CN1326072C - Garment production tracking system utilizing radiofrequency identification - Google Patents
Garment production tracking system utilizing radiofrequency identification Download PDFInfo
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- CN1326072C CN1326072C CNB2005100375696A CN200510037569A CN1326072C CN 1326072 C CN1326072 C CN 1326072C CN B2005100375696 A CNB2005100375696 A CN B2005100375696A CN 200510037569 A CN200510037569 A CN 200510037569A CN 1326072 C CN1326072 C CN 1326072C
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Abstract
The present invention relates to a garment production tracking system by using the radio frequency identification technique. The present invention is characterized in that the system comprises a console, a worktable, a quality testing table and a communication and application server. The radio frequency identification technique takes the place of a traditional work ticket, and data in a radio frequency identification card are read and are transferred to the server in real time; accordingly, on one hand, manual operation becomes convenient, and on the other hand, the manager can know the current production state in real time to adjust the production in time in order to optimize the production and save resources.
Description
Technical field
The present invention relates to the system of the supervision and management of manufacturing, particularly according to the ready-made clothes production tracker of the using radio frequency recognizing technique of the real-time production information (portion's product manufacturing time, operating worker, odd numbers and quantity etc.) that collects from radio-frequency technique.
Background technology
In production system, the most important thing is the accuracy and the real-time of information as everyone knows.If there has not been this assurance of two, is difficult to allow the supvr go to assess accurately, plan and predicts whole resource arrangement and distribution on producing.
At present, have a lot of manufacturings to remain with staff or automanual method and carry out data acquisition, this just is difficult to the accuracy and the real-time of guarantee information.For example in the clothes manufacturing, the cloth of cutting, be that cut-parts need multiple working procedure before being processed into final ready-made clothes, traditional mode is, bed single according to system, prick number and operation is made work-ticket, and the workman shears off work-ticket in the back of finishing the work, and signs job number then, when next, give relevant production management personnel, by giving the statistician on the managerial personnel, whole process is very long and loaded down with trivial details, is easy to cause lose, and the statistician relies in the manual typing computer, also is easy to occur mistake.And cut the finish input of work-ticket to the statistician from the workman, will wait until second day at the soonest and just can obtain statistics, the real-time that administrative institute needs is difficult to realize.
In order to overcome this defective, people attempt using bar code system to replace the staff worker to come image data on production line.But, because the defective of bar code system itself, for example the bar code reading speed is slower, more and be full of in the workshop of loose weave fiber at dust, bar code reader exists because of environmental impact is malfunctioning easily, the more high defective of read head spoilage, so bar code system can't comprehensively be accepted by industry.
Summary of the invention
Therefore, purpose of the present invention is intended to overcome the deficiencies in the prior art and provides a kind of energy accurate and real-time ready-made clothes production tracker of gathering the using radio frequency recognizing technique of information such as manufacturing time, operating worker, odd numbers and quantity.
The object of the present invention is achieved like this:
A kind of ready-made clothes production tracker of using radio frequency recognizing technique, it is characterized in that comprising: control desk, worktable, quality inspection platform and communicate by letter, application server, wherein control desk is provided with card-issuing device (PTS_W1), be used for initialization to radio-frequency identification card, be input in the radio-frequency identification card with relevant information, with radio-frequency identification card and cut-parts colligation together at control desk with the ready-made clothes cut-parts; Described worktable is provided with data collector (PTS_S1), is used for swiping the card with the corresponding radio-frequency identification card of cut-parts, and the back data collector of swiping the card picks up counting; Utilizing data collector that radio-frequency identification card is swiped the card once more to after the cut-parts processing, information that data collector is entrained with radio-frequency identification card and worktable send to the communication server for information about, and keep the copy of the information that sends; Described quality inspection platform is provided with data detection device (PTS_Q1), be used for carrying out quality check through the processing cut-parts, when finding to have quality problems, by the relevant quality inspection information of the input of the input media in the data detection device, this information is write in the radio-frequency identification card by the mode of swiping the card, and radio-frequency identification card and cut-parts are returned the relevant work platform; When not having quality problems, data detection device is swiped the card to radio-frequency identification card, and data detection device sends to the communication server with the information that reads, and keeps the copy of the information that sends; Communication, application communication server are provided with data collector and data detection device, receive the data of being gathered, and data are carried out statistical study and storage.
