CN107491850A - A kind of product quality monitoring system - Google Patents

A kind of product quality monitoring system Download PDF

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Publication number
CN107491850A
CN107491850A CN201610897312.6A CN201610897312A CN107491850A CN 107491850 A CN107491850 A CN 107491850A CN 201610897312 A CN201610897312 A CN 201610897312A CN 107491850 A CN107491850 A CN 107491850A
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terminal
quality monitoring
data
information
supervision
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CN201610897312.6A
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Inventor
苏玉军
苏玉学
张继平
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Zhejiang Chinajey Software Technology Co Ltd
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Zhejiang Chinajey Software Technology Co Ltd
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Priority to CN201610897312.6A priority Critical patent/CN107491850A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311Scheduling, planning or task assignment for a person or group
    • G06Q10/063114Status monitoring or status determination for a person or group
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/25Integrating or interfacing systems involving database management systems
    • G06F16/252Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06398Performance of employee with respect to a job function

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  • Business, Economics & Management (AREA)
  • Human Resources & Organizations (AREA)
  • Engineering & Computer Science (AREA)
  • Strategic Management (AREA)
  • Theoretical Computer Science (AREA)
  • Economics (AREA)
  • Entrepreneurship & Innovation (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Databases & Information Systems (AREA)
  • Development Economics (AREA)
  • Educational Administration (AREA)
  • Quality & Reliability (AREA)
  • Tourism & Hospitality (AREA)
  • General Business, Economics & Management (AREA)
  • Game Theory and Decision Science (AREA)
  • Operations Research (AREA)
  • Marketing (AREA)
  • Data Mining & Analysis (AREA)
  • General Engineering & Computer Science (AREA)
  • Telephonic Communication Services (AREA)

Abstract

The present invention relates to field, and in particular to a kind of product quality monitoring system, including back-stage management terminal, operation terminal and quality monitoring terminal;The operation terminal-pair answers the flow work personnel to set, and supervision solicited message can be transmitted in the flow work personnel after being verified by operating terminal;The quality monitoring terminal-pair answers warden or guard to set, and warden or guard after quality monitoring terminal authentication by that can receive supervision command information;Back-stage management terminal is communicated with operation terminal and quality monitoring terminal simultaneously, and generates corresponding supervision command information after parsing supervision solicited message.Product quality is supervised comprehensively, while all demands in process of producing product can obtain the feedback of the very first time, and also the system is applied to workshop, and interactivity is high, and covering is comprehensive.

