CN111461501A - Detection task management system and method - Google Patents

Detection task management system and method Download PDF

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Publication number
CN111461501A
CN111461501A CN202010173651.6A CN202010173651A CN111461501A CN 111461501 A CN111461501 A CN 111461501A CN 202010173651 A CN202010173651 A CN 202010173651A CN 111461501 A CN111461501 A CN 111461501A
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Prior art keywords
measurement
task
product
module
equipment
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黄微
姚桓
席福利
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Carl Zeiss Shanghai Co ltd
Carl Zeiss Industrielle Messtechnik GmbH
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Carl Zeiss Shanghai Co ltd
Carl Zeiss Industrielle Messtechnik GmbH
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311Scheduling, planning or task assignment for a person or group
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06315Needs-based resource requirements planning or analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention relates to a detection task management method, which comprises the following steps: configuring measurement information; establishing a measurement task of a product to be measured; automatically distributing the measurement tasks to task queues of corresponding measurement equipment based on measurement information configured by a product to be measured and the occupation condition of each measurement equipment in a measurement room; and sequentially executing quality detection operation on the products to be detected in the task queue by means of the measuring equipment. The invention also relates to a detection task management system, which comprises: the measurement configuration module is used for configuring measurement information; the task creating module is used for creating a measuring task of a product to be measured; the task allocation module is used for automatically allocating the measurement tasks to task queues of corresponding measurement equipment; and the control module controls the corresponding measuring equipment to sequentially execute quality detection operation on the products to be detected in the task queue of the measuring equipment according to the distribution result of the products to be detected.

Description

Detection task management system and method
Technical Field
The present invention relates to the field of quality management, and more particularly, to a system and method for managing a test task for quality testing of products manufactured in manufacturing processes.
Background
In the manufacturing industry, with the progress of production technology, people no longer meet the improvement of production efficiency of products, but pay more and more attention to product quality, and therefore quality management systems are produced accordingly. The existing quality management system and the production manufacturing system are usually two independent systems, the quality management system can only realize the monitoring of the production manufacturing process and the detection of the product quality in a manner of human participation, and cannot realize the automatic combination of the quality management system and the production manufacturing system, thereby failing to achieve the purpose of effectively improving the production quality.
As shown in fig. 1, during the manufacturing process, a measurement request for a certain product (or "workpiece") is generated, and a delivery slip is filled out by a delivery person and transported to a measurement room together with the workpiece for quality inspection. After receiving the measurement requirement, the measurement personnel in the measurement room formulates a specific measurement task by analyzing the measurement requirement, distributes the task to corresponding measurement equipment to execute a measurement process, and feeds back the measurement result of the equipment to the inspection personnel after obtaining the measurement result.
However, the above quality inspection process has a number of drawbacks:
a) the paper censorship sheet is easy to be damaged or lost, and the handwriting on the censorship sheet is easy to be altered or difficult to be identified. Even if the electronic delivery sheet is used, the filled measurement requirement information may be incomplete, different measurement requirement information provided by different delivery personnel is difficult to form a uniform standard, and a series of problems can cause errors in the measurement process;
b) in the measuring process, measurement personnel are required to participate or implement manually for analyzing the measurement requirement, formulating the measurement task, judging the occupation condition of measurement resources, distributing the measurement task, selecting the measurement equipment and executing the measurement task, so that the measurement efficiency is low; and
c) the inspection staff is required to fill in and input a large amount of characters during inspection, and the measurement staff is required to manually inform the measurement result when the measurement is completed, so that the operation causes additional labor cost and inconvenience;
d) the measurement process is not transparent, the measurement progress or the query task state cannot be traced, the measurement completion time cannot be estimated, and the aims of effectively improving the production quality and the production efficiency cannot be achieved.
Disclosure of Invention
In order to solve one or more of the above problems in the existing quality control process, the present invention provides an Inspection Task Management (ITMS) system, which is intended to be a digital path between the manufacturing and quality Management processes to combine them more closely, so as to save labor for the product manufacturer by using an automatic and intelligent Management manner and reduce the connection error between the manufacturing and quality Management processes. In addition, all information related to product measurement can be integrated into the ITMS system and presented to the user in a visual interface mode, so that production line workers, measuring personnel and developers can monitor the measurement progress of each product to be measured in real time and track the measurement history of the measured product, the production scheme is adjusted in time according to the measurement result, and the production quality and the production efficiency of the product are improved.
