CN109472323A - Garment sewing intelligent management and its system based on RFID technique - Google Patents
Garment sewing intelligent management and its system based on RFID technique Download PDFInfo
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- CN109472323A CN109472323A CN201811115618.7A CN201811115618A CN109472323A CN 109472323 A CN109472323 A CN 109472323A CN 201811115618 A CN201811115618 A CN 201811115618A CN 109472323 A CN109472323 A CN 109472323A
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- 238000000034 method Methods 0.000 title claims abstract description 98
- 238000009958 sewing Methods 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 claims abstract description 47
- 238000003556 assay Methods 0.000 claims description 10
- 230000013011 mating Effects 0.000 claims description 5
- 235000013399 edible fruits Nutrition 0.000 claims description 4
- 238000007726 management method Methods 0.000 description 43
- 238000005520 cutting process Methods 0.000 description 3
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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Abstract
The invention discloses a kind of garment sewing intelligent management based on RFID technique cuts the method includes cut-parts and manages, sewing panels management and clothes assembling management;The method carries out real-time tracking management using the RFID label tag of particular number by network server, RFID reader and RFID label tag, to every qualified cut-parts or ready-made clothes, also carries out real-time management using the RFID label tag to operator and work seat in the plane;The network server and RFID reader pass through wired or/and wireless network connection;Network registration is ready by configured RFID reader for all relevant devices, includes locality in information: the record of production of all ready-made clothes is all stored on network server to inquire in the future.Method of the invention has scientific feasibility, and system configuration of the invention is scientific and reasonable.Utilize computer and its intelligent automatic production control and management of network implementations.
Description
Technical field
The present invention relates to the management method of apparel industry and its management system, more particularly to a kind of based on RFID technique
Garment sewing intelligent management and its system.
Background technique
Continuous soaring with labor cost, manufacturing demographic dividend is just gradually lost, product processing and manufacturing at
Originally it is continuously increased.With reliable means, effective promotion of production and processing efficiency is promoted to become every profession and trade focus of attention always.
" machine substitute human labor " is the effective way of the domestic product manufacturing industry transition and upgrade proposed in " made in China 2025 ", is made in machinery
Make, the industries such as automobile assembling have been born multiple unmanned workshops, the efficiency and cost of labor for significantly improving and producing and processing are asked
Topic.But clothing cutting plate is flexible material, is so easy to be grasped at by manipulator not as good as the hard material product such as machinery, automobile, at present still
So with artificial sewing for main mode of operation, this requires clothes production enterprises in the situation that can not thoroughly realize " machine substitute human labor "
Under, how thinking partially realizes " machine substitute human labor ", under the premise of not enhancing labor intensity of workers, improves worker to greatest extent
Labor efficiency.Currently, most of garment enterprise production management remains in the management threshold shape based on labor management
State, it is such as artificial to carry out production scheduling, artificial progress sewing tech guidance, manual record creation data, manually count creation data
It is wrong to occur production information incomplete recording, even information record relatively slowly, sometimes Deng, clothing product line production information transmission speed
Accidentally the phenomenon that, it is easy to the problems such as production actual conditions can not be traced with acquisition information asymmetry, quality problems occur, this is one
Determine to affect the production efficiency of clothes production enterprise and the enthusiasm for production of worker at the production line in degree, so that manufacturing schedule is influenced,
It is delayed the production cycle, causes the loss of goodwill and profit.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide one kind can effectively promote garment production processing effect
Rate, avoid the occurrence of the practical problem of transmission with asymmetric, the better solution clothing product line creation data of information collection of production,
The garment sewing intelligent management and its system based on RFID technique of quality tracing problem.