Description

A kind of product quality monitoring system
Technical field
The present invention relates to digital processing system field, and in particular to a kind of product quality monitoring system.
Background technology
At present, the work that workshop management is complex and cost is larger, is typically realized, still by behavior adjustment management This to play the supervision to quality by behavior adjustment management merely, its effect is very limited, even if coordinating high-precision sensor to enter Row quality testing, data also can not accurately record unification, and not have control integrally to streamline, cause the quality of production to be difficult to obtain Rationally monitoring.
The content of the invention
It is an object of the present invention to provide a kind of product quality monitoring system, solves above technical problem;
Technical problem solved by the invention can be realized using following technical scheme:A kind of product quality monitoring system, bag Include
Back-stage management terminal, operation terminal and quality monitoring terminal;
The operation terminal-pair answers the flow work personnel to set, and the flow work personnel are carried out by the operation terminal The supervision solicited message can be transmitted after checking;
The quality monitoring terminal-pair answers warden or guard to set, and the warden or guard passes through the quality monitoring terminal The supervision command information can be received after checking;
Back-stage management terminal is communicated with the operation terminal and the quality monitoring terminal simultaneously, and is parsed the supervision and asked Seek the supervision command information corresponding to generation after information.
So, the flow work personnel are when needing to carry out quality examination work, it is possible to are sent out by operating terminal The number of delivering letters, directly signal is communicated at corresponding quality supervision personnel, so, an efficiently supervision can be played Effect, while the transmission that back-stage management terminal is directly matched and ordered can prevent the phenomenon of missing inspection flase drop from occurring, letter It is single reasonable.
Further, the back-stage management terminal is connected with inspection database of record, and the warden or guard can pass through The quality monitoring terminal uploads checking information to the inspection database of record.By in this way, can all inspections Testing record can upload, and facilitate the progress of supervision and the statistics to product quality.
Further, the checking information includes one kind in image data, lteral data, video data, voice data It is or a variety of.So, a variety of supervision contents can be allowd to upload, it is more convenient reasonable.
Further, in addition to electronic signal generator, the electronic signal generator are configured with unique identification information, institute State back-stage management terminal and be also associated with employee information database, each unique identification information corresponds to the member in employee information database Work information, the operation terminal parsing unique identification information simultaneously call corresponding employee information in employee information database.Pass through It the setting of electronic signal generator, can make it that operation is more convenient, and be corresponded with staff, only with checking electronics Signal generator can be carried out respective operations, while can be obtained corresponding data, ensure that to product situation Supervision is made a concerted effort.
Further, described supervision solicited message includes the employee information.Pass through increase person in being asked in supervision Work information, it is possible to the current action of the employee is sent to back-stage management terminal simultaneously and parsed, quality is supervised and ordered Order is sent into counterpart personnel's hand the most suitable.
Further, the quality monitoring terminal is mobile terminal.Because supervisor needs to move often, so logical It is more convenient rationally to cross mobile terminal, ensures that information can be sent to the very first time.
Further, the demand response terminal of corresponding demand staff setting is included, the demand staff is led to Demand command information is received after crossing the demand response terminal authentication;The operation terminal sends requirement request information;After described Platform management terminal receives the demand command information corresponding to the requirement request information and generation, and the requirement request is ordered Order is sent to the corresponding demand response terminal.Due to that can have other demands in the course of work, it is possible to pass through this System, which sends corresponding demand, to corresponding end, so to be corresponded to the personnel of work post and will arrive in time the solution of carry out problem Certainly, ensure that follow-up flowing water is normally carried out.
Further, the requirement request information include material requirement data, material requirement data, work mould demand data, One or more in device requirement data, quality requirements data, technical need data, each demand data correspond to difference respectively Demand response terminal.By reporting and submitting for a variety of conditions of demand, ensure that each work post in workshop can be configured reasonably so that Various the problem of being run into shopwork, can be able to very first time solution.
Further, in addition to timing module, the timing module sends the successfully moment by the supervision request command and opened Begin the time data that generation one changes over time, until the warden or guard completes to refer to corresponding to the supervision command information The time data is uploaded to the back-stage management terminal after order.By the setting of timing module, it can supervise and solve the problems, such as Time, while facilitate company to be checked and rated, and ensure all working and can carry out and solve with the very first time.
