CN103258261A - Production management system and production management method based on RFID technology - Google Patents
Production management system and production management method based on RFID technology Download PDFInfo
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- CN103258261A CN103258261A CN201310214284XA CN201310214284A CN103258261A CN 103258261 A CN103258261 A CN 103258261A CN 201310214284X A CN201310214284X A CN 201310214284XA CN 201310214284 A CN201310214284 A CN 201310214284A CN 103258261 A CN103258261 A CN 103258261A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
Disclosed is a production management system and production management method based on an RFID technology. The production management system comprises a system central server which provides Web services and database services, a production management terminal provided with an RFID card issuing device, a set of terminal computers and an RFID radio frequency card, wherein the terminal computers are arranged according to a working process and provided with RFID card readers, the production management terminal is connected with the system central server through a network, and the system central server is connected with the terminal computers through a switchboard. With the aid of an RFID wireless radio frequency technology, a network communication technology, computer software and other technologies, the production management system and production management method based on the RFID technology achieves a function of effective management for discrete production, managers achieve informatization management of a unique number to each product, card reading operation of operators can timely and accurately record production states of products and greatly improves efficiency for statistics of workloads, support is provided for fine and high-efficiency management operation of an enterprise, and the production management system and production management method based on the RFID technology has good social benefits and economic benefits.
Description
Technical field
The invention belongs to the production management system technical field, relate to the technology that a kind of network service and radio-frequency (RF) identification combine, specifically is a kind of production management system based on the RFID technology and production management method.
Background technology
The production process information of tradition manufacturing shop is opaque, and the production process information feedback lags behind, and is difficult to grasp in real time production status.Its Workshop Production process data is mainly gathered and management by artificial, although the current manufacturing industry especially IT application process of dispersed manufacturing industry is just progressively pushed ahead, yet its information system management pattern still adopts usually at key position and arranges computing machine, in process of manufacture, by the paper records production information, treat to pass through artificial input product information to realize information system management after all information collections are finished.Though this mode has strengthened the unitized management of product, can utilize computing machine that production data is classified, integrated and analyzes, yet need artificial input product information not only to cause the increase of human cost and workload, and inefficiency, accuracy is not high yet.
The RFID technology is a kind of non-contact automatic identification technology that rises in the nineties in 20th century, identifies target automatically and obtains related data by radiofrequency signal, and need not manual intervention, can work in various rugged surroundings.Because the plurality of advantages that possesses of RFID technology, traffic, logistics, safety, field such as false proof have been widely used at present.
Therefore, how to utilize the RFID technology to the tracking of production status and the raising of production efficiency, propose more simple and reliable mode, solve the problem that the prior art field exists, become the research direction of the art in production management system is used.
Summary of the invention
The objective of the invention is for the Workshop Production management level that improve manufacturing enterprise and visuality and the controllability of manufacture process, solution workshop manufacturing process data collection poor reliability, the problem that efficient is low, untimely and information can not be shared, reinforcement is in the monitoring of goods processing progress, Workshop Production situation and to the scheduling of the production schedule, the present invention is applied to the wireless radio frequency discrimination RFID technology to set up production management system and production management method based on the RFID technology in the manufacture process management of workshop.
The present invention realizes by such technical scheme: based on the production management system of RFID technology, key is: described production management system comprises provides the system centre of Web service and database service server, the production management terminal of RFID card sender is installed, according to one group of terminal computer that the RFID card reader is installed of array of procedures, n is the positive integer more than or equal to 2, and RFID radio-frequency card, the production management terminal is connected with the system centre server by network, and the system centre server is connected with terminal computer by switch.
Also be provided with the inquiry computer in the described production management system, the inquiry computer expert crosses network and the system centre server is interconnected.
Be provided with the mailbox memory of storage production task numbering, design data, production requirement and technological process in the described system centre server.
Described terminal computer is computing machine or PC or panel computer or the palm PC that has touch-screen.
