CN105335828A - Operation method of production management - Google Patents
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- CN105335828A CN105335828A CN201510810653.0A CN201510810653A CN105335828A CN 105335828 A CN105335828 A CN 105335828A CN 201510810653 A CN201510810653 A CN 201510810653A CN 105335828 A CN105335828 A CN 105335828A
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Abstract
The invention relates to an operation method of production management, and the operation method comprises an operation method of a field operation management module, an operation method of a piecework wage management module, an operation method of an encasement photographing and qualitative data verification module, an operation method of an automatic operation card operating post management module and an operation method of a production scheduling module. The operation method of the field operation management module comprises the following steps: step1, a production line computer is arranged on each production line, and an operation post computer and a display screen are arranged on each operating post of the production line; a manager of each production line firstly inputs an user name and a code into a production line computer and then logs into a client side, selects a process picture file or process video file of spare parts, semi-finished products or finished products from the database of the production line computer, and sets the process picture file or process video file and shows or displays on the corresponding operating post on the production line. The operation method provided by the invention has the characteristic of flexible operation.
Description
Technical field
The present invention relates to a kind of method of operating of production management.
Background technology
Chinese patent literature CN103984326A disclosed a kind of production management system on 08 13rd, 2014, comprised fault and returned control device, input-output control unit, information control device, display device and remote control, wherein, fault returns control device for collecting the failure message that production line sends, fault returns control device and each production process and production line operation personnel, equipment, part, middle groups piece installing and instrument is carried out one_to_one corresponding, and described production process comprises one or several operating personnel and quantitative raw material, part, middle groups piece installing and instrument respectively, input-output control unit is for by fault, the failure message returned collected by control device is sent to information control device, information control device is for receiving failure message, production process described in activity time table and production line operation personnel, raw material, part, corresponding relation between middle groups piece installing and instrument, record and add up the failure message of every procedure, the actual OEE value of every procedure is calculated according to the failure message adding up the every procedure obtained, by the actual OEE value of every procedure and the plan OEE value pre-entered, yellow face limit value and limit value of blushing compare, green face-like state is then returned when actual OEE value is less than yellow face limit value with the error of plan OEE value, described green face-like state then shows that production line is in normal operating conditions, the duty of production line of display device for showing information control device and returning, remote control is used at far-end the production data preserved in information control device recalls information control device, and show in remote client end, described production data comprises failure message and actual OEE value, and described remote client end comprises the computer installation be connected with information control device by Ethernet.
Summary of the invention
Object of the present invention aims to provide a kind of method of operating of production management of flexible operation, to overcome weak point of the prior art.
The method of operating of a kind of production management designed by this object, is characterized in that comprising the method for operating of execute-in-place administration module, the method for operating of piecework wage administration module, vanning takes pictures and verify the method for operating of the method for operating of qualitative data module, the method for operating of automatic process card work position administration module and the row's of production single module.
Further, the method for operating of described execute-in-place administration module comprises the following steps:
Step one, every bar production line configures a production line computer, and each work position of this production line configures a post computer and display screen;
Client is logined after first the keeper of every bar production line inputs username and password on production line computer, then from the database of production line computer, choose loose mail, the technique picture file of semifinished or finished goods or technique video file, set this technique picture file or technique video file carries out showing or playing in which work position of this production line, and the display of this technique picture file or technique video file or reproduction time
Step 2, the keeper of every bar production line clicks the option of " issuing technique picture file or technique video file " on production line computer, after the post computer in each work position and display screen receive respective technique picture file or technique video file, start to carry out Circulating fibrocytes or broadcasting according to the setting of keeper;
Step 3, the keeper of every bar production line, at the txt format text of the direct typing of the client of production line computer for warning or reminding, is selected in the txt format text captions more than one work position in this production line showing typing,
Step 4, production line computer carries out communication with the data server of factory and is connected, the loose mail that keeper's calling data server of every bar production line prestores, the Quality Detection settings of semifinished or finished goods, and these Quality Detection settings are issued on the test board in the related work post in this production line;
Step 5, presets every bar production line reads the test board in the related work post in this production line automatically Quality Detection data by production line computer, and is stored in production line computer and data server respectively by these Quality Detection data;
Step 6, mounting bar code printer and relevant drive software in every bar production line, the keeper of every bar production line is led to recall data from the database of production line computer, generates bar code rule according to current date, production line numbering; Administrator prints number well, then presses the whole bar code of print button automatic printing; Or the keeper of every bar production line is manually arranged, manual input bar code content carries out printing whole bar code;
Step 7, every bar production line is provided with more than one electronic board, and the keeper of every bar production line, by the client of the electronic board on production line computer, controls electronic board.