According to a first aspect of the present invention, there is provided an inspection task management method for quality inspection of a product produced in a manufacturing process, the method comprising: configuring measurement information, wherein the measurement information comprises product information, measurement equipment, a measurement position and a measurement process; establishing a measurement task of a product to be measured; automatically distributing the measurement tasks to task queues of corresponding measurement equipment based on measurement information configured by a product to be measured and the occupation condition of each measurement equipment in a measurement room; and sequentially executing quality detection operation on the products to be detected in the task queue by means of the measuring equipment.
Advantageously, the method further comprises: whether an abnormal measurement task exists in a task queue of the measurement equipment is analyzed based on the quality detection result of the measurement equipment, and an alarm is sent out when the abnormal measurement task exists.
Advantageously, the method further comprises: in the case of an abnormal measurement task, detailed data of the abnormal measurement task is retrieved to analyze the cause of the abnormality and adjust the product line accordingly.
Advantageously, the method further comprises: storing the quality detection result of the measuring equipment into a data management module, and triggering the data management module to generate a quality report based on the quality detection result according to a user instruction or user setting.
Advantageously, the product information comprises one or more of a product model, a product manufacturing process, a manufacturing tool and a type of submission.
Advantageously, the type of submission includes one or more of a full inspection, an inspection of the first workpiece produced by the production line and an inspection when the production line changes machining tools.
Advantageously, in the step of configuring the measurement flow, if a product model is selected, all submission types corresponding to the product model are automatically invoked.
Advantageously, each submission type includes one or more measurement procedures, each measurement procedure corresponding to a respective measurement device.
Advantageously, the method further comprises: and further configuring the working mode of the corresponding measuring equipment under each measuring process, wherein the working mode comprises the steps of measuring all measuring positions of the product to be measured and/or selecting only a part of the measuring positions for measurement.
Advantageously, each product comprises one or more measurement positions, and the step of configuring the measurement information comprises setting a correspondence between the measurement positions of the product to be measured and the measurement devices.
Advantageously, the measuring apparatus comprises one or more of a three coordinate measuring machine, a flatness measuring machine, a roughness measuring machine and a roundness measuring machine.
According to a second aspect of the present invention, there is provided an inspection task management system for quality inspection of products produced in manufacturing processes, the system comprising: the system comprises a measurement configuration module, a measurement processing module and a measurement processing module, wherein the measurement configuration module is used for configuring measurement information, and the measurement information comprises product information, measurement equipment, a measurement position and a measurement process; the task creating module is used for creating a measuring task of a product to be measured; the task allocation module is used for automatically allocating the measurement tasks to task queues of corresponding measurement equipment based on measurement information configured by a product to be measured and the occupation condition of each measurement equipment in the measurement room; and the control module is used for controlling the corresponding measuring equipment to sequentially execute quality detection operation on the products to be detected in the task queue of the measuring equipment according to the distribution result of the products to be detected.
Advantageously, the measurement tasks created by the task creation module are provided to a task allocation module for automatically allocating them into task queues of the respective measurement devices on the basis of the measurement information configured for the product to be measured and the occupancy of the respective measurement devices in the measurement room.
Advantageously, the system further comprises a data management module for storing the quality detection results of the measuring devices, wherein the data management module is capable of generating a quality report based on the quality detection results according to user instructions or user settings.
Advantageously, the data management module is also used to store all the created measurement tasks in the system.
Advantageously, the system further comprises an error analysis module for analyzing whether an abnormal measurement task exists in a task queue of the measurement device based on a quality detection result of the measurement device, and issuing an alarm if the abnormal measurement task exists.
Other features and advantages of the system of the present invention will be apparent from, or are more particularly, described in the drawings incorporated herein, and in the detailed description which follows, together with the drawings, serve to explain certain principles of the invention.
Drawings
FIG. 1 is a schematic diagram illustrating a flow of an implementation of a prior art quality detection process;
FIG. 2 shows a block diagram of an ITMS system according to the present invention for quality testing of products produced during manufacturing;
FIG. 3 illustrates an operational flow of the ITMS method according to the present invention;
fig. 4 shows a specific flow of a measurement configuration step in the ITMS method of fig. 2;
FIG. 5 shows a schematic diagram of the overall interface of an ITMS system according to the present invention;
FIG. 6 shows a schematic of the system interface under the "measurement room kanban" module;
FIG. 7 shows a schematic diagram of the system interface under the "mission planning" module;
FIG. 8 shows another schematic of the system interface under the "mission planning" module.