---described communication, application server with the data aggregation that receives in the message queue storer, when the message queue storer is full, suspend and receive data, only the data that receive to some extent are by after the CRC check, and communication, application server send confirmation just can for data collector or data detection device that data are provided.
---in the described quality inspection platform, the quality inspection information that data detection device also will write in the radio-frequency identification card simultaneously sends to communication, application server.
---information that described data collector sends to the relevant worktable of communication, application server comprise prick number, time that worktable number, workman place parking space information, workman's operation, processing are spent.
---described data detection device the information in the radio-frequency identification card of being input to comprises problem category, reason, quantity, corresponding prick number; The information that data detection device sends to communication, application server comprise prick number, workman's operation, Quality Inspector's code.
---described data collector, data detection device and communicate by letter, adopt serial communication mode between application server, perhaps the TCP/IP mode communicates.
---be equipped with display on described data collector and the data detection device, in order to show for information about.
The present invention is used for the clothing manufacturing field, replaces traditional work-ticket with radio-frequency identification card, and the workman only need be stuck in radio-frequency (RF) identification on the card reader and brush, and system just can obtain this workman's working condition at once.Thereby shortened workman's running time widely, improved workman's speed of production and efficient.The production management personnel also can see the state of production at once, thereby can make best adjustment in producing, and find bottleneck or other problem in time, arrange production work under supervision effectively.Production manager can be known the First Pass Yield of production at once, in time finds the cardinal error problem, thereby can in time correct problem, avoids more problem to occur, and avoids the expansion of problem and causes the bigger wasting of resources.Equally, production manager can be taked to train targetedly according to workman's error rate, and reduces workman's faulty operation.
Use the present invention can count the working time in individual, grouping and workshop in time, count operation, single required working time of system, thereby can calculate other efficient of branch at once, for plan in the future work or the arrangement of doing new work good guidance is provided.Also can count simultaneously every machine and each workman's free time and idle reason, thereby take corresponding measure.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a process flow diagram of the present invention.
Embodiment
Referring now to accompanying drawing most preferred embodiment of the present invention is described.As shown in Figure 1, the present invention includes control desk, worktable, quality inspection platform, the communication server and application server (be called for short communicate by letter, application server).
Concrete workflow of the present invention as shown in Figure 2.Control desk is provided with card-issuing device PTS_W1, is used for to the initialization of radio-frequency identification card with the information of ready-made clothes cut-parts, for example the system of cut-parts is single, operation, quantity, information such as prick number are input in the radio-frequency identification card, at control desk with radio-frequency identification card and cut-parts colligation together.
Streamline is provided with a plurality of worktable, each worktable is provided with data collector PTS_S1, be used for swiping the card with the corresponding radio-frequency identification card of cut-parts, harvester also can be used for communication platform simultaneously, for example there are not cut-parts information, sewing locomotive failure or other information by this platform transmission, system can export quality inspection information of cut-parts etc. by control desk, by central control system the parking stall that each is equipped with harvester is monitored, the display device on the back data collector of swiping the card demonstrates entrained cut-parts information of radio-frequency identification card and quality inspection information; The back data collector of swiping the card picks up counting; The workman utilizes data collector that radio-frequency identification card is swiped the card after finishing the operation of each bundle once more, information that data collector is entrained with radio-frequency identification card and worktable are for information about, for example prick number, worktable number, workman place parking space information, workman's operation, data such as processing institute spended time send to the communication server, and keep the copy of the information that sends.