It is an object of the invention to provide following technical schemes to be achieved:
About method:
It cuts and manages the method includes cut-parts, sewing panels management and clothes assembling management;
The method adopts every qualified cut-parts or ready-made clothes by network server, RFID reader and RFID label tag
Real-time tracking management is carried out with the RFID label tag of particular number, operator and work seat in the plane are also carried out using the RFID label tag
Real-time management;
The network server and RFID reader pass through wired or/and wireless network connection;
Network registration is ready by configured RFID reader for all relevant devices, includes specifically in information
Point:
Cut-parts cut management: being examined qualified cut-parts to process is cut, the inspector of the process is by being located at cutter seat in the plane
RFID reader initialize RFID label tag, at least write-in cut-parts title, number, technological parameter, technique requirement, flow arrangement,
Cut-parts work information and inspector's information;
Sewing panels management: during sewing panels, the qualified object of previous process, the seam are directly received if it is sewing work
Work processed writes the RFID label tag on an object with the RFID reader that oneself account has logged on, and it is appropriate to indicate that the sewing work has been received
Qualified object and its time and location;The sewing work in complete cost procedure through after the assay was approved, oneself account of the inspector of the process
The RFID reader that family has logged on writes the RFID label tag on an object, indicate the process sewing industry and traffic go out qualified object and
Its time and location;If it is what is transmitted between process and process by transhipment link, after inspector, transhipment work account self
The RFID reader that family has logged on writes the RFID label tag on an object, indicates qualified object and its time that transhipment work receives
The sewer in place, next process writes the RFID label tag on an object with the RFID reader that oneself account has logged on,
Indicate the qualified object received and its time and location, meanwhile, also illustrate that the qualified object and its time and location that transhipment industry and traffic goes out;
Clothes assembling management: when single-piece clothes assemble, the sewing work RFID read-write logged in oneself account of the process
Device reads specified cut-parts and numbers and create the number of the ready-made clothes, and then, which marks the RFID in other cut-parts
After label are read one by one under the item for merging the number for being recorded in the ready-made clothes, the RFID label tag unloaded in these cut-parts is steam again;?
The part ready-made clothes are completed through after the assay was approved, the inspector of the process writes one with the RFID reader that oneself account has logged on
Secondary specified RFID label tag indicates qualified ready-made clothes deadline and place;
Balanced production management: network server is capable of the state and the mating situation of qualified product of all objects of real-time online display;?
Cut-parts cut management, the determining program of " whether balanced " are respectively provided in the process that sewing panels management and clothes assembling manage, such as
Fruit judging result is "No", i.e. expression an object its qualified product quantity in next process is not able to satisfy schedule requirement, thus
Start corresponding " balanced production management ", increases corresponding tailoring machine seat in the plane in time to meet overall manufacturing schedule requirement;
The record of production of all ready-made clothes is all stored on network server to inquire in the future.
It can also include contract number, technique guide in the label initialization.
The RFID read-write configures IC card reader, and relevant device configures equipment IC card, and relevant operator configures personal IC card.
About system:
The system comprises RFID label tag, RFID reader and network server, RFID reader and network server pass through net
Network connection;Network server is configured with display and keyboard and memory space;
RFID reader is mounted on specified work seat in the plane, with network server using wired or/and wireless connection;
RFID label tag configuration is nullified before nullifying releasing or ready-made clothes assembling when cut-parts are scrapped in qualified cut-parts
It nullifies and releases after releasing or ready-made clothes assembling.
The RFID reader configures IC card card reader, convenient for facility registration and cancellation or/and operator's registration and nullifies.
Obvious mark related with clothes classification is printed on the surface of the RFID label tag.
Compared with prior art, the invention has the following advantages that method advantage of the invention be can to production vehicle
Between creation data information transmitted in real time, solve the problems, such as production information transfer lag, effectively prevent producing
The practical generation with the asymmetry of information collection;The automatic identification that can be realized garment production technological parameter, reduces pair
The prenatal guidance of machinist, improves production efficiency;The retrospect that quality problems can be carried out to substandard product, not only can be with
Everyone has responsibility, additionally it is possible to which the reason of occurring of finding the problem in time solves, in time to realize the intelligence of garment sewing management.