Based on the production management method of RFID technology, realize that by described production management system and software kit supervisory routine key is: the step of described production management method comprises:
A, foundation can provide the system centre server of Web service and database service, the production task of every product on each station carried out encoding operation, generate unique production task numbering, the above production task numbering of system centre server record is also created corresponding data pathing in database, and use separately the information of every product that data pathing storage production line independently need process, wherein comprise complete design data, production requirement and required technological process, and in data structure, reserve the position of storing RFID information, be used for every production task of realization and all carry out unique pairing sign with the RFID label;
B, create user account and land encrypted message, and each user in all production lines is carried out grouping management, and administration authority is set;
C, line management person visit software systems in the production management terminal and the software systems of production line operation person's access terminal computer all need by authentication, line management person inserts Web service in the Web browser mode, production line operation person obtains corresponding user right by operating in the application access Web service of terminal computer;
D, after the Web service of line management person use and management person terminal login system, at first obtain the information of production task by production management system, get a RFID radio-frequency card and use read write line to read the sequence number information of card self, sequence number information is write the data pathing of corresponding production task in the database, carry out writing operation then, remove the original information in the card and the numbering of this production task in the database write the RFID radio-frequency card, thereby carry out related with radio frequency label card product information, after line management person finishes writing operation, will comprise the task coded message in the card;
E, when radio frequency label card with starting material are every when reaching a station, production operators uses the RFID card reader of corresponding station to finish reading of card internal information, the production task coded message of identification card release internal memory storage, can from the system centre server, obtain the product information of this radio frequency label card correspondence at terminal computer with corresponding authority, comprise the processing drawing, technical requirement, points for attention information, after finishing production task, production operators is uploaded the record of finishing operation by Web service to the system centre server, and according to flow arrangement product is sent to next production procedure or completed product run flow process.
Good effect of the present invention is: by RFID wireless radio-frequency and the network communications technology, technology such as computer software have realized effectively the function at discrete production management, the keeper realizes the information system management of unique number to each product, operator's Card Reader operation is the production status of record product timely and accurately, and also greatly improved efficient for the work quantitative statistics, enterprise management level can inquire the production status of product at any time, accomplish timely monitoring, be becoming more meticulous of enterprise, the high efficiency management operating provides support, and has good social benefit and economic benefit.
Description of drawings
Fig. 1 is production management system structural principle block diagram of the present invention.
Fig. 2 is the process flow diagram of production management method of the present invention.
In the accompanying drawing, 1 represents the production management terminal, 2 representative inquiry computers, and 3 representative system central servers, 4 represent network, and 5 represent switch, 6-1,6-2 ... 6-n GC group connector computer, 7 represent card sender, 8-1,8-2 ... 8-n represents card reader.
Embodiment
Production management system based on the RFID technology, key is: described production management system comprises provides the system centre of Web service and database service server 3, be equipped with RFID card sender 7 production management terminal 1, according to a group of array of procedures RFID card reader 8-1,8-2 are installed ... terminal computer 6-1, the 6-2 of 8-n ... 6-n, n is the positive integer more than or equal to 2, and RFID radio-frequency card, production management terminal 1 is connected with system centre server 3 by network 4, and system centre server 3 is by switch 5 and terminal computer 6-1,6-2 ... 6-n connects.
Also be provided with inquiry computer 2 in the described production management system, inquiry computer 2 is interconnected by network 4 and system centre server 3.
Be provided with the mailbox memory of storage production task numbering, design data, production requirement and technological process in the described system centre server 3.
Described terminal computer 6-1,6-2 ... 6-n is computing machine or PC or panel computer or the palm PC that has touch-screen.