Further, the operation terminal is additionally provided with communication interface, and the communication interface is used for connection streamline equipment Operating mode output port, the operation terminal obtains the pipelining equipment work information by the communication interface and is uploaded to The Back Administration Module.By the setting of communication interface, loopback can be carried out to equipment working state, ensure whole product life Produce monitored.
Beneficial effect:Due to using above technical scheme, the present invention serves following effect so that product quality can obtain To comprehensive supervision, while all demands in process of producing product can obtain the feedback of the very first time, and the system should For workshop, interactivity is high, and covering is comprehensive.
Brief description of the drawings
Fig. 1 is system topology schematic.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art obtained on the premise of creative work is not made it is all its His embodiment, belongs to the scope of protection of the invention.
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, but not as limiting to the invention.
Reference picture 1, a kind of product quality monitoring system, including back-stage management terminal, operation terminal and quality monitoring are whole End;Three kinds of terminals can be that mobile terminal includes mobile phone, IPAD or any electronic equipment for including wireless communication function, Can be able to be computer with right and wrong mobile terminal, with the liquid-crystal apparatus of data processing function or other there is wire communication function Electronic equipment, preferred mass supervisory terminal is mobile terminal, facilitates supervisor's very first time to obtain order, and backstage is managed Reason terminal or operation terminal are both preferably non-moving type terminal, and operation terminal is positioned in workshop near various equipment, convenient The flow work human users.
The operation terminal-pair answers the flow work personnel to set, and the flow work personnel are verified by operating terminal Supervision solicited message can be transmitted afterwards;
The quality monitoring terminal-pair answers warden or guard to set, and warden or guard is by can after quality monitoring terminal authentication Receive supervision command information;
Back-stage management terminal is communicated with operation terminal and quality monitoring terminal simultaneously, and is generated after parsing supervision solicited message Corresponding supervision command information.Back-stage management terminal can be pre-configured with the formula that corresponding information data is received and parsed, side Just information is made into corresponding command process.In view of factory floor space, preferred disposition base station, data communication, base are carried out by base station The server stood is handled and parsed to data.
Also include electronic signal generator, the electronic signal generator is configured with unique identification information, the backstage pipe Reason terminal is also associated with employee information database, and the operation terminal parsing unique identification information simultaneously calls employee information database In corresponding employee information.By the setting of electronic signal generator, it can make it that operation is more convenient, and and staff Correspond, only can be carried out respective operations with checking electronic signal generator, while corresponding data can be obtained Take, ensure that the supervision to product situation is made a concerted effort.Signal generator can be RF radio-frequency cards, and identity is carried out by way of swiping the card Registration terminal is verified, so to set card reader or selection to have the mobile terminal of NFC function in corresponding terminal.It is portable whole End, by radio network gateway and base station interconnection, can prevent other staff's login system by account number cipher login mode.
The flow work personnel are when needing to carry out quality examination work, it is possible to send signal by operating terminal, directly Connect and signal is communicated at corresponding quality supervision personnel, so, an effect efficiently supervised can be played, together When the back-stage management terminal transmission that is directly matched and ordered, can prevent the phenomenon of missing inspection flase drop from occurring, advantages of simple.
The back-stage management terminal is connected with inspection database of record, and the warden or guard can be whole by quality monitoring End uploads checking information to examining database of record.By in this way, all records can be examined to upload, conveniently The progress of supervision and the statistics to product quality.The checking information includes image data, lteral data, video counts According to the one or more in, voice data.So, a variety of supervision contents can be allowd to upload, it is more convenient reasonable. In a check process, the staff for having demands on examination in workshop first sends request, and corresponding inspection personnel checks And record data, data can be recorded by way of filling in, upload and store, ensure to check that data can be protected Deposit, give over to evidence and play supervisory role.
Described supervision solicited message includes employee information.By increasing employee information in being asked in supervision, it is possible to The current action of the employee is sent to back-stage management terminal simultaneously and parsed, quality is supervised into order sends to closing the most In suitable counterpart personnel's hand.