System advantage of the invention is that status data, the incremental data in product and product, work of production operation can be transmitted in time
The running state data of the operating state data of people, equipment, realizes the real-time delivery of production information, makes in time convenient for management level
Corresponding behave.
Detailed description of the invention
Fig. 1 is the flow diagram of an embodiment of method of the invention.
Fig. 2 is the device configuration schematic diagram of an embodiment of system of the invention, and IC card reader is omitted.
Specific embodiment
Below in conjunction with attached drawing, by embodiment, the present invention is further illustrated:
About method, with reference to attached drawing 1:
It cuts and manages the method includes cut-parts, sewing panels management and clothes assembling management;
The method adopts every qualified cut-parts or ready-made clothes by network server, RFID reader and RFID label tag
Real-time tracking management is carried out with the RFID label tag of particular number, operator and work seat in the plane are also carried out using the RFID label tag
Real-time management;
The network server and RFID reader pass through wired or/and wireless network connection;
Network registration is ready by configured RFID reader for all relevant devices, includes specifically in information
Point:
Cut-parts cut management: being examined qualified cut-parts to process is cut, the inspector of the process is by being located at cutter seat in the plane
RFID reader initialize RFID label tag, at least write-in cut-parts title, number, technological parameter, technique requirement, flow arrangement,
Cut-parts work information and inspector's information;
Sewing panels management: during sewing panels, the qualified object of previous process, the seam are directly received if it is sewing work
Work processed writes the RFID label tag on an object with the RFID reader that oneself account has logged on, and it is appropriate to indicate that the sewing work has been received
Qualified object and its time and location;The sewing work in complete cost procedure through after the assay was approved, oneself account of the inspector of the process
The RFID reader that family has logged on writes the RFID label tag on an object, indicate the process sewing industry and traffic go out qualified object and
Its time and location;If it is what is transmitted between process and process by transhipment link, after inspector, transhipment work account self
The RFID reader that family has logged on writes the RFID label tag on an object, indicates qualified object and its time that transhipment work receives
The sewer in place, next process writes the RFID label tag on an object with the RFID reader that oneself account has logged on,
Indicate the qualified object received and its time and location, meanwhile, also illustrate that the qualified object and its time and location that transhipment industry and traffic goes out;
Clothes assembling management: when single-piece clothes assemble, the sewing work RFID read-write logged in oneself account of the process
Device reads specified cut-parts and numbers and create the number of the ready-made clothes, and then, which marks the RFID in other cut-parts
After label are read one by one under the item for merging the number for being recorded in the ready-made clothes, the RFID label tag unloaded in these cut-parts is steam again;?
The part ready-made clothes are completed through after the assay was approved, the inspector of the process writes one with the RFID reader that oneself account has logged on
Secondary specified RFID label tag indicates qualified ready-made clothes deadline and place;
Balanced production management: network server is capable of the state and the mating situation of qualified product of all objects of real-time online display;?
Cut-parts cut management, the determining program of " whether balanced " are respectively provided in the process that sewing panels management and clothes assembling manage, such as
Fruit judging result is "No", i.e. expression an object its qualified product quantity in next process is not able to satisfy schedule requirement, thus
Start corresponding " balanced production management ", increases corresponding tailoring machine seat in the plane in time to meet overall manufacturing schedule requirement;
The record of production of all ready-made clothes is all stored on network server to inquire in the future.
It can also include contract number, technique guide in the label initialization.
The RFID read-write configures IC card reader, and relevant device configures equipment IC card, and relevant operator configures personal IC card.
About system, with reference to attached drawing 2:
The system comprises RFID label tag, RFID reader and network server, RFID reader and network server pass through net
Network connection;Network server is configured with display and keyboard and memory space;
RFID reader is mounted on specified work seat in the plane, with network server using wired or/and wireless connection;
RFID label tag configuration is nullified before nullifying releasing or ready-made clothes assembling when cut-parts are scrapped in qualified cut-parts
It nullifies and releases after releasing or ready-made clothes assembling.
