CN102254200A - Method and system for supervising clothing production based on radio frequency identification (RFID) technology - Google Patents
Method and system for supervising clothing production based on radio frequency identification (RFID) technology Download PDFInfo
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Abstract
The invention discloses a method for supervising clothing production based on a radio frequency identification (RFID) technology. The method comprises the following steps of: 1, setting a clothing production line; 2, preparing RFID equipment; and 3, installing the RFID equipment. The invention also discloses a system for implementing the method. By the method provided by the invention, clothing production operating information can be supervised quickly and accurately in real time. The system provided by the invention is simple in structure and smart in design. By adoption of the RFID technology, the conventional paper work ticket is replaced by an electronic RFID tag, and the RFID tag is arranged on each clothing product; every time when the clothing product finishes a process, an RFID data acquisition terminal in the corresponding process automatically sends the operating information of the process to an information management server; the production data of clothing in a certain process is collected in real time; an effect of supervising the clothing production is achieved; and the production efficiency and decision management capacity of an enterprise are effectively improved.
Description
Technical field
The invention belongs to the garment production field, be specifically related to a kind of based on RFID technology garment production monitoring and managing method and system thereof.
Background technology
Globalization development along with economy, the intensive processing manufacturing industry of tradition, as industries such as clothes, electronics, single product manufacturing expense is more and more higher, the processing profit is more and more lower, for promoting the whole enterprise rate of profit, optimize enterprise management process, promoting production efficiency by information reform becomes one of effective means.RFID is the abbreviation of Radio Frequency Identification, and promptly radio-frequency (RF) identification, electronics radio frequency are commonly called as electronic tag.The RFID radio-frequency (RF) identification is a kind of contactless automatic identification technology, and it is by the automatic recognition objective object of radiofrequency signal and obtain related data, and identification work need not manual intervention, can work in various rugged surroundings.The RFID technology can be discerned high-speed moving object and can discern a plurality of labels simultaneously, and is swift and convenient to operate.
Present clothing product line generally all is to adopt traditional garment production monitoring and managing method towards bar code, promptly be to adopt the line production method, its information acquisition to product of production line is employing with management and manually gathers papery work-ticket information and the mode by importing by hand, so not only accuracy rate is not high, and can't the real-time follow-up product information, influence production efficiency.Can not understand order manufacturing schedule situation in real time in addition, can not show the problems such as usefulness situation which order is being produced and can not understand the per pass operation in real time in real time, introducing the RFID technology on clothing product line, is to realize addressing the above problem indispensable important channel.
Summary of the invention
At above-mentioned deficiency, one of the object of the invention is, the job information of the quick real-time monitoring garment production of a kind of energy is provided, and simple to operate based on RFID technology garment production monitoring and managing method;
The object of the invention also is, a kind of system of simple in structure, supervision garment production job information that can be accurate, real-time is provided.
For achieving the above object, technical scheme provided by the present invention is:
A kind of based on RFID technology garment production monitoring and managing method, it may further comprise the steps:
(1) clothing product line is set, formulates corresponding production process, set the station of respective numbers then by this operation, and those stations are arranged in order the formation clothing product line according to the production line of production process according to the clothes of required production;
(2) preparation RFID equipment, preparation several RFID data collection station and the information management server that can handle the RFID data message that this RFID data collection station is gathered;
(3) RFID equipment is installed, corresponding to a RFID data collection station is installed on each station, this RFID data collection station is used to write down the job information of station corresponding with it, and this job information is sent to described information management server by wired or wireless network.
It also comprises the steps:
(4) bed is cut out in preparation one, is used for cloth is carried out granny rag and cutting action, at the described RFID data collection station that the job information that is used to write down this sanctions bed is installed on the bed of cutting out;
When (5) producing, start the sanction bed cloth is carried out granny rag, cutting operation;
(6) granny rag, cutting operation finish, and make cut-parts;
(7) branch is carried out in cut-parts and prick arrangement; RFID data collection station on the sanction bed is cut this information typing sanction sheet of material automatically simultaneously, and this information is passed to information management server, information management server stores the information of each cut-parts automatically, and by the RFID printer prints go out with these cut-parts corresponding, unique, record the RFID label with its relevant information;
(8) the RFID label is posted in the cut-parts corresponding with it;
(9) cut-parts are transferred on the clothing product line, processed according to predefined process sequence then;
When (10) whenever finishing a procedure, RFID data collection station on the station of corresponding described operation is sent to described information management server with the job information of this operation automatically, realize the production data of real-time collecting clothes on a certain procedure, so that managerial personnel can grasp the data of manufacturing schedule, semi-manufacture quantity, employee's performance aspect in real time, help managerial personnel to discern the production capacity of production bottleneck, each procedure of balance, real-time assessment employee's performance, reach supervision garment production effect.