The quality inspection platform is provided with data detection device PTS_Q1, be used for carrying out quality check through the processing cut-parts, wherein, when finding to have quality problems, by the relevant quality inspection information of the input media in data detection device input, quality inspection information comprises problem category, reason, quantity, corresponding information such as prick number.This information is write in the radio-frequency identification card by the mode of swiping the card, and radio-frequency identification card and cut-parts are returned the relevant work platform; Data detection device also can send to the communication server with above-mentioned quality inspection information, so that production manager is understood existing defective in the production in real time, helps the correction problem of in time taking measures.And when not having quality problems, data detection device is swiped the card to radio-frequency identification card, and information such as the bundle that data detection device will read number, workman's operation, Quality Inspector's code send to the communication server, and keeps the copy of the information that sends.
The communication server receives the data of being gathered from data collector and data detection device, and sends the data to application server to carry out statistical study and storage.The communication server with the data aggregation that receives in the message queue storer, when the message queue storer is full, suspend and receive data, only the data that receive to some extent are by after the CRC check, and the communication server sends confirmation just can for data collector or data detection device that data are provided.Data collector or data detection device are deleted the copy of the information that sends that keeps after receiving this confirmation.
When the communication server can not successfully receive data from data collector or data detection device, the communication server sends error message for data collector or data detection device, data collector or data detection device resend data after receiving this error message, can successfully receive the data that send up to the communication server.
Adopt the TCP/IP mode to communicate between data collector, data detection device and the communication server, but also can adopt serial communication mode or other communication mode to communicate.
Data collector, data detection device also are provided with display device simultaneously, in order to show relevant information.
In whole process of production, it is single that radio-frequency identification card has write down system, all relevant informations of operation and bundle.So at any time only need just can understand information by swiping the card all about cut-parts.Simultaneity factor also can be understood the real-time information of production by swiping the card, and is convenient to administrator administers and optimization production.
Though the front has been described REID is applied to ready-made clothes production tracker, but the present invention is not limited to this, under the prerequisite that does not depart from as claims restricted portion, those skilled in the art can obtain other contents of equal value through modification, conversion, replacement.
Claims (7)
1. the ready-made clothes production tracker of a using radio frequency recognizing technique, it is characterized in that comprising: control desk, worktable, quality inspection platform and communicate by letter, application server, wherein control desk is provided with card-issuing device (PTS_W1), be used for initialization to radio-frequency identification card, be input in the radio-frequency identification card with relevant information, with radio-frequency identification card and cut-parts colligation together at control desk with the ready-made clothes cut-parts; Described worktable is provided with data collector (PTS_S1), is used for swiping the card with the corresponding radio-frequency identification card of cut-parts, and the back data collector of swiping the card picks up counting; Utilizing data collector that radio-frequency identification card is swiped the card once more to after the cut-parts processing, information that data collector is entrained with radio-frequency identification card and worktable send to the communications applications server for information about, and keep the copy of the information that sends; Described quality inspection platform is provided with data detection device (PTS_Q1), be used for carrying out quality check through the processing cut-parts, when finding to have quality problems, by the relevant quality inspection information of the input of the input media in the data detection device, this information is write in the radio-frequency identification card by the mode of swiping the card, and radio-frequency identification card and cut-parts are returned the relevant work platform; When not having quality problems, data detection device is swiped the card to radio-frequency identification card, and data detection device sends to communication, application server with the information that reads, and keeps the copy of the information that sends; Communication, application server receive the data of being gathered, and data are carried out statistical study and storage.
2. production tracker according to claim 1, it is characterized in that: communication, application server with the data aggregation that receives in the message queue storer, when the message queue storer is full, suspend and receive data, only the data that receive to some extent are by after the CRC check, and communication, application server send confirmation just can for data collector or data detection device that data are provided.
3. production tracker according to claim 1 and 2 is characterized in that: in described quality inspection platform, the quality inspection information that data detection device also will write in the radio-frequency identification card simultaneously sends to communication, application server.
4. production tracker according to claim 1 and 2 is characterized in that: the information that data collector sends to the relevant worktable of communication, application server comprise prick number, time that worktable number, workman place parking space information, workman's operation, processing are spent.