FIG. 9 shows a schematic diagram of an ITMS system interface under measurement flow configuration operation;
FIG. 10 shows a schematic diagram of the ITMS system interface in the step of creating a measurement task;
fig. 11 shows a schematic diagram of all the created measurement task lists in the ITMS system;
FIG. 12 is a schematic diagram showing details of one of the measurement tasks of FIG. 11;
FIG. 13 shows a schematic diagram of the automatic assignment of measurement tasks created by the ITMS system for FIG. 10; and
FIG. 14 shows a schematic of the system interface under the "task management" module.
Detailed Description
An ITMS system and method according to the present invention will now be described, by way of example only, with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention to those skilled in the art. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. Rather, it is contemplated that the invention may be practiced with any combination of the following features and elements, whether or not they relate to different embodiments. Thus, the following aspects, features, embodiments and advantages are merely illustrative and should not be considered elements or limitations of the claims except where explicitly recited in a claim(s).
Fig. 2 is a block diagram of an ITMS system for quality inspection of products produced during a manufacturing process according to an exemplary embodiment of the present invention. As shown in fig. 2, the system includes a measurement configuration module for configuring measurement information, wherein the measurement information includes product information, processing equipment, measurement location, and measurement flow. In addition, the system also comprises a task creation module for creating a measurement task of the product to be measured.
The measurement tasks created via the task creation module are provided to a task allocation module, which automatically allocates the measurement tasks into task queues of the respective measurement devices. Specifically, in the task allocation process, the following factors may affect the allocation result:
-a priority of the task;
different product types in the task, for example some devices are equipped with specific pins which can only measure the specific product;
different measurement processes in the task (different measurement processes have a defined measurement order and different measurement processes correspond to different measurement devices);
-the device status of all measuring devices at the current moment;
-the measurement load of all measurement devices at the current moment;
-the waiting time of all the tasks in the queue at the current moment;
-measuring a predetermined timeout threshold for the task.
It will be appreciated that the assignment of the task assignment module may depend on one or more of the above factors, for example, the task assignment module may automatically assign the measurement tasks to the task queues of the respective measurement devices based only on the measurement information configured for the product to be measured and the occupancy of each measurement device in the measurement room.
After the distribution operation of the measurement task is finished, the control module controls the corresponding measurement equipment to execute quality detection operation on the product to be measured according to the distribution result of the product to be measured.
In a special example, the same measuring device may perform multiple measuring tasks for multiple products, and therefore, the control device controls the measuring device to sequentially perform quality inspection operations for the products to be inspected according to the ranking order in its task queue.
The ITMS system according to the present invention may further include a data management module for storing the quality test result of the measuring device, the data management module being capable of generating a quality report based on the quality test result according to a user instruction or a user setting or periodically. In addition, the data management module further stores all created measurement tasks in the system, and preferably also stores the product model, the measurement flow, the measurement device, the measurement position, the current measurement progress, and the like corresponding to each measurement task.
In addition, the ITMS system can also comprise an error analysis module which is used for analyzing whether an abnormal measurement task exists in a task queue of the measurement equipment or not based on the quality detection result of the measurement equipment and sending out an alarm if the abnormal measurement task exists.
Fig. 5 shows a general interface diagram of the ITMS system of fig. 2, and fig. 5 shows that the ITMS system according to the present invention includes a "production line bulletin board" module, a "measurement room bulletin board" module, a "measurement plan" module, a "rights management" or "user management" module, etc. in addition to the above-listed modules, and the structure of the ITMS system of the present invention is not limited to the above-listed contents. The task management module is configured to display all tasks and details thereof in the system; the task creation module is configured to create a new measurement task; the production line billboard module is configured to feed back the task measurement result to the production line; the measuring room billboard module is configured to visually evaluate the operation performance of the measuring room; the task planning/scheduling module is configured to display the digital flow of tasks in the system and the scheduling distribution result of the system background to all tasks; the measurement planning module is configured to monitor allocation and planning of measurement resources in the measurement room, including the state of equipment, the distribution of a measuring probe and the like; the measurement configuration is mainly used for completing the configuration of basic information; the user management is configured to manage identity information of the user (e.g., identity categories of the user, including line workers, measurement personnel, developers, etc.); the rights management module is configured to manage rights information for the user.