The RFID reader configures IC card card reader, convenient for facility registration and cancellation or/and operator's registration and nullifies.
Obvious mark related with clothes classification is printed on the surface of the RFID label tag.
Embodiment of the method 1:
It cuts and manages the method includes cut-parts, sewing panels management and clothes assembling management;
The method adopts every qualified cut-parts or ready-made clothes by network server, RFID reader and RFID label tag
Real-time tracking management is carried out with the RFID label tag of particular number, operator and work seat in the plane are also carried out using the RFID label tag
Real-time management;
The network server and RFID reader pass through wired or/and wireless network connection;
Network registration is ready by configured RFID reader for all relevant devices, includes specifically in information
Point:
Cut-parts cut management: being examined qualified cut-parts to process is cut, the inspector of the process is by being located at cutter seat in the plane
RFID reader initialize RFID label tag, at least write-in cut-parts title, number, technological parameter, technique requirement, flow arrangement,
Cut-parts work information and inspector's information;
Sewing panels management: during sewing panels, the qualified object of previous process, the seam are directly received if it is sewing work
Work processed writes the RFID label tag on an object with the RFID reader that oneself account has logged on, and it is appropriate to indicate that the sewing work has been received
Qualified object and its time and location;The sewing work in complete cost procedure through after the assay was approved, oneself account of the inspector of the process
The RFID reader that family has logged on writes the RFID label tag on an object, indicate the process sewing industry and traffic go out qualified object and
Its time and location;If it is what is transmitted between process and process by transhipment link, after inspector, transhipment work account self
The RFID reader that family has logged on writes the RFID label tag on an object, indicates qualified object and its time that transhipment work receives
The sewer in place, next process writes the RFID label tag on an object with the RFID reader that oneself account has logged on,
Indicate the qualified object received and its time and location, meanwhile, also illustrate that the qualified object and its time and location that transhipment industry and traffic goes out;
Clothes assembling management: when single-piece clothes assemble, the sewing work RFID read-write logged in oneself account of the process
Device reads specified cut-parts and numbers and create the number of the ready-made clothes, and then, which marks the RFID in other cut-parts
After label are read one by one under the item for merging the number for being recorded in the ready-made clothes, the RFID label tag unloaded in these cut-parts is steam again;?
The part ready-made clothes are completed through after the assay was approved, the inspector of the process writes one with the RFID reader that oneself account has logged on
Secondary specified RFID label tag indicates qualified ready-made clothes deadline and place;
Balanced production management: network server is capable of the state and the mating situation of qualified product of all objects of real-time online display;?
Cut-parts cut management, the determining program of " whether balanced " are respectively provided in the process that sewing panels management and clothes assembling manage, such as
Fruit judging result is "No", i.e. expression an object its qualified product quantity in next process is not able to satisfy schedule requirement, thus
Start corresponding " balanced production management ", increases corresponding tailoring machine seat in the plane in time to meet overall manufacturing schedule requirement;
The record of production of all ready-made clothes is all stored on network server to inquire in the future.
Embodiment of the method 2:
It is essentially identical with embodiment, unlike:
It can also include contract number, technique guide in the label initialization.
Embodiment of the method 3,4:
It is essentially identical with embodiment of the method 1,2 respectively, unlike:
The RFID read-write configures IC card reader, and relevant device configures equipment IC card, and relevant operator configures personal IC card.
System embodiment 1:
The system comprises RFID label tag, RFID reader and network server, RFID reader and network server pass through net
Network connection;Network server is configured with display and keyboard and memory space;
RFID reader is mounted on specified work seat in the plane, with network server using wired or/and wireless connection;
RFID label tag configuration is nullified before nullifying releasing or ready-made clothes assembling when cut-parts are scrapped in qualified cut-parts
It nullifies and releases after releasing or ready-made clothes assembling.
System embodiment 2:
It is essentially identical with system embodiment 1, unlike:
The RFID reader configures IC card card reader, convenient for facility registration and cancellation or/and operator's registration and nullifies.