A kind ofly implement above-mentioned system based on RFID technology garment production monitoring and managing method, it comprises a clothing product line, it also comprises the several RFID data collection station and links to each other with this RFID data collection station, and the information management server that can handle its RFID data message of gathering, each part dress-goods on clothing product line is provided with the RFID label, and corresponding described RFID data collection station is installed on each station on the clothing product line.
Described RFID data collection station is a rfid interrogator.
Described RFID data collection station is the RFID hand-held set.
Described RFID hand-held set comprises CPU, display, storer, RFID scan module, acceleration sensor module and wireless transmission unit, described display, storer, RFID scan module, acceleration sensor module and wireless transmission unit link to each other with described CPU respectively, and described wireless transmission unit comprises one or more in infrared module, bluetooth module, WIFI module, gsm module, GPRS module, the CDMA module.
Described information management server comprises an information process unit and links to each other with this information process unit, and the Data Management Unit of energy interactive communicate.
Described information process unit comprises cuts out bed data acquisition module, manufacturing schedule data acquisition module, data analysis processing module and data statistics enquiry module, is connected to each other between each module and the energy interactive communicate.
Described Data Management Unit comprises data operation module, data memory module and data transmission module, is connected to each other between each module and the energy interactive communicate.
It also comprises a RFID printer, and this RFID printer links to each other with described information management server; Described RFID printer comprises feedway, printing equipment and the PFID read-write equipment that is used for supplying with label paper, label paper comprises lining paper and a plurality of RFID label that is attached on the lining paper, this RFID label comprises IC chip and the antenna that is connected with this IC chip, described printing equipment is arranged on a side of the transport path of label paper, and can on the RFID of the label paper that is transferred label, print action, described PFID read-write equipment is arranged on the opposite side of the transport path of label paper, and can be on the IC chip of the RFID of the label paper that is transferred label writing information.
Beneficial effect of the present invention is: method provided by the invention can be quick and precisely, real-time supervision garment production job information; System architecture provided by the invention is simple, design ingenious, adopt the RFID radio RF recognition technology, replace traditional papery work-ticket with electronics RFID label, and each part dress-goods is provided with the RFID label, when dress-goods is whenever finished a procedure, RFID data collection station on the corresponding operation is sent to described information management server with the job information of this operation automatically, realize the production data of real-time collecting clothes on a certain procedure, so that managerial personnel can grasp manufacturing schedule in real time, semi-manufacture quantity, the data of employee's performance aspect, help managerial personnel to discern production bottleneck, the production capacity of each procedure of balance, real-time assessment employee's performance, reach supervision garment production effect, effectively improve the production efficiency and the decision-making management ability of enterprise.Because of information feedback has accurately and timely been arranged, make enterprise's energy fast query arrive date of manufacture, contract number, raw material sources, the production run situation of defective product, even can be as required, be accurate to the information of certain defective product, effectively reach real-time information management, manufacturing management flexibly, follow the tracks of and review these targets accurately, and improve automated production level, production efficiency, and make production management more flexible, dress manufacturer is benefited.Simultaneously can also for clothing factory provides perfect solution, promote the production efficiency of factory in conjunction with JIT-lean production pattern comprehensively.
Below in conjunction with drawings and Examples, the invention will be further described.
Description of drawings
Fig. 1 is a process chart of the present invention;
Fig. 2 is a system of the present invention schematic block diagram.
Embodiment
Embodiment: referring to Fig. 1 and Fig. 2, what present embodiment provided is a kind of based on RFID technology garment production monitoring and managing method, and it may further comprise the steps:
(1) clothing product line is set, formulates corresponding production process, set the station of respective numbers then by this operation, and those stations are arranged in order the formation clothing product line according to the production line of production process according to the clothes of required production;
(2) preparation RFID equipment, preparation several RFID data collection station and the information management server that can handle the RFID data message that this RFID data collection station is gathered;
(3) RFID equipment is installed, corresponding to a RFID data collection station is installed on each station, this RFID data collection station is used to write down the job information of station corresponding with it, and this job information is sent to described information management server by wired or wireless network.