Further, the method for operating of described piecework wage administration module comprises the following steps:
Step one, RFID card reader is installed in each work position, and this RFID card reader can read with the information on the product of RFID product identification card automatically; Wherein, the stickup of RFID product identification card or magnet are on product; RFID card reader connects with post computer;
Step 2, each operator in each work position wears the RFID identification card adopting different I D section, and managerial personnel are the information of the RFID identification card of each operator of typing and the emolument method of reckoning by the piece in each work position in production line computer in advance;
Step 3, time on duty, the RFID identification card of the RFID card reader brush of operator in work position oneself, the identity information of this operator is collected by the post computer connected with RFID card reader and is presented in the liquid crystal display in work position, represent this work position thus operator operate
RFID card reader in work position can read the information of RFID product identification card and RFID identification card respectively, and stores respectively after collecting via the post computer connected with RFID card reader,
Step 4, to be transported in the identification range in each work position from production line with the loose mail of RFID product identification card, semifinished or finished goods, the post computer connected with RFID card reader is at programming count after identifying RFID product identification card through the loose mail in this work position, the quantity information of semifinished or finished goods, and the identification range of RFID card reader is 10cm ~ 50cm;
Step 5, is calculated the loose mail in this work position of process in each work position, the quantity information of semifinished or finished goods according to the emolument method of reckoning by the piece in each work position, is automatically calculated the concrete emolument of each operator in this work position.
Further, described vanning is taken pictures and the method for operating of verifying qualitative data module comprises the following steps:
Step one, before packaging products in boxes, adopt high-resolution camera, the main frame of product, accessory, instructions, guarantee card and conformity certification etc. are placed on post, after the scanning RFID product identification card of product or bar code, take pictures to the main frame of product, accessory, instructions, guarantee card and conformity certification, the photo obtained after taking pictures is deposited in a database with the information name of the RFID product identification card of product or bar code;
Step 2, according to the RFID product identification card of product or the information of bar code, retrieve quality restriction data in a database, when have undetected or nonconformance occurs time, then given a warning by the control axis connected with database and point out, and show this product and cannot case and put in storage, thus avoid the underproof packaging products in boxes of product examine and put in storage.
Further, the method for operating of described automatic process card work position administration module comprises the following steps:
Step one, in the position on the upper side, dead ahead in each work position of production line, display screen is set, by the countdown of display screen display beat: the estimated completion time being set every part loose mail, semifinished or finished goods by keeper in advance in the post computer connected with post computer and display screen, and be set in a period of time before estimated completion time terminates and carry out acousto-optic hint, accelerate operating rate to remind operator;
Step 2, each work position arranges a pause button, a clearance button, a call button and corresponding pilot lamp,
When cannot complete the corresponding operation in this work position in estimated completion time as the operator in some work position, just press pause button, meanwhile, suspend pilot lamp and be lit, beat countdown stops, and whole piece production line is in halted state;
After the corresponding operation in this work position is disposed, by the operator in this work position by clearance button, meanwhile, suspend pilot lamp and extinguished, beat countdown restarts to start, and whole piece production line reruns;
At any time, when the operator in some work position presses call button, the audio amplifier connected with production line computer or loudspeaker can sound music, managerial personnel by the display screen that connects with production line computer or electronic board obtaining sending the specific works post of calling, thus specifically process to scene;
Step 3, when the operator in some work position fulfils corresponding operation ahead of schedule in the beat countdown limited, then press clearance button by this operator, meanwhile, clearance pilot lamp is lit;
When the operator on all working post presses clearance button and lets pass effectively, even if do not arrive the end time that beat countdown limits, beat countdown still can restart, now, production line drops into next product, avoids the wait completely of whole piece production line, production line idle running phenomenon occur;
Step 4, for the time-out in work position and time out, production line computer is recorded faithfully, and waits for keeper's statistical study, optimizes further production line.