System embodiment 3,4:
It is essentially identical with system embodiment 1,2 respectively, unlike:
Obvious mark related with clothes classification is printed on the surface of the RFID label tag.
Produce embodiment:
Step 1: cutting workshop, sewing line and the installation of clothes composing room is wireless or cable network, be server with
Information transmitting between RFID reader or RFID label tag provides wireless network environment.
Step 2: the RFID label tag of every qualified cut-parts or ready-made clothes attachment particular number.
Step 3: after cutting process is complete, qualified cut-parts are examined, by the RFID on cutter seat in the plane in reader to mark
Label carry out the write-in of information, including cut-parts title, number, technological parameter, technique requirement, flow arrangement, cut-parts work information
With inspector's information.
Step 4: after sewing work receives all cut-parts, the RFID reader that oneself account has logged on is write on an object
RFID label tag indicates that the sewing work has received appropriate qualified object and its time and location.
Step 5: sewing work is instructed according to the technique shown in RFID reader on station, completes the sewing work of the cut-parts
Make.Reader can record the time of process beginning and end in real time, position and manufacturing schedule of the tracking in real time in product.
Step 6: sewing process is completed through after the assay was approved, the RFID that the inspector of the process is had logged on oneself account
Reader writes the RFID label tag on an object, indicates qualified object and its time and location that process sewing industry and traffic goes out.
Step 7: when needing to be transported through between process and process, the RFID reader for transporting the login of work oneself is read
The RFID label tag on object is taken, the qualified object and its time and location that record transhipment work receives.Receive to use the RFID of oneself to read
Device writes the RFID label tag on an object, indicates the qualified object received and its time and location.
Step 8: single-piece clothes are assembled, and sewing work is numbered with the RFID reader of the login of oneself and creates the finished product
The number of clothes.
Step 9: after sewing work completes process, after the RFID reader on station reads the RFID label tag in cut-parts,
Information be recorded in the number of the ready-made clothes in the following,
Step 10: ready-made clothes are through after the assay was approved, inspector writes primary finger with the RFID reader that oneself account has logged on
Fixed RFID label tag indicates qualified ready-made clothes deadline and place.
Step 11: being transmitted on network server in real time in the production information of product by workshop network, manager can
Monitoring industrial processes online in real time, judge automatically whether start balanced production according to the mating situation of qualified product, interim to increase
Seat in the plane and corresponding sewer guarantee the duration.
Step 12: the record of all production informations is all stored on network server, so as to inquiry in the future.
Claims (6)
1. a kind of garment sewing intelligent management based on RFID technique cuts the method includes cut-parts and manages, cut-parts seam
Tubulation reason and clothes assembling management;It is characterized by:
The method adopts every qualified cut-parts or ready-made clothes by network server, RFID reader and RFID label tag
Real-time tracking management is carried out with the RFID label tag of particular number, operator and work seat in the plane are also carried out using the RFID label tag
Real-time management;
The network server and RFID reader pass through wired or/and wireless network connection;
Network registration is ready by configured RFID reader for all relevant devices, includes specifically in information
Point:
Cut-parts cut management: being examined qualified cut-parts to process is cut, the inspector of the process is by being located at cutter seat in the plane
RFID reader initialize RFID label tag, at least write-in cut-parts title, number, technological parameter, technique requirement, flow arrangement,
Cut-parts work information and inspector's information;
Sewing panels management: during sewing panels, the qualified object of previous process, the seam are directly received if it is sewing work
Work processed writes the RFID label tag on an object with the RFID reader that oneself account has logged on, and it is appropriate to indicate that the sewing work has been received
Qualified object and its time and location;The sewing work in complete cost procedure through after the assay was approved, oneself account of the inspector of the process
The RFID reader that family has logged on writes the RFID label tag on an object, indicate the process sewing industry and traffic go out qualified object and
Its time and location;If it is what is transmitted between process and process by transhipment link, after inspector, transhipment work account self
The RFID reader that family has logged on writes the RFID label tag on an object, indicates qualified object and its time that transhipment work receives
The sewer in place, next process writes the RFID label tag on an object with the RFID reader that oneself account has logged on,
Indicate the qualified object received and its time and location, meanwhile, also illustrate that the qualified object and its time and location that transhipment industry and traffic goes out;
Clothes assembling management: when single-piece clothes assemble, the sewing work RFID read-write logged in oneself account of the process
Device reads specified cut-parts and numbers and create the number of the ready-made clothes, and then, which marks the RFID in other cut-parts
After label are read one by one under the item for merging the number for being recorded in the ready-made clothes, the RFID label tag unloaded in these cut-parts is steam again;?