Based on the production management method of RFID technology, realize that by described production management system and software kit supervisory routine key is: the step of described production management method comprises:
A, foundation can provide the system centre server 3 of Web service and database service, the production task of every product on each station carried out encoding operation, generate unique production task numbering, the above production task numbering of system centre server 3 records is also created corresponding data pathing in database, and use separately the information of every product that data pathing storage production line independently need process, wherein comprise complete design data, production requirement and required technological process, and in data structure, reserve the position of storing RFID information, be used for every production task of realization and all carry out unique pairing sign with the RFID label;
B, create user account and land encrypted message, and each user in all production lines is carried out grouping management, and administration authority is set;
C, line management person visit software systems and production line operation person's access terminal computer 6-1, the 6-2 in the production management terminal 1 ... the software systems of 6-n all need by authentication, line management person inserts Web service in the Web browser mode, production line operation person is by operating in terminal computer 6-1,6-2 ... the application access Web service of 6-n obtains corresponding user right;
D, after the Web service of line management person use and management person terminal login system, at first obtain the information of production task by production management system, get a RFID radio-frequency card and use read write line to read the sequence number information of card self, sequence number information is write the data pathing of corresponding production task in the database, carry out writing operation then, remove the original information in the card and the numbering of this production task in the database write the RFID radio-frequency card, thereby carry out related with radio frequency label card product information, after line management person finishes writing operation, will comprise the task coded message in the card;
E, when radio frequency label card with starting material are every when reaching a station, production operators is used the RFID card reader 8-1 of corresponding station, 8-2 ... 8-n finishes reading of card internal information, the production task coded message of identification card release internal memory storage, can be at terminal computer 6-1,6-2 ... 6-n obtains the product information of this radio frequency label card correspondence from system centre server 3 with corresponding authority, comprise the processing drawing, technical requirement, points for attention information, after finishing production task, production operators is uploaded the record of finishing operation by Web service to system centre server 3, and according to flow arrangement product is sent to next production procedure or completed product run flow process.
In the whole production flow process, the technical information of product and production management information only are stored in the database of central server, according to different safety management demands, and the optional majority kind of production management system networking mode, and increase redundancy backup server maintenance data, strengthen the stability of system.Panel computer terminal on the production line can customize as requested simultaneously, any outbound data memory interface is not set on hardware, fulfillment rights management on the software, technical information is only carried out read-only operation, thereby avoid that data is lost, file maloperation or the generation of accident such as distorted, reduce the possibility that confidential data leaks in production procedure.
The present invention based on the operation workflow of the production management system of RFID technology is in the specific implementation:
1, the keeper initiates goods batch: the Web service of line management person's login system, from the database of system centre server 3, obtain production task information, at different production tasks and flow process requirement, by initiating goods batch after the corresponding goods batch template of software systems establishment.
2, keeper's hair fastener operation: the keeper uses rf read-write device at first to read the sequence number information in the rfid card and is uploaded to the data pathing of system centre server 3 corresponding production tasks, simultaneously the production task numbering is write in the RFID radio-frequency card, can be encrypted operation in case of necessity, carry out production task information and RFID radio-frequency card unique related, finish hair fastener operation, after this RFID radio-frequency card is followed product and is sent on the whole production line.
3, operator's Card Reader operation: the RFID radio-frequency card is followed the product running behind the hair fastener, production line operation person is at first with personal account login Web system, after obtaining product and RFID traveler, card reader by the panel computer terminal reads RFID radio-frequency card label acquisition unique identification, terminal software dynamically obtains product information by the Web service of REST interface accessing central server according to the production task numbering.
4, the operator produces product: the panel computer terminal provides friendly user interface, identity according to current production task numbering and operator, access rights according to correspondence provide the function of checking current production information and technical documentation, comprise CAD drawing, product parameters, technological process etc., the operator produces or detects operation on request.
5, production line line production: product circulates according to the goods batch template, after every bit manipulation person finishes current production task, submit confirmation by Web service to central server, and require product is committed to the operator of subsequent processing according to flow process, keep the line production of product.
6, production procedure stops: when whole operations of product are finished, the operator of last procedure finishes goods batch after by operation such as assembling quality inspection etc., and the information of submitting to goods batch to finish to central server, and rfid card is recycled to the keeper locates for recycling.
7, keeper's filing: after product is finished the production line flow process, line management person obtains the RFID traveler, check all information of product by production management system at administrator terminal, in database, remove the RFID tag serial number of this production task association simultaneously, production task is designated completion status, confirm errorless back printing file, finish this production task.
Collecting method:
In actual production process, the keeper finishes the task of initiating the entire product production procedure by production management terminal 1 and card sender 7, is distributed in the other card reader of each station and follows communication protocol by wireless mode and finish reading and writing of card internal information.
The panel computer of each station is finished the communication function of card reader and server by network linking, the operator uses RFID card reader 8-1,8-2 ... the 8-n mode is finished the card internal information and is read, the information such as production task coding of identification card release internal memory storage, can obtain the corresponding product information of label card with corresponding authority from the system centre server in the panel computer terminal, record the production status of product and operator's workload simultaneously.