Further, the method for operating of the described row of production single module comprises the following steps:
Step one, loose mail, the semifinished or finished goods setting of carrying out product by the keeper of production line, comprise interpolation, deletion, amendment name of product and divide into groups;
Step 2, order turns row and sets up and put: by keeper, actual order is changed into more than one scheduling list, by the data message of the data message of the actual order of ERP interface interchange or the actual order of typing manually; Data message is input in production line computer;
Step 3, carries out concrete scheduling by keeper and sets up and put, the loose mail of product, semifinished or finished goods are specifically distributed in which the bar production line in factory and produce, comprise the plan initial time of production, Projected completion time, planned production number.
After the present invention adopts above-mentioned technical scheme, all qualities and production data of manufacturing enterprise are gathered together; Realize quality, the Real-time Collection of production data, analysis, inquiry and monitoring, for the timely decision-making of managerial personnel is as foundation and suggestion; Improve product yields simultaneously, optimize qualitative control; And enhance productivity, reduce production cost.
In sum, the present invention has flexible operation, production efficiency is high, operating cost is low feature.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
The method of operating of this production management, comprise the method for operating of execute-in-place administration module, piecework wage administration module method of operating, vanning take pictures and verify the method for operating of qualitative data module, the method for operating of automatic process card work position administration module and produce row single module method of operating.
In the present embodiment, the method for operating of described execute-in-place administration module comprises the following steps:
Step one, every bar production line configures a production line computer, and each work position of this production line configures a post computer and display screen;
Client is logined after first the keeper of every bar production line inputs username and password on production line computer, then from the database of production line computer, choose loose mail, the technique picture file of semifinished or finished goods or technique video file, set this technique picture file or technique video file carries out showing or playing in which work position of this production line, and the display of this technique picture file or technique video file or reproduction time
Step 2, the keeper of every bar production line clicks the option of " issuing technique picture file or technique video file " on production line computer, after the post computer in each work position and display screen receive respective technique picture file or technique video file, start to carry out Circulating fibrocytes or broadcasting according to the setting of keeper;
Step 3, the keeper of every bar production line, at the txt format text of the direct typing of the client of production line computer for warning or reminding, is selected in the txt format text captions more than one work position in this production line showing typing,
Step 4, production line computer carries out communication with the data server of factory and is connected, the loose mail that keeper's calling data server of every bar production line prestores, the Quality Detection settings of semifinished or finished goods, and these Quality Detection settings are issued on the test board in the related work post in this production line;
Step 5, presets every bar production line reads the test board in the related work post in this production line automatically Quality Detection data by production line computer, and is stored in production line computer and data server respectively by these Quality Detection data;
Step 6, mounting bar code printer and relevant drive software in every bar production line, the keeper of every bar production line is led to recall data from the database of production line computer, generates bar code rule according to current date, production line numbering; Administrator prints number well, then presses the whole bar code of print button automatic printing; Or the keeper of every bar production line is manually arranged, manual input bar code content carries out printing whole bar code;
Step 7, every bar production line is provided with more than one electronic board, and the keeper of every bar production line, by the client of the electronic board on production line computer, controls electronic board.
Execute-in-place administration module has following technique effect: change display operation card file by product type, liquid crystal screen display operation card picture, solve paper process card cracky, easily loss, unmanageable drawback; Video can be play and automatically carry out employee's training on operation; The text subtitles such as stackable display notice, prompting, warning; Integrated peace lamp system, each post sends abnormal call by acousto-optic, requests help; The concrete deadline record of each post operation, efficiency automatic statistical analysis, the person of assisting management optimizes post distribution, beat setting, enhances productivity.
Above-mentioned electronic board, can realize the abnormal automatic-prompting in the real-time programming count of instant output, disqualification rate programming count, defective item programming count and each post.