Fig. 6 shows a system interface diagram under the "measurement room bulletin board" module, wherein the system can automatically calculate the number of tasks expected to be completed by each device (i.e., "expected number of completed tasks") and the expected measurement duration for each workpiece (i.e., "expected duration of completed tasks") according to historical data, and the "measurement room bulletin board" in fig. 6 visually shows the measurement situation for each device and workpiece. FIG. 7 shows a system interface schematic under the "mission planning" module, and FIG. 8 shows another schematic of a system interface under the "mission planning" module.
The operation flow of the ITMS system according to the present invention is further described below. Fig. 3 shows an operation flow of the ITMS method according to an exemplary embodiment of the present invention, and specific implementation steps of the inspection task management method for manufacturing and quality management processes are described in detail below with reference to fig. 3.
As shown in fig. 3, before performing a measurement operation of a product, basic information of the product to be measured, associated devices and processes, and the like need to be configured in advance (measurement information configuration). The configuration step specifically includes product information configuration, equipment (processing equipment and measuring equipment) configuration, measurement position configuration, and measurement flow configuration (as shown in fig. 4). These several configuration processes will be described in detail below with reference to fig. 4.
1. Product information configuration
The user needs to configure product information, also called "product configuration", on a software interface in advance according to the production situation of a product in a factory or a workshop. The product information mainly comprises the following four types of information:
product processing, which refers to the process flow of processing or manufacturing a product. Processing a complete product may require several process flows. Each manufacturing process may include multiple product types, and each product type may be completed through multiple manufacturing processes;
product models, which refer to the types of different products that are actually produced at the end of a factory or plant, each product model being unique and subject to at least one process and possibly to a plurality of processes. From a measurement perspective, each product model contains multiple measurement locations;
a machining tool, which refers to a machining tool used to machine a product, e.g. "machining tool". Machining tools are typically mounted on the machining equipment to complete the process. One machining process may comprise a plurality of machining tools, and different machining processes may also comprise the same tool; and
the type of submission, which for different manufacturing or quality management scenarios will usually result in different types of measurement tasks for different purposes, is herein referred to as "type of submission". The inspection types generally include full inspection (full inspection), first inspection (inspection of the first workpiece produced by the production line), and tool change inspection (inspection when changing the machining tool in the production line).
2. Device configuration
The user needs to configure the measurement equipment and processing equipment associated with the ITMS system into the system based on the production conditions in the plant and the measurement conditions in the measurement room. As shown in fig. 7, the device configuration process includes:
-configuring the processing equipment, i.e. inputting the processing equipment related to the products in the system into the ITMS system in sequence; and
-configuring the measuring devices, i.e. inputting the information of the measuring devices needed to measure the product in turn into the ITMS system.
3. Measuring position arrangement
I.e. configuring the measurement position of the measurement device. For a finished production workpiece, it is common to include multiple measurement locations from a measurement perspective, such as for a mouse product, an upper surface, a lower surface, a battery compartment, and a scroll wheel. Since there are different measurement positions and a plurality of devices are required to perform measurement of all measurement positions of one workpiece, all measurement positions of each workpiece and measurement positions where each measurement device can perform measurement need to be configured in the ITMS system. The process involves two aspects:
-all measurement positions of each workpiece: a user needs to add the measurement position of each workpiece in the system one by one; and
-the measurement position for each measurement device: after adding the measurement positions of the workpiece, it is necessary to define the correspondence between all measurement positions and the different measurement devices, i.e. to define which device can measure which position.
4. Measurement flow configuration
That is, for each product model, a corresponding measurement flow is configured. As mentioned above, since different product models usually require different measurement devices to perform measurement, and multiple measurement devices may be required to complete the complete measurement process, the measurement procedures of different product models need to be predefined in the ITMS system. In addition, different submission types correspond to different submission processes due to different submission purposes.
Since the product model and the submission type are predefined, in the interface for configuring the measurement workflow, as long as a certain workpiece model is selected, the system will automatically pop up all submission types corresponding to the workpiece model (refer to fig. 9), and the user needs to configure the measurement workflow for different submission types.