Also include demand response terminal, demand staff believes by that can receive demand order after demand response terminal authentication Breath;Requirement request information can be transmitted in the operation terminal;The back-stage management terminal receives requirement request information and generated correspondingly Demand command information, and requirement request order is sent to corresponding demand response terminal.Due to that can exist in the course of work Other demands, it is possible to which corresponding demand is sent to the people for corresponding end, so corresponding to work post by the system Member will arrive the solution of carry out problem in time, ensure that follow-up flowing water is normally carried out.The requirement request information needs including material Ask one in data, material requirement data, work mould demand data, device requirement data, quality requirements data, technical need data Kind is a variety of, and each demand data corresponds to different demand response terminals respectively.By reporting and submitting for a variety of conditions of demand, ensure car Between each work post can reasonably be configured so that various the problem of being run into shopwork, can be able to the very first time Solve.Due to there may be a variety of requests, it is possible to by being pre-configured with formula in operation terminal, pressed by directly operating The mode of button sends corresponding requests information so that operation is easier.
Also include timing module, generation one is with the time the timing module sends the successfully moment by supervision request command The time data of change, until time data is uploaded into back-stage management terminal after warden or guard's completion corresponding instruction.It is logical Cross the setting of timing module, the time solved the problems, such as can be supervised, while facilitate company to be checked and rated, and ensure all working can Carry out and solve with the very first time.Timing module is only the formula of a timing, can be only fitted in operation terminal and performs, when Time data is uploaded after the completion of timing, this formula can also be configured in back-stage management terminal, believed in back-stage management terminal Breath starts timing when sending, and to service terminal send the signal that service completes when timing terminate, guarantee whole process is rationally entered OK.
The operation terminal is additionally provided with communication interface, and the communication interface is used to connect equipment working condition output port, grasped Make terminal to obtain equipment working condition information by communication interface and be uploaded to Back Administration Module., can by the setting of communication interface To carry out loopback to equipment working state, ensure that whole production is monitored.Work information, which is not done, to be limited to, corresponding different Possible operating mode is more for equipment, is illustrated in the present embodiment, and system sends work to be pacified according to employee, equipment or machining center Row, thus system can directly obtain relevant device send work mission bit stream and current device state;Correlation is set after employee reports work Standby completion situation and production capacity information can obtain automatically;The abnormal call of relevant device can also feed back in time, embodiment device Last state(Yellow represents that idle, green represents normally to produce without exception, blue expression and prepares to go into operation, red represents that production has Abnormal call is untreated).
Hardware design part is introduced below, active base station includes wireless internet of things gateway and middleware and work Stand, the communication of radio network gateway and wireless terminal is managed by middleware, and data encapsulation is carried out by cryptographic protocol.
Wireless internet of things gateway:The communication being responsible between middleware and intelligent terminal.Because intelligent terminal is each with middleware It is different from the communication protocol used, data transfer can not be directly carried out, so needing gateway to carry out protocol conversion, wireless internet of things It is exactly the conversion between Ethernet and Internet of Things wireless communication protocol in gateway.
Software is carried by wireless internet of things gateway, initial configuration is carried out to wireless internet of things gateway
Work station is preferred, stable using TCP/IP communication network, technology maturation, and cost is cheap;Connected with printer, control is beaten Print machine exports;Connected with big screen display screen, show the monitoring data in production process, the easy table of crystal;Establish real-time data Acquisition system, it is the unimpeded offer guarantee of the production and operation;Production line real time information passage is established, ensures the unimpeded of production flowing water; The transparency of information is improved, quality inspection retrospect system is established, strengthens self-supervision, the consciousness of supervising mutually;Establish the reality of Service tracing When information, ensure production finished product punctual delivery;
Hardware configuration:Dual core processor N2808 dominant frequency 1.58 can the farsighted dominant frequency of frequency 2.25, the double high-definition interfaces of band, no USB interface, 6 USB interfaces,(2 USB3.0,4 USB2.0).
Intelligent terminal, stable using cordless communication network, technology maturation, cost are cheap;Establish real-time data acquisition system System, it is the unimpeded offer guarantee of the production and operation;Reduce creation data to lose, ensure the accuracy of original real-time data, established Whole data warehouse;Production line real time information passage is established, ensures the unimpeded of production flowing water;The transparency of information is improved, is established Quality inspection traces system, strengthens self-supervision, the consciousness of supervising mutually;The real time information of Service tracing is established, ensures that finished product is handed in time Goods;The piece-rate wage system of transparence is established, reflects worker's actual production situation in real time;
Whole MES system is digitized by the creation data for connecting, collecting by intelligent terminal hardware, can be carried out Cell phone application is audited, and the creation data collected, can be come out by electronic board large screen display.
Preferred embodiments of the present invention are the foregoing is only, not thereby limit embodiments of the present invention and protection model Enclose, to those skilled in the art, should can appreciate that all with made by description of the invention and diagramatic content Scheme obtained by equivalent substitution and obvious change, should be included in protection scope of the present invention.