Electronic board can realize the visual management of production run: pass through various forms, as poster, present situation plate, chart or electrical screen etc., the situation of production run in large screen display, as the production schedule, actual production quantity, statistics, accepted product percentage, positive negative spread, Time of Day, notice and salutatory etc.So that anyone can grasp production status and necessary data in time, can rapid development solution and enforcement counter-measure when occurring abnormal.According to Large-size LCD Screen display, then can show more contents, and can according to customer demand, customization displaying contents; The concrete distribution of ratio and each unacceptable product shared by qualified, substandard product is intuitively demonstrated by the mode of " pie chart ".
The data server of above-mentioned factory, can storage technology card picture or technique video file; Store, retrieve the data of Quality Detection; Store, retrieve Quality Detection platform parameters data; Store bar code coding rule, if desired with ERP system interface; Store, picture file is taken pictures in retrieval vanning; Be connected with production line dataphone, host communication of taking pictures with vanning is connected.
In the present embodiment, production line computer connects with post computer and display screen.
The method of operating of described piecework wage administration module comprises the following steps:
Step one, RFID card reader is installed in each work position, and this RFID card reader can read with the information on the product of RFID product identification card automatically; Wherein, the stickup of RFID product identification card or magnet are on product; RFID card reader connects with post computer;
Step 2, each operator in each work position wears the RFID identification card adopting different I D section, and managerial personnel are the information of the RFID identification card of each operator of typing and the emolument method of reckoning by the piece in each work position in production line computer in advance;
Step 3, time on duty, the RFID identification card of the RFID card reader brush of operator in work position oneself, the identity information of this operator is collected by the post computer connected with RFID card reader and is presented in the liquid crystal display in work position, represent this work position thus operator operate;
RFID card reader in work position can read the information of RFID product identification card and RFID identification card respectively, and stores respectively after collecting via the post computer connected with RFID card reader,
Step 4, to be transported in the identification range in each work position from production line with the loose mail of RFID product identification card, semifinished or finished goods, the post computer connected with RFID card reader is at programming count after identifying RFID product identification card through the loose mail in this work position, the quantity information of semifinished or finished goods, and the identification range of RFID card reader is 10cm ~ 50cm;
Step 5, is calculated the loose mail in this work position of process in each work position, the quantity information of semifinished or finished goods according to the emolument method of reckoning by the piece in each work position, is automatically calculated the concrete emolument of each operator in this work position.
Piecework wage administration module is by installing RFID card reader in each work position, the RFID identification card information on automatic loose mail, semifinished or finished goods.Loose mail with rfid card, semifinished or finished goods are transported to after the identification range 10 ~ 50cm in each post from streamline, programming count each post production information.Managerial personnel are the emolument of specifically reckoning by the piece in typing operator and RFID identity information and each post in production line computer in advance.
Operator adopts the RFID identification card of different I D section, and time on duty, brush RFID card reader (sharing with production RFID card reader), its identity information is presented in the liquid crystal display of post automatically, represents the operator's operation thus of this post.The production information in each work position is multiplied by the emolument of reckoning by the piece in this work position, just automatically can calculate the concrete emolument in each post, has objective, fair and just feature.
Described vanning is taken pictures and the method for operating of verifying qualitative data module comprises the following steps:
Step one, before packaging products in boxes, adopt high-resolution camera, the main frame of product, accessory, instructions, guarantee card and conformity certification etc. are placed on post, after the scanning RFID product identification card of product or bar code, take pictures to the main frame of product, accessory, instructions, guarantee card and conformity certification etc., the photo obtained after taking pictures is deposited in a database with the information name of the RFID product identification card of product or bar code;
Step 2, according to the RFID product identification card of product or the information of bar code, retrieve quality restriction data in a database, when have undetected or nonconformance occurs time, then given a warning by the control axis connected with database and point out, and show this product and cannot case and put in storage, thus avoid the underproof packaging products in boxes of product examine and put in storage.
The method of operating of described automatic process card work position administration module comprises the following steps:
Step one, in the position on the upper side, dead ahead in each work position of production line, display screen is set, by the countdown of display screen display beat: the estimated completion time being set every part loose mail, semifinished or finished goods by keeper in advance in the production line computer connected with post computer and display screen, and be set in a period of time before estimated completion time terminates and carry out acousto-optic hint, accelerate operating rate to remind operator;
Step 2, each work position arranges a pause button, a clearance button, a call button and corresponding pilot lamp,
When cannot complete the corresponding operation in this work position in estimated completion time as the operator in some work position, just press pause button, meanwhile, suspend pilot lamp and be lit, beat countdown stops, and whole piece production line is in halted state;
When the operator in some work position presses the pause button in the work position at oneself place, the reason that whole piece production line can be caused to be in halted state is: when some station posies can not complete current task on time, the product in this work position can not flow to next station post; Otherwise the product in previous work position continues, toward dirty, to form product packing phenomenon in this work position.This is for automatic production line, and each work tempo flows downward a product.Here product refers to loose mail, semifinished or finished goods.