Wherein, panel computer should be installed on fixable support, places the dead ahead of operator face, keeps the distance of clear view drawing; Card sender is connected with the management computer, is put in the keeper place; Card reader is connected with panel computer, is put in the position that the operator is easy to Card Reader.
Native system has been realized the management function of discrete production, can also accurately realize following function in real time:
1. server is to the storage of all production task information;
2. administration and supervision authorities network and workshop network is interconnected;
3. the real-time collection of production status;
4. the accurate and real-time intelligent scheduling of keeper;
5. administration and supervision authorities are inquired about production status in real time;
The characteristics of native system are:
1.RFID with production management system seamless combination, data sharing;
2. real-time collection and the monitoring of production process data;
3. can in time formulate according to production process data and produce more efficiently and management system;
4. security is good, information privacy degree height;
5. for the real-time and informationalized statistics of production line operation person's workload, be more conducive to enterprise's justice, development fast.
Claims (5)
1. based on the production management system of RFID technology, it is characterized in that: described production management system comprises provides the system centre of Web service and database service server (3), the production management terminal (1) of RFID card sender (7) is installed, one group according to array of procedures is equipped with RFID card reader (8-1,8-2 ... terminal computer (6-1 8-n), 6-2 ... 6-n), n is the positive integer more than or equal to 2, and RFID radio-frequency card, production management terminal (1) is connected with system centre server (3) by network (4), and system centre server (3) is by switch (5) and terminal computer (6-1,6-2 ... 6-n) connect.
2. the production management system based on the RFID technology according to claim 1 is characterized in that: also be provided with inquiry computer (2) in the described production management system, inquiry computer (2) is interconnected by network (4) and system centre server (3).
3. the production management system based on the RFID technology according to claim 1 is characterized in that: the mailbox memory that is provided with storage production task numbering, design data, production requirement and technological process in the described system centre server (3).
4. the production management system based on the RFID technology according to claim 1 is characterized in that: described terminal computer (6-1,6-2 ... 6-n) be computing machine or PC or panel computer or the palm PC that has touch-screen.
5. based on the production management method of RFID technology, realize that by the described production management system of claim 1 and software kit supervisory routine it is characterized in that: the step of described production management method comprises:
A, foundation can provide the system centre server (3) of Web service and database service, the production task of every product on each station carried out encoding operation, generate unique production task numbering, the above production task numbering of system centre server (3) record is also created corresponding data pathing in database, and use separately the information of every product that data pathing storage production line independently need process, wherein comprise complete design data, production requirement and required technological process, and in data structure, reserve the position of storing RFID information, be used for every production task of realization and all carry out unique pairing sign with the RFID label;
B, create user account and land encrypted message, and each user in all production lines is carried out grouping management, and administration authority is set;
C, line management person visit software systems and production line operation person's access terminal computer (6-1, the 6-2 in the production management terminal (1) ... software systems 6-n) all need by authentication, line management person inserts Web service in the Web browser mode, production line operation person is by operating in terminal computer (6-1,6-2 ... application access Web service 6-n) obtains corresponding user right;
D, after the Web service of line management person use and management person terminal login system, at first obtain the information of production task by production management system, get a RFID radio-frequency card and use read write line to read the sequence number information of card self, sequence number information is write the data pathing of corresponding production task in the database, carry out writing operation then, remove the original information in the card and the numbering of this production task in the database write the RFID radio-frequency card, thereby carry out related with radio frequency label card product information, after line management person finishes writing operation, will comprise the task coded message in the card;
E, when radio frequency label card with starting material are every when reaching a station, production operators is used the RFID card reader (8-1 of corresponding station, 8-2 ... 8-n) finish reading of card internal information, the production task coded message of identification card release internal memory storage, can be at terminal computer (6-1,6-2 ... 6-n) from system centre server (3), obtain the product information of this radio frequency label card correspondence with corresponding authority, comprise the processing drawing, technical requirement, points for attention information, after finishing production task, production operators is uploaded the record of finishing operation by Web service to system centre server (3), and according to flow arrangement product is sent to next production procedure or completed product run flow process.
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