(4) bed is cut out in preparation one, is used for cloth is carried out granny rag and cutting action, at the described RFID data collection station that the job information that is used to write down this sanctions bed is installed on the bed of cutting out;
When (5) producing, start the sanction bed cloth is carried out granny rag, cutting operation;
(6) granny rag, cutting operation finish, and make cut-parts;
(7) branch is carried out in cut-parts and prick arrangement; RFID data collection station on the sanction bed is cut this information typing sanction sheet of material automatically simultaneously, and this information is passed to information management server, information management server stores the information of each cut-parts automatically, and by the RFID printer prints go out with these cut-parts corresponding, unique, record the RFID label with its relevant information;
(8) the RFID label is posted in the cut-parts corresponding with it;
(9) cut-parts are transferred on the clothing product line, processed according to predefined process sequence then;
When (10) whenever finishing a procedure, RFID data collection station on the station of corresponding described operation is sent to described information management server with the job information of this operation automatically, realize the production data of real-time collecting clothes on a certain procedure, so that managerial personnel can grasp the data of manufacturing schedule, semi-manufacture quantity, employee's performance aspect in real time, help managerial personnel to discern the production capacity of production bottleneck, each procedure of balance, real-time assessment employee's performance, reach supervision garment production effect.
A kind ofly implement above-mentioned system based on RFID technology garment production monitoring and managing method, it comprises a clothing product line, it also comprises the several RFID data collection station and links to each other with this RFID data collection station, and the information management server that can handle its RFID data message of gathering, each part dress-goods on clothing product line is provided with the RFID label, and corresponding described RFID data collection station is installed on each station on the clothing product line.
Described RFID data collection station is that rfid interrogator is or/and the RFID hand-held set.In the present embodiment, this RFID data collection station is preferably the RFID hand-held set.Described RFID hand-held set comprises CPU, display, storer, RFID scan module, acceleration sensor module and wireless transmission unit, described display, storer, RFID scan module, acceleration sensor module and wireless transmission unit link to each other with described CPU respectively, and described wireless transmission unit comprises one or more in infrared module, bluetooth module, WIFI module, gsm module, GPRS module, the CDMA module.Be equipped with acceleration sensor module, the operating state of energy detecting real-time staff and data terminal.
Described information management server comprises an information process unit and links to each other with this information process unit, and the Data Management Unit of energy interactive communicate.Described information process unit comprises cuts out bed data acquisition module, manufacturing schedule data acquisition module, data analysis processing module and data statistics enquiry module, is connected to each other between each module and the energy interactive communicate.Described Data Management Unit comprises data operation module, data memory module and data transmission module, is connected to each other between each module and the energy interactive communicate.
It also comprises a RFID printer, and this RFID printer links to each other with described information management server; Described RFID printer comprises feedway, printing equipment and the PFID read-write equipment that is used for supplying with label paper, label paper comprises lining paper and a plurality of RFID label that is attached on the lining paper, this RFID label comprises IC chip and the antenna that is connected with this IC chip, described printing equipment is arranged on a side of the transport path of label paper, and can on the RFID of the label paper that is transferred label, print action, described PFID read-write equipment is arranged on the opposite side of the transport path of label paper, and can be on the IC chip of the RFID of the label paper that is transferred label writing information.
During work, formulate the operation of respective numbers in advance according to the requirements such as type, style, color size and output of the clothes of required production, set the station of respective numbers then by this operation.The production line of those stations according to production process is arranged in order; Start the sanction bed cloth is carried out granny rag, cutting operation; Granny rag, cutting operation finish, and make cut-parts; Then branch is carried out in cut-parts and prick arrangement; RFID data collection station on the sanction bed is cut this information typing sanction sheet of material automatically simultaneously, and with this information by wired or wireless network delivery to information management server, information management server stores the information of each cut-parts automatically, and by the RFID printer prints go out with these cut-parts corresponding, unique, record the RFID label with its relevant information; Then the RFID label is posted in the cut-parts corresponding with it; Then cut-parts are transferred on the clothing product line again, processed according to predefined process sequence then; When whenever finishing a procedure, the RFID data collection station on the station of corresponding described operation is sent to described information management server with the job information of this operation automatically, up to finishing all operations in advance, makes clothing product.
Method provided by the invention can be quick and precisely, real-time supervision garment production job information; System architecture provided by the invention is simple, design ingenious, adopt the RFID radio RF recognition technology, replace traditional papery work-ticket with electronics RFID label, and each part dress-goods is provided with the RFID label, when dress-goods is whenever finished a procedure, RFID data collection station on the corresponding operation is sent to described information management server with the job information of this operation automatically, realize the production data of real-time collecting clothes on a certain procedure, so that managerial personnel can grasp manufacturing schedule in real time, semi-manufacture quantity, the data of employee's performance aspect, help managerial personnel to discern production bottleneck, the production capacity of each procedure of balance, real-time assessment employee's performance, reach supervision garment production effect, effectively improve the production efficiency and the decision-making management ability of enterprise.Because of information feedback has accurately and timely been arranged, make enterprise's energy fast query arrive date of manufacture, contract number, raw material sources, the production run situation of defective product, even can be as required, be accurate to the information of certain defective product, effectively reach real-time information management, manufacturing management flexibly, follow the tracks of and review these targets accurately, and improve automated production level, production efficiency, and make production management more flexible, dress manufacturer is benefited.Simultaneously can also for clothing factory provides perfect solution, promote the production efficiency of factory in conjunction with JIT-lean production pattern comprehensively.