After the corresponding operation in this work position is disposed, by the operator in this work position by clearance button, meanwhile, suspend pilot lamp and extinguished, beat countdown restarts to start, and whole piece production line reruns;
At any time, when the operator in some work position presses call button, the audio amplifier connected with production line computer or loudspeaker can sound music, managerial personnel by the display screen that connects with production line computer or electronic board obtaining sending the specific works post of calling, thus specifically process to scene;
Step 3, when the operator in some work position fulfils corresponding operation ahead of schedule in the beat countdown limited, then press clearance button by this operator, meanwhile, clearance pilot lamp is lit;
When the operator on all working post presses clearance button and lets pass effectively, even if do not arrive the end time that beat countdown limits, beat countdown still can restart, now, production line drops into next product, avoids the wait completely of whole piece production line, production line idle running phenomenon occur;
Step 4, for the time-out in work position and time out, production line computer is recorded faithfully, and waits for keeper's statistical study, optimizes further production line.
The method of operating of the described row of production single module comprises the following steps:
Step one, loose mail, the semifinished or finished goods setting of carrying out product by the keeper of production line, comprise interpolation, deletion, amendment name of product and divide into groups;
Step 2, order turns row and sets up and put: by keeper, actual order is changed into more than one scheduling list, by the data message of the data message of the actual order of ERP interface interchange or the actual order of typing manually; Data message is input in production line computer;
Step 3, carries out concrete scheduling by keeper and sets up and put, the loose mail of product, semifinished or finished goods are specifically distributed in which the bar production line in factory and produce, comprise the plan initial time of production, Projected completion time, planned production number.
The row's of production single module mainly carries out product setting: add, delete, revise name of product, divide into groups etc.; Order turns row and sets up and put: actual order is changed into one or several scheduling list, can with ERP interface interchange order form data (needing ERP to coordinate to support) or typing order information manually; Any carry out specifically arranging to set up putting: at bar line production, production initial time, Projected completion time, planned production number etc.
The present invention can also comprise the remote monitoring of production line place factory building, inquiry, warning module: be specially after client installed by arbitrary computer in plant area's LAN (Local Area Network), can immediately carry out monitoring, the inquiry of production status, qualitative data etc. by connection data server; The notebook computer of Internet can be connected, install after client, can immediately carry out monitoring, the inquiry of production status, qualitative data etc. by connection data server; The mobile phone of Internet can be connected, install after client, can immediately carry out monitoring, the inquiry of production status, qualitative data etc. by connection server; Qualitative data exception or production status extremely, send abnormity early warning to relevant managerial personnel by mobile phone short messages and remind, related personnel is processed immediately.
The present invention can also comprise Quality Detection data acquisition trace back block, and the method for operating of this Quality Detection data acquisition trace back block comprises the following steps:
Step one, forms an Internet of Things by all devices of Workshop Production streamline or testing laboratory, and Real-time Collection production line detects the data of checkout equipment on post, and the Data classification of collection stores, and generates examining report.And can programming count output, qualification rate, number of non-compliances, passing number etc.Can automatically generate quality form, supvr can understand the quality status in production run in time by these real-time data, form, adjust accordingly, rectify and even halt production production link.Stop to detect underproof product flow into next link or put in storage,
Step 2, with checkout equipment real-time communication, from server data library call set for different product, different setting values, automatically be issued to checkout equipment, before each actual detection, check product type, judge whether setting value mates with required product, if do not mate, instant alarming process.Reduce the working strength of managerial personnel, avoid instrument parameter that error is set, defective products false retrieval phenomenon
Step 3, with checkout equipment real-time communication, the detection data of specific product (distinguishing with bar code) are uploaded to line main frame and database server immediately, and compare with the upper and lower limit of setting, whether qualified judge.Automatic statistical analysis each defective products classification proportion, is convenient to supvr and understands production quality status in real time.(this function needs checkout equipment support)
Step 4, if the range estimation such as outward appearance class detects, employee presses corresponding OK, NG button, stores qualified, defective information.