5. production tracker according to claim 1 and 2 is characterized in that: data detection device the information in the radio-frequency identification card of being input to comprises problem category, reason, quantity, corresponding prick number; The information that data detection device sends to communication, application server comprise prick number, workman's operation, Quality Inspector's code.
6. production tracker according to claim 1 and 2 is characterized in that: data collector, data detection device and communicate by letter, adopt serial communication mode between application server, perhaps the TCP/IP mode communicates.
7. production tracker according to claim 1 and 2 is characterized in that: be equipped with display on data collector and the data detection device, in order to show for information about.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100375696A CN1326072C (en) | 2005-09-28 | 2005-09-28 | Garment production tracking system utilizing radiofrequency identification |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2005100375696A CN1326072C (en) | 2005-09-28 | 2005-09-28 | Garment production tracking system utilizing radiofrequency identification |
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| CN1744106A CN1744106A (en) | 2006-03-08 |
| CN1326072C true CN1326072C (en) | 2007-07-11 |
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| CNB2005100375696A Active CN1326072C (en) | 2005-09-28 | 2005-09-28 | Garment production tracking system utilizing radiofrequency identification |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101436287B (en) * | 2008-12-12 | 2011-06-15 | 浙江大学宁波理工学院 | Method for monitoring attention degree classification of chaussure products in sale terminal |
| CN104657829A (en) * | 2015-03-02 | 2015-05-27 | 利诚服装集团股份有限公司 | Production data statistical method and system based on RFID (radio frequency identification) system |
| CN105005864A (en) * | 2015-07-28 | 2015-10-28 | 广东溢达纺织有限公司 | Clothing mechanical equipment accessory production management equipment system |
| CN105204481B (en) * | 2015-10-27 | 2018-06-12 | 广东溢达纺织有限公司 | A kind of clothes manufacture pull type SC management system |
| TR202017413A2 (en) | 2020-11-02 | 2021-02-22 | Real Solutions Bilisim Teknolojileri Sanayi Ticaret Anonim Sirketi | TEXTILE PRODUCTION FOLLOW UP SYSTEM |
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| CN1164073A (en) * | 1996-03-14 | 1997-11-05 | 国民信用Card株式会社 | Non-contacting type radio frequency recognizing credit card system |
| JP2002205823A (en) * | 2001-01-05 | 2002-07-23 | Casio Comput Co Ltd | Device and method for home delivery management, and program recording medium |
| US20030106931A1 (en) * | 2001-12-10 | 2003-06-12 | Wu Kung Chris | Radio frequency identification device |
| CN1588420A (en) * | 2004-08-24 | 2005-03-02 | 广东溢达纺织有限公司 | Applying method for radio frequency identifying cotton bagt transport and management in cotton ginning mill |
| US20050172215A1 (en) * | 2004-01-30 | 2005-08-04 | Hewlett-Packard Development Company, L.P. | Physical object with memory tags and apparatus for writing and using such objects |
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- 2005-09-28 CN CNB2005100375696A patent/CN1326072C/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1164073A (en) * | 1996-03-14 | 1997-11-05 | 国民信用Card株式会社 | Non-contacting type radio frequency recognizing credit card system |
| JP2002205823A (en) * | 2001-01-05 | 2002-07-23 | Casio Comput Co Ltd | Device and method for home delivery management, and program recording medium |
| US20030106931A1 (en) * | 2001-12-10 | 2003-06-12 | Wu Kung Chris | Radio frequency identification device |
| US6616034B2 (en) * | 2001-12-10 | 2003-09-09 | Fortrend Taiwan Scientific Corporation | Radio frequency identification device |
| US20050172215A1 (en) * | 2004-01-30 | 2005-08-04 | Hewlett-Packard Development Company, L.P. | Physical object with memory tags and apparatus for writing and using such objects |
| CN1588420A (en) * | 2004-08-24 | 2005-03-02 | 广东溢达纺织有限公司 | Applying method for radio frequency identifying cotton bagt transport and management in cotton ginning mill |
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