Claims (10)

  1. A kind of 1. product quality monitoring system, it is characterised in that including
    Back-stage management terminal, operation terminal and quality monitoring terminal;
    The operation terminal-pair answers the flow work personnel to set, and the flow work personnel are carried out by the operation terminal The supervision solicited message can be transmitted after checking;
    The quality monitoring terminal-pair answers warden or guard to set, and the warden or guard passes through the quality monitoring terminal The supervision command information can be received after checking;
    Back-stage management terminal is communicated with the operation terminal and the quality monitoring terminal simultaneously, and is parsed the supervision and asked Seek the supervision command information corresponding to generation after information.
  2. A kind of 2. product quality monitoring system according to claim 1, it is characterised in that the back-stage management terminal connection There is inspection database of record, the warden or guard can upload checking information to the inspection by the quality monitoring terminal Database of record.
  3. 3. a kind of product quality monitoring system according to claim 2, it is characterised in that the checking information includes picture One or more in data, lteral data, video data, voice data.
  4. 4. a kind of product quality monitoring system according to claim 1, it is characterised in that also occur including electronic signal Device, the electronic signal generator are configured with unique identification information, and the back-stage management terminal is also associated with employee information data Storehouse, each unique identification information correspond to the employee information in employee information database, the operation terminal parsing unique identification letter Cease and call corresponding employee information in employee information database.
  5. 5. a kind of product quality monitoring system according to claim 4, it is characterised in that in described supervision solicited message Including the employee information.
  6. 6. a kind of product quality monitoring system according to claim 1, it is characterised in that the quality monitoring terminal is shifting Dynamic formula terminal.
  7. 7. a kind of product quality monitoring system according to claim 1, it is characterised in that also include corresponding demand work people The demand response terminal that member is set, the demand staff are believed by receiving demand order after the demand response terminal authentication Breath;The operation terminal sends requirement request information;The back-stage management terminal receives the requirement request information and generation pair The demand command information answered, and the requirement request order is sent to the corresponding demand response terminal.
  8. 8. a kind of product quality monitoring system according to claim 1, it is characterised in that the requirement request information includes Material requirement data, material requirement data, work mould demand data, device requirement data, quality requirements data, technical need data In one or more, each demand data corresponds to different demand response terminals respectively.
  9. 9. a kind of product quality monitoring system according to claim 1, it is characterised in that described also including timing module The time data that generation one changes over time timing module sends the successfully moment by the supervision request command, until described Warden or guard completes that the time data is uploaded into the back-stage management after instructing corresponding to the supervision command information Terminal.
  10. 10. a kind of product quality monitoring system according to claim 1, it is characterised in that the operation terminal is also set up There is communication interface, the communication interface is used for the operating mode output port of connection streamline equipment, and the operation terminal passes through described Communication interface obtains the pipelining equipment work information and is uploaded to the Back Administration Module.
CN201610897312.6A 2016-10-14 2016-10-14 A kind of product quality monitoring system Pending CN107491850A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109597653A (en) * 2018-12-04 2019-04-09 郑州云海信息技术有限公司 Method, BIOS and the BMC of BIOS and BMC command interaction
CN112381346A (en) * 2020-10-13 2021-02-19 广州赛意信息科技股份有限公司 Product process formula parameter issuing and checking method and system based on API gateway
CN113126573A (en) * 2019-12-31 2021-07-16 华润微电子(重庆)有限公司 Control method and equipment of MES production system
CN113192231A (en) * 2021-04-06 2021-07-30 深圳市磐锋精密技术有限公司 Mobile phone display screen automatic checking system based on big data
CN113885450A (en) * 2021-09-22 2022-01-04 江苏欧软信息科技有限公司 MES-based alarm response system
CN114626835A (en) * 2022-05-16 2022-06-14 腾云互联(浙江)科技有限公司 Visual scheduling method and system for big data of manufacturing plant

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EP1501029A2 (en) * 2003-06-18 2005-01-26 Xybernaut Corporation A system for management and inspection of an asset system and a method to be used in said system
CN103530809A (en) * 2013-10-24 2014-01-22 重庆邮电大学 Wireless digital terminal based real-time monitoring system and method for machined work-in-process parts
CN105335828A (en) * 2015-11-20 2016-02-17 中山领创网络科技有限公司 Operation method of production management
CN105357299A (en) * 2015-11-09 2016-02-24 郑州弗曼智能设备科技有限公司 Remote monitoring method and system for industrial production

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Publication number Priority date Publication date Assignee Title
EP1501029A2 (en) * 2003-06-18 2005-01-26 Xybernaut Corporation A system for management and inspection of an asset system and a method to be used in said system
CN103530809A (en) * 2013-10-24 2014-01-22 重庆邮电大学 Wireless digital terminal based real-time monitoring system and method for machined work-in-process parts
CN105357299A (en) * 2015-11-09 2016-02-24 郑州弗曼智能设备科技有限公司 Remote monitoring method and system for industrial production
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109597653A (en) * 2018-12-04 2019-04-09 郑州云海信息技术有限公司 Method, BIOS and the BMC of BIOS and BMC command interaction
CN113126573A (en) * 2019-12-31 2021-07-16 华润微电子(重庆)有限公司 Control method and equipment of MES production system
CN112381346A (en) * 2020-10-13 2021-02-19 广州赛意信息科技股份有限公司 Product process formula parameter issuing and checking method and system based on API gateway
CN113192231A (en) * 2021-04-06 2021-07-30 深圳市磐锋精密技术有限公司 Mobile phone display screen automatic checking system based on big data
CN113192231B (en) * 2021-04-06 2023-02-28 深圳市磐锋精密技术有限公司 Mobile phone display screen automatic checking system based on big data
CN113885450A (en) * 2021-09-22 2022-01-04 江苏欧软信息科技有限公司 MES-based alarm response system
CN113885450B (en) * 2021-09-22 2023-10-27 江苏欧软信息科技有限公司 Alarm response system based on MES
CN114626835A (en) * 2022-05-16 2022-06-14 腾云互联(浙江)科技有限公司 Visual scheduling method and system for big data of manufacturing plant
CN114626835B (en) * 2022-05-16 2022-08-26 腾云互联(浙江)科技有限公司 Visual scheduling method and system for big data of manufacturing plant

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Application publication date: 20171219