As described in the above embodiment of the present invention, adopt technical characterictic same or similar and other monitoring and managing method and the system thereof that obtain, all in protection domain of the present invention with it.
Claims (10)
1. one kind based on RFID technology garment production monitoring and managing method, it is characterized in that it may further comprise the steps:
(1) clothing product line is set, formulates corresponding production process, set the station of respective numbers then by this operation, and those stations are arranged in order the formation clothing product line according to the production line of production process according to the clothes of required production;
(2) preparation RFID equipment, preparation several RFID data collection station and the information management server that can handle the RFID data message that this RFID data collection station is gathered;
(3) RFID equipment is installed, corresponding to a RFID data collection station is installed on each station, this RFID data collection station is used to write down the job information of station corresponding with it, and this job information is sent to described information management server by wired or wireless network.
2. according to claim 1 based on RFID technology garment production monitoring and managing method, it is characterized in that it also comprises the steps:
(4) bed is cut out in preparation one, is used for cloth is carried out granny rag and cutting action, at the described RFID data collection station that the job information that is used to write down this sanctions bed is installed on the bed of cutting out;
When (5) producing, start the sanction bed cloth is carried out granny rag, cutting operation;
(6) granny rag, cutting operation finish, and make cut-parts;
(7) branch is carried out in cut-parts and prick arrangement; RFID data collection station on the sanction bed is cut this information typing sanction sheet of material automatically simultaneously, and this information is passed to information management server, information management server stores the information of each cut-parts automatically, and by the RFID printer prints go out with these cut-parts corresponding, unique, record the RFID label with its relevant information;
(8) the RFID label is posted in the cut-parts corresponding with it;
(9) cut-parts are transferred on the clothing product line, processed according to predefined process sequence then;
When (10) whenever finishing a procedure, RFID data collection station on the station of corresponding described operation is sent to described information management server with the job information of this operation automatically, realize the production data of real-time collecting clothes on a certain procedure, so that managerial personnel can grasp the data of manufacturing schedule, semi-manufacture quantity, employee's performance aspect in real time, help managerial personnel to discern the production capacity of production bottleneck, each procedure of balance, real-time assessment employee's performance, reach supervision garment production effect.
3. implement the described system of claim 1 for one kind based on RFID technology garment production monitoring and managing method, it comprises a clothing product line, it is characterized in that: it also comprises the several RFID data collection station and links to each other with this RFID data collection station, and the information management server that can handle its RFID data message of gathering, each part dress-goods on clothing product line is provided with the RFID label, and corresponding described RFID data collection station is installed on each station on the clothing product line.
4. system according to claim 3 is characterized in that, described RFID data collection station is a rfid interrogator.
5. system according to claim 3 is characterized in that, described RFID data collection station is the RFID hand-held set.
6. system according to claim 5, it is characterized in that, described RFID hand-held set comprises CPU, display, storer, RFID scan module, acceleration sensor module and wireless transmission unit, described display, storer, RFID scan module, acceleration sensor module and wireless transmission unit link to each other with described CPU respectively, and described wireless transmission unit comprises one or more in infrared module, bluetooth module, WIFI module, gsm module, GPRS module, the CDMA module.
7. system according to claim 3 is characterized in that, described information management server comprises an information process unit and links to each other with this information process unit, and the Data Management Unit of energy interactive communicate.
8. system according to claim 7, it is characterized in that, described information process unit comprises cuts out bed data acquisition module, manufacturing schedule data acquisition module, data analysis processing module and data statistics enquiry module, is connected to each other between each module and the energy interactive communicate.
9. system according to claim 7 is characterized in that described Data Management Unit comprises data operation module, data memory module and data transmission module, is connected to each other between each module and the energy interactive communicate.
10. system according to claim 3 is characterized in that, it also comprises a RFID printer, and this RFID printer links to each other with described information management server; Described RFID printer comprises feedway, printing equipment and the PFID read-write equipment that is used for supplying with label paper, label paper comprises lining paper and a plurality of RFID label that is attached on the lining paper, this RFID label comprises IC chip and the antenna that is connected with this IC chip, described printing equipment is arranged on a side of the transport path of label paper, and can on the RFID of the label paper that is transferred label, print action, described PFID read-write equipment is arranged on the opposite side of the transport path of label paper, and can be on the IC chip of the RFID of the label paper that is transferred label writing information.
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