CN103310385A - Method for radio frequency card to acquire data of production line in real time - Google Patents
Method for radio frequency card to acquire data of production line in real time Download PDFInfo
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- CN103310385A CN103310385A CN2012100567198A CN201210056719A CN103310385A CN 103310385 A CN103310385 A CN 103310385A CN 2012100567198 A CN2012100567198 A CN 2012100567198A CN 201210056719 A CN201210056719 A CN 201210056719A CN 103310385 A CN103310385 A CN 103310385A
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- frequency identification
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- identification card
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a method for a radio frequency card to acquire data of a production line in real time. The method comprises the following steps: an employee identity radio frequency identification card is configured for each employee; a work piece radio frequency identification card is configured for each work piece according to different process requirements of the production line; a card reader is correspondingly configured for each working position; workers use card readers corresponding to distributed working positions thereof to read the employee identity radio frequency identification cards; the workers use the card readers to read the work piece radio frequency identification cards corresponding to distributed work pieces before the distributed work pieces are processed; and information in the employee identity radio frequency identification cards and the work piece radio frequency identification cards is read out by the card readers and sent to a server for classification statistics. The method disclosed by the invention can be used for effectively improving statistical work of management personnel in the production line and improving the management efficiency.
Description
Technical field
A kind of production line automatic control technology, particularly a kind of radio-frequency card is gathered the method for production line data in real time.
Background technology
In present large-scale industrialization production, in the especially manufacturing production run, exist many inaccurately such as production data acquisition, and and then operation is difficult to problems such as management.
For example, in the garment production operation, at present, the makers-up still generally uses the work-ticket of a kind of colligation on the crude product workpiece of cutting apart with a knife or scissors to record production data.Those relate to the action of production run, and other information are printed on these work-tickets in advance, and it is cut work-ticket and signed name by the employee of this work of execution or task subsequently after a plurality of workstations are finished specific part work or task.
But, one of shortcoming of this mode is exactly, the employee must according to week month or of set time section when finishing the specific fixed cycle, work-ticket collection that could be whole is complete, and adjusts their salary and other costs by the operational data that factory records by these work-tickets.These have all influenced the management of work efficiency and the operation of production line.
In addition, existing production line can't provide the real-time status information of current whole workpiece of producing, and other data in every operation, cause to monitor production status, can't manage production procedure, can't identify production bottleneck and this is carried out flow process adjustment targetedly and redeploy, more can't accurately calculate current production efficiency.And, in the process of counter's salary money and other expenses, need handle a large amount of tickets that the employee provides, this is a suitable hard work.
On the other hand, REID is used in multiple application at present.For example, a RFID tag (tag) can be pasted on the article, then by scanning or read to obtain the information about these article.
Therefore, how to come the data in the production run are gathered by REID, and and then implement process management, become in the industry problem demanding prompt solution for a long time.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of radio-frequency card to gather the method for production line data in real time for improving the production management robotization.
The technical solution used in the present invention is: provide a kind of radio-frequency card to gather the method for production line data in real time, comprising: for each employee disposes employee's identity radio-frequency identification card; According to the different process requirement on the production line, be workpiece radio-frequency identification card of each work piece configuration.
Be card reader of the corresponding configuration in each work position;
Utilize the card reader corresponding with its work position that is assigned with to read employee's identity radio-frequency identification card by the workman;
Before the workpiece that processing is assigned with, utilize this card reader to read the workpiece radio-frequency identification card corresponding with the workpiece that is assigned with by this workman;
Information in employee's identity radio-frequency identification card and the workpiece radio-frequency identification card is read by card reader, and is sent to and carries out statistic of classification in the server.
Aforesaid radio-frequency card is gathered the method for production line data in real time, also can comprise after the workman finishes dealing with the workpiece that is assigned with, and the radio-frequency identification card of this workpiece is depended on this workpiece again.
Aforesaid radio-frequency card is gathered the method for production line data in real time, and the wherein said workpiece that is depended on the workpiece radio-frequency identification card again is transported to next work position.
Aforesaid radio-frequency card is gathered the method for production line data in real time, wherein said server is according to relatively more last workpiece radio-frequency (RF) identification card information and the current information that reads that is read by card reader, determine whether the replacing of workpiece radio-frequency identification card, by recording a radio-frequency identification card from entering the card reader read range to the duration of leaving the card reader read range, determine that this workpiece is in the process time in current post, and never recognize to the duration that recognizes radio-frequency identification card by recording a card reader, determine corresponding device/workman's free time.
Aforesaid radio-frequency card is gathered the method for production line data in real time, and wherein said server is finished the situation of workpiece according to each work position, mates the relation between workpiece radio-frequency identification card and the workpiece group number again; According to the described relation of coupling again, redistribute operation.Wherein, the information in described employee's identity radio-frequency identification card and the workpiece radio-frequency identification card is periodically read by card reader.
Aforesaid radio-frequency card is gathered the method for production line data in real time, wherein said server is according to the information in this employee's identity radio-frequency identification card that reads, and this employee's by statistics production data, calculate this employee's work historical information, and be sent to corresponding card reader demonstration.
The invention has the beneficial effects as follows: the present invention not only can gather the data on the production line in real time, realize line balancing, enhance productivity, and saved the trouble that the employee collects the traditionally on paper work-ticket, also saved the workload that managerial personnel and financial staff spend the statistics of work-ticket.Effectively improve the automatic data acquisition management level of production line, for science, production line automation management efficiently provide technical tool.
Description of drawings
The present invention is described in further detail with reference to the accompanying drawings below:
Fig. 1 gathers the system construction drawing of the method for production line data in real time for a kind of radio-frequency card of the present invention.
Embodiment
Specifically describe below by the present invention of embodiment.