As shown in fig. 9, on the right side of each submission type, one measurement procedure in the measurement flow may be added by clicking on the "+" button, or deleted by clicking on the "-" button. For each measurement procedure, the measurement equipment required for the procedure needs to be selected. Fig. 9 shows that one of the three types of measuring devices (measuring device 1(CMM), measuring device 2(H device), measuring device 3(Z device)) has been selected for each measurement process. The measuring device may be, for example, a three-coordinate measuring machine CMM, a flatness meter, a roughness meter, or a roundness meter.
For each measurement process, after selecting the measurement device, the operation mode of the measurement device in the measurement process may be further configured, which includes:
"all positions" means that all measurement positions corresponding to the device are measured;
the 'selection position' refers to a measurement position corresponding to the equipment which can be freely selected by a user during the submission;
"follow tool" means that if a user selects a replacement machining tool at the time of submission, the measuring device will measure all the measurement positions associated with the replacement tool;
"follow-up procedure" means that if a user selects a replacement process at the time of delivery, the measuring device will measure all the measurement positions associated with the replacement process.
The "fixed position" refers to a measurement position that can be predefined by a user when configuring a measurement process.
The configuration process described above with reference to fig. 4 is typically performed by a measurement engineer. After the above basic information configuration is completed, the measurement operator replaces/prepares the corresponding measurement device or tool, for example, the detection probe, according to the configuration in the ITMS system, which is referred to as a "measurement preparation" process.
Returning again to fig. 3, after completing the configuration of the basic data and the preparation of the measurement tool, a user (typically a "inspector") can create a measurement task for a certain workpiece according to production requirements and push the workpiece to a measurement room for measurement. For example, a user can create a complete measurement task by entering some information in the "create task" module of the ITMS system according to the actual delivery situation.
After the user completes the filling of all necessary fields required for creating the task according to the system prompt, the system calls the measurement flow to be undergone by the measurement task, all measurement procedures and the specific measurement position to be measured by each measurement procedure in the background according to all configured basic data, and displays the information in the lower area of the task in a visual bar frame mode under the corresponding ITMS interface, as shown in fig. 10. Each workpiece may include multiple measurement locations, such as magnet cavity oil return holes + steps, "locating pins," "inscribe high pressure interfaces," etc., corresponding to different pins on the measurement device.
After the user submits the measurement task of the product, the task and the corresponding measurement process are stored in a data management module of the ITMS system, and the user can check all the created measurement task lists by operating a 'task management' selection box on a main interface of the ITMS system. The measurement task list is shown in fig. 11, each record is a created measurement task, and each task includes a measurement procedure that has been generated. Clicking one of the tasks, and checking the measurement flow and progress of the task in the task details popped up on the right side, as shown in fig. 12.
After receiving the measurement task created by the inspection staff, the ITMS system will allocate the product to be measured to the target measurement queue of the corresponding measurement device based on the measurement requirement of the product and the occupation of the relevant device in the measurement room, and pop out the corresponding indication information in the system interface, as shown in fig. 13. The measuring personnel can arrange the products to be measured into the measuring queue of the corresponding equipment according to the indication information. And then, the corresponding measuring equipment can sequentially execute an automatic detection process on each product in the queue to be detected and feed back the detection result to the ITMS system. The ITMS system can analyze whether an abnormal measurement task exists or not based on a detection result fed back by the measurement equipment and correspondingly sends out an alarm, and production line workers can retrieve detailed data of the abnormal task from the system according to the alarm, so that abnormal reasons can be analyzed and a product production line can be correspondingly adjusted.
Preferably, the ITMS system may store the detection result into its data management module (PiWeb module), and may be configured to trigger the data management module to generate a quality report based on the measurement task, or periodically trigger it to generate a quality data report such as a weekly report, a monthly report, or an annual report, according to the request of the operator.
The ITMS system is used as a digital channel between the production, manufacturing and quality management processes, can be combined more closely, saves labor for product manufacturers by using an automatic and intelligent management mode, and reduces the connection error between the production, manufacturing and quality management processes.
In addition, all information related to product measurement can be integrated into the ITMS system and presented to the user in a visual interface mode, so that production line workers, measuring personnel and developers can monitor the measurement progress of each product to be measured in real time and track the measurement history of the measured product, the production scheme is adjusted in time according to the measurement result, and the production quality and the production efficiency of the product are improved.
In the present invention, it will be appreciated by those of ordinary skill in the art that the disclosed system may be implemented in other ways. The above-described system embodiments are merely illustrative, for example, the division of the modules is