The part ready-made clothes are completed through after the assay was approved, the inspector of the process writes one with the RFID reader that oneself account has logged on
Secondary specified RFID label tag indicates qualified ready-made clothes deadline and place;
Balanced production management: network server is capable of the state and the mating situation of qualified product of all objects of real-time online display;?
Cut-parts cut management, the determining program of " whether balanced " are respectively provided in the process that sewing panels management and clothes assembling manage, such as
Fruit judging result is "No", i.e. expression an object its qualified product quantity in next process is not able to satisfy schedule requirement, thus
Start corresponding " balanced production management ", increases corresponding tailoring machine seat in the plane in time to meet overall manufacturing schedule requirement;
The record of production of all ready-made clothes is all stored on network server to inquire in the future.
2. according to the method described in claim 1, it is characterized by: in the label initialization can also include contract number,
Technique guide.
3. method according to claim 1 or 2, it is characterised in that: the RFID read-write configures IC card reader, relevant device
Equipment IC card is configured, relevant operator configures personal IC card.
4. a kind of system suitable for the garment sewing intelligent management based on RFID technique, the system comprises RFID marks
Label, RFID reader and network server, RFID reader and network server pass through network connection;Network server is configured with
Display and keyboard and memory space;It is characterized by:
RFID reader is mounted on specified work seat in the plane, with network server using wired or/and wireless connection;
RFID label tag configuration is nullified before nullifying releasing or ready-made clothes assembling when cut-parts are scrapped in qualified cut-parts
It nullifies and releases after releasing or ready-made clothes assembling.
5. system according to claim 4, it is characterised in that: the RFID reader configures IC card card reader, convenient for setting
Remarks volume and cancellation or/and operator's registration and cancellation.
6. system according to claim 5, it is characterised in that: be printed on the surface of the RFID label tag and clothes classification
Related obvious mark.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112508150A (en) * | 2020-12-31 | 2021-03-16 | 桐庐富瑞达针织服饰有限公司 | Dress production management system and method based on RIDF radio frequency technology |
CN112950066A (en) * | 2021-03-30 | 2021-06-11 | 南通明兴科技开发有限公司 | Customized mixed flow production system |
CN113706273A (en) * | 2021-10-28 | 2021-11-26 | 苏州贝塔智能制造有限公司 | Container distribution system for flexibly manufactured clothing cut pieces and clothing cut piece sorting method |
CN114584915A (en) * | 2020-11-30 | 2022-06-03 | 北京金坤科创技术有限公司 | High-precision positioning and video acquisition method for intelligent manufacturing |
US20220326695A1 (en) * | 2018-11-16 | 2022-10-13 | The North Face Apparel Corp. | Systems and methods for end-to-end article management |
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CN112950066A (en) * | 2021-03-30 | 2021-06-11 | 南通明兴科技开发有限公司 | Customized mixed flow production system |
CN112950066B (en) * | 2021-03-30 | 2024-05-14 | 南通明兴科技开发有限公司 | Customized mixed flow production system |
CN113706273A (en) * | 2021-10-28 | 2021-11-26 | 苏州贝塔智能制造有限公司 | Container distribution system for flexibly manufactured clothing cut pieces and clothing cut piece sorting method |
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