Step 1: for each employee disposes employee's identity radio-frequency identification card;
Step 2: according to the different process requirement on the production line, be workpiece radio-frequency identification card of each work piece configuration;
Step 3: be card reader of the corresponding configuration in each work position;
Step 4: in the card reader corresponding with its work position that is assigned with, insert employee's identity radio-frequency identification card by the workman;
Step 5: before the workpiece that processing is assigned with, take off the workpiece radio-frequency identification card by this workman from the workpiece that is assigned with, and be inserted in this card reader;
Step 6: the information in employee's identity radio-frequency identification card and the workpiece radio-frequency identification card is read by card reader, and is sent to and carries out statistic of classification in the server;
Step 7: after the workman finishes dealing with the workpiece that is assigned with, take out the radio-frequency identification card of this workpiece, and with its again colligation on this workpiece.
In addition, describedly can be required be transported to next work position according to operation by the workpiece of colligation workpiece radio-frequency identification card again.Wherein, described server determines whether the replacing of workpiece radio-frequency identification card according to relatively more last workpiece radio-frequency (RF) identification card information and the current information that reads that is read by card reader.Wherein, described server can also be finished the situation of workpiece according to each work position, mates the relation between workpiece radio-frequency identification card and the workpiece group number again; According to the described relation of coupling again, redistribute operation then.
Information in described employee's identity radio-frequency identification card and the workpiece radio-frequency identification card is periodically read by card reader.The cycle of setting is a second level, and for example the interval is 1 second, or 2 seconds, or handed in 1 second and 2 seconds and carry out again, also can be the every minute and second level, or Millisecond.In addition, described server can also be according to the information in this employee's identity radio-frequency identification card that reads, and this employee's by statistics production data, calculates this employee's work historical information, and be sent to corresponding card reader and show.
Those skilled in the art will recognize that; above-mentioned embodiment is exemplary; be in order to make those skilled in the art can better understand this patent content; should not be understood as the restriction to this patent protection domain; change or modify so long as disclose spiritual any being equal to of doing according to this patent, all fall into this patent protection domain.
Claims (8)
1. a radio-frequency card is gathered the method for production line data in real time, it is characterized in that, comprising: for each employee disposes employee's identity radio-frequency identification card; According to the different process requirement on the production line, be workpiece radio-frequency identification card of each work piece configuration; Be card reader of the corresponding configuration in each work position; Utilize the card reader corresponding with its work position that is assigned with to read employee's identity radio-frequency identification card by the workman; Before the workpiece that processing is assigned with, utilize this card reader to read the workpiece radio-frequency identification card corresponding with the workpiece that is assigned with by this workman; Information in employee's identity radio-frequency identification card and the workpiece radio-frequency identification card is read by card reader, and is sent to and carries out statistic of classification in the server.
2. the method for claim 1 is characterized in that: after the workman finishes dealing with the workpiece that is assigned with, the radio-frequency identification card of this workpiece is depended on this workpiece again.
3. method as claimed in claim 2, it is characterized in that: the described workpiece that is depended on the workpiece radio-frequency identification card again is transported to next work position.
4. method as claimed in claim 2, it is characterized in that: described server is according to relatively more last workpiece radio-frequency (RF) identification card information and the current information that reads that is read by card reader, determine whether the replacing of workpiece radio-frequency identification card, by recording a radio-frequency identification card from entering the card reader read range to the duration of leaving the card reader read range, determine that this workpiece is in the process time in current post, and never recognize to the duration that recognizes radio-frequency identification card by recording a card reader, determine corresponding device/workman's free time.
5. method as claimed in claim 4 is characterized in that, further comprises: described server is finished the situation of workpiece according to each work position, mates the relation between workpiece radio-frequency identification card and the workpiece group number again; According to the described relation of coupling again, redistribute operation.
6. the method for claim 1 is characterized in that, the information in described employee's identity radio-frequency identification card and the workpiece radio-frequency identification card is periodically read by card reader.
7. method as claimed in claim 6 is characterized in that, the described cycle is a second level, or the every minute and second level, or Millisecond.
8. the method for claim 1, it is characterized in that, further comprise: by the information in described server basis this employee's identity radio-frequency identification card that reads, and this employee's by statistics production data, calculate this employee's work historical information, and be sent to corresponding card reader demonstration.
Priority Applications (1)
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CN2012100567198A CN103310385A (en) | 2012-03-06 | 2012-03-06 | Method for radio frequency card to acquire data of production line in real time |
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CN2012100567198A CN103310385A (en) | 2012-03-06 | 2012-03-06 | Method for radio frequency card to acquire data of production line in real time |
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CN103310385A true CN103310385A (en) | 2013-09-18 |
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CN2012100567198A Pending CN103310385A (en) | 2012-03-06 | 2012-03-06 | Method for radio frequency card to acquire data of production line in real time |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105335828A (en) * | 2015-11-20 | 2016-02-17 | 中山领创网络科技有限公司 | Operation method of production management |
CN107330503A (en) * | 2017-07-14 | 2017-11-07 | 惠州市天泽盈丰物联网科技股份有限公司 | Garment hanging system |
CN109636941A (en) * | 2018-10-31 | 2019-04-16 | 陈浪 | Card insertion intelligent time recorder |
-
2012
- 2012-03-06 CN CN2012100567198A patent/CN103310385A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105335828A (en) * | 2015-11-20 | 2016-02-17 | 中山领创网络科技有限公司 | Operation method of production management |
CN107330503A (en) * | 2017-07-14 | 2017-11-07 | 惠州市天泽盈丰物联网科技股份有限公司 | Garment hanging system |
CN109636941A (en) * | 2018-10-31 | 2019-04-16 | 陈浪 | Card insertion intelligent time recorder |
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Application publication date: 20130918 |