More than show and describe ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a method of operating for production management, is characterized in that comprising the method for operating of execute-in-place administration module, the method for operating of piecework wage administration module, vanning takes pictures and verify the method for operating of the method for operating of qualitative data module, the method for operating of automatic process card work position administration module and the row's of production single module.
2. the method for operating of production management according to claim 1, is characterized in that the method for operating of described execute-in-place administration module comprises the following steps:
Step one, every bar production line configures a production line computer, and each work position of this production line configures a post computer and display screen;
Client is logined after first the keeper of every bar production line inputs username and password on production line computer, then from the database of production line computer, choose loose mail, the technique picture file of semifinished or finished goods or technique video file, set this technique picture file or technique video file carries out showing or playing on the relevant work post of this production line, and the display of this technique picture file or technique video file or reproduction time;
Step 2, the keeper of every bar production line clicks the option of " issuing technique picture file or technique video file " on production line computer, after the post computer in each work position and display screen receive respective technique picture file or technique video file, start to carry out Circulating fibrocytes or broadcasting according to the setting of keeper;
Step 3, the keeper of every bar production line, at the txt format text of the direct typing of the client of production line computer for warning or reminding, is selected in the txt format text captions more than one work position in this production line showing typing;
Step 4, production line computer carries out communication with the data server of factory and is connected, the loose mail that keeper's calling data server of every bar production line prestores, the Quality Detection settings of semifinished or finished goods, and these Quality Detection settings are issued on the test board in the related work post in this production line;
Step 5, presets every bar production line reads the test board in the related work post in this production line automatically Quality Detection data by production line computer, and is stored in production line computer and data server respectively by these Quality Detection data;
Step 6, mounting bar code printer and relevant drive software in every bar production line, the keeper of every bar production line is led to recall data from the database of production line computer, generates bar code rule according to current date, production line numbering; Administrator prints number well, then presses the whole bar code of print button automatic printing; Or the keeper of every bar production line is manually arranged, manual input bar code content carries out printing whole bar code;
Step 7, every bar production line is provided with more than one electronic board, and the keeper of every bar production line, by the client of the electronic board on production line computer, controls electronic board.
3. the method for operating of production management according to claim 1, is characterized in that the method for operating of described piecework wage administration module comprises the following steps:
Step one, RFID card reader is installed in each work position, and this RFID card reader can read with the information on the product of RFID product identification card automatically; Wherein, the stickup of RFID product identification card or magnet are on product; RFID card reader connects with post computer;
Step 2, each operator in each work position wears the RFID identification card adopting different I D section, and managerial personnel are the information of the RFID identification card of each operator of typing and the emolument method of reckoning by the piece in each work position in production line computer in advance;
Step 3, time on duty, the RFID identification card of the RFID card reader brush of operator in work position oneself, the identity information of this operator is collected by the post computer connected with RFID card reader and is presented on the display in work position, represent this work position thus operator operate
RFID card reader in work position can read the information of RFID product identification card and RFID identification card respectively, and stores respectively after collecting via the post computer connected with RFID card reader;
Step 4, to be transported in the identification range in each work position from production line with the loose mail of RFID product identification card, semifinished or finished goods, the post computer connected with RFID card reader is at programming count after identifying RFID product identification card through the loose mail in this work position, the quantity information of semifinished or finished goods, and the identification range of RFID card reader is 10cm ~ 50cm;
Step 5, is calculated the loose mail in this work position of process in each work position, the quantity information of semifinished or finished goods according to the emolument method of reckoning by the piece in each work position, is automatically calculated the concrete emolument of each operator in this work position.
4. the method for operating of production management according to claim 1, is characterized in that described vanning is taken pictures and the method for operating of verifying qualitative data module comprises the following steps:
Step one, before packaging products in boxes, adopt high-resolution camera, the main frame of product, accessory, instructions, guarantee card and conformity certification etc. are placed on post, after the scanning RFID product identification card of product or bar code, take pictures to the main frame of product, accessory, instructions, guarantee card and conformity certification, the photo obtained after taking pictures is deposited in a database with the information name of the RFID product identification card of product or bar code;
Step 2, according to the RFID product identification card of product or the information of bar code, retrieve quality restriction data in a database, when have undetected or nonconformance occurs time, then given a warning by the control axis connected with database and point out, and show this product and cannot case and put in storage, thus avoid the underproof packaging products in boxes of product examine and put in storage.
5. the method for operating of production management according to claim 1, is characterized in that the method for operating of described automatic process card work position administration module comprises the following steps:
Step one, in the position on the upper side, dead ahead in each work position of production line, display screen is set, by the countdown of display screen display beat: the estimated completion time being set every part loose mail, semifinished or finished goods by keeper in advance in the production line computer connected with post computer and display screen, and be set in a period of time before estimated completion time terminates and carry out acousto-optic hint, accelerate operating rate to remind operator;
Step 2, each work position arranges a pause button, a clearance button, a call button and corresponding pilot lamp,
When cannot complete the corresponding operation in this work position in estimated completion time as the operator in some work position, just press pause button, meanwhile, suspend pilot lamp and be lit, beat countdown stops, and whole piece production line is in halted state;
After the corresponding operation in this work position is disposed, by the operator in this work position by clearance button, meanwhile, suspend pilot lamp and extinguished, beat countdown restarts to start, and whole piece production line reruns;
At any time, when the operator in some work position presses call button, the audio amplifier connected with production line computer or loudspeaker can sound music, managerial personnel by the display screen that connects with production line computer or electronic board obtaining sending the specific works post of calling, thus specifically process to scene;
Step 3, when the operator in some work position fulfils corresponding operation ahead of schedule in the beat countdown limited, then press clearance button by this operator, meanwhile, clearance pilot lamp is lit;
When the operator on all working post presses clearance button and lets pass effectively, even if do not arrive the end time that beat countdown limits, beat countdown still can restart, now, production line drops into next product, avoids the wait completely of whole piece production line, production line idle running phenomenon occur;
Step 4, for the time-out in work position and time out, production line computer is recorded faithfully, and waits for keeper's statistical study, optimizes further production line.
6. the method for operating of production management according to claim 1, is characterized in that the method for operating of the described row of production single module comprises the following steps:
Step one, loose mail, the semifinished or finished goods setting of carrying out product by the keeper of production line, comprise interpolation, deletion, amendment name of product and divide into groups;
Step 2, order turns row and sets up and put: by keeper, actual order is changed into more than one scheduling list, by the data message of the data message of the actual order of ERP interface interchange or the actual order of typing manually; Data message is input in production line computer;
Step 3, carries out concrete scheduling by keeper and sets up and put, the loose mail of product, semifinished or finished goods are specifically distributed in which the bar production line in factory and produce, comprise the plan initial time of production, Projected completion time, planned production number.
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| CN108983706A (en) * | 2017-06-02 | 2018-12-11 | 美克国际家私加工（天津）有限公司 | A kind of flexible manufacturing production line and management-control method |
| CN108983707A (en) * | 2017-06-02 | 2018-12-11 | 美克国际家私加工（天津）有限公司 | Diversification furniture parts work sheet member integrates sanding center and management-control method |
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| CN107329415B (en) * | 2017-08-04 | 2024-01-12 | 苏州池久节能电气有限公司 | Production data acquisition and analysis balance control equipment and control method thereof |
| CN107784444A (en) * | 2017-10-31 | 2018-03-09 | 福建摩尔软件有限公司 | A kind of production schedule performs tracking |
| CN109754211A (en) * | 2017-11-06 | 2019-05-14 | 宁波东英吉利电子有限公司 | A kind of intelligence production line administrative system |
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| CN110333325B (en) * | 2019-08-02 | 2021-09-17 | 中南大学 | Train operation protection method and system in atmosphere pollution environment |
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| CN115795110A (en) * | 2023-01-30 | 2023-03-14 | 中汽研汽车工业工程(天津)有限公司 | Method and system for matching operation users at two ends of automobile workpiece transmission |
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