states of abnormal shutdown and abnormal operation as early warning states, and the background monitoring platform is further configured to automatically generate and display an early warning message popup when it is determined that the current equipment state is the early warning state, where the early warning message popup includes an equipment name, an equipment code, a department to which the equipment belongs, an abnormal reason, and an equipment state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110796905.4A CN113469385A (en) | 2021-07-14 | 2021-07-14 | Visual monitoring method and system for equipment state |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110796905.4A CN113469385A (en) | 2021-07-14 | 2021-07-14 | Visual monitoring method and system for equipment state |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113469385A true CN113469385A (en) | 2021-10-01 |
Family
ID=77880350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110796905.4A Pending CN113469385A (en) | 2021-07-14 | 2021-07-14 | Visual monitoring method and system for equipment state |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113469385A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114035470A (en) * | 2021-11-08 | 2022-02-11 | 观为监测技术无锡股份有限公司 | Unit state display method, device and storage medium |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109709936A (en) * | 2018-12-24 | 2019-05-03 | 广州供电局有限公司 | Equipment running status monitoring method, device, computer equipment and storage medium |
| CN109861390A (en) * | 2018-12-30 | 2019-06-07 | 珠海一多监测科技有限公司 | A kind of power equipment operation monitoring system |
| CN110531723A (en) * | 2019-09-12 | 2019-12-03 | 东北大学 | A kind of preparation equipment malfunction visual analysis system and method |
| CN110677289A (en) * | 2019-09-25 | 2020-01-10 | 中土智能科技(广州)有限公司 | Equipment state prompting method, device, equipment and storage medium |
| WO2020143328A1 (en) * | 2019-01-11 | 2020-07-16 | 平安科技（深圳）有限公司 | Server room environment monitoring method employing big data, and related device |
-
2021
- 2021-07-14 CN CN202110796905.4A patent/CN113469385A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109709936A (en) * | 2018-12-24 | 2019-05-03 | 广州供电局有限公司 | Equipment running status monitoring method, device, computer equipment and storage medium |
| CN109861390A (en) * | 2018-12-30 | 2019-06-07 | 珠海一多监测科技有限公司 | A kind of power equipment operation monitoring system |
| WO2020143328A1 (en) * | 2019-01-11 | 2020-07-16 | 平安科技（深圳）有限公司 | Server room environment monitoring method employing big data, and related device |
| CN110531723A (en) * | 2019-09-12 | 2019-12-03 | 东北大学 | A kind of preparation equipment malfunction visual analysis system and method |
| CN110677289A (en) * | 2019-09-25 | 2020-01-10 | 中土智能科技(广州)有限公司 | Equipment state prompting method, device, equipment and storage medium |
Non-Patent Citations (1)
| Title |
|---|
| （美）怀斯 等著: "《数字化城市管理理论、技术与实践》", 28 February 2019 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114035470A (en) * | 2021-11-08 | 2022-02-11 | 观为监测技术无锡股份有限公司 | Unit state display method, device and storage medium |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101713984B (en) | Event synchronized reporting in Process Control System | |
| Unver | An ISA-95-based manufacturing intelligence system in support of lean initiatives | |
| CN104331770A (en) | Intelligent management system of flexible production enterprise | |
| WO2010093821A2 (en) | Use of prediction data in monitoring actual production targets | |
| CN103942726A (en) | Intelligent inspection method for condition evaluation work of power grid equipment | |
| CN112446608A (en) | OEE and Andon safety lamp management system and working method thereof | |
| CN110580567A (en) | Intelligent property mobile operation management method | |
| Lewis et al. | Maintenance of mobile mine equipment in the information age | |
| US20160274646A1 (en) | System and Method for a Database Layer for Managing a Set of Energy Consuming Devices | |
| CN113469385A (en) | Visual monitoring method and system for equipment state | |
| CN111160598A (en) | Energy prediction and energy consumption control method and system based on dynamic energy consumption benchmark | |
| CN112884369A (en) | Power failure work order monitoring method, device, equipment and storage medium | |
| CN115510150A (en) | Visual management platform of equipment | |
| CN113706072B (en) | Method for realizing fine management of production materials by using 5G technology | |
| Sinclair et al. | Going beyond SPC—why we need statistical thinking in operations such as Carbon Plants | |
| CN115798155A (en) | Natural gas metering and analyzing system | |
| CN114995302A (en) | Intelligent control method and system | |
| CN113610253A (en) | Operation and maintenance management type photovoltaic station control system based on CS version | |
| CN113792063A (en) | Work order monitoring method and system | |
| KR100627166B1 (en) | A machine control system and the same control method | |
| CN106296021A (en) | A kind of dynamic managing and control system of capital construction aggregative indicator | |
| CN112488334A (en) | Intelligent climbing frame system | |
| AU2020251048A1 (en) | Process monitoring system | |
| CN114563989B (en) | Equipment monitoring system and method | |
| KR102564056B1 (en) | Industrial energy data analysis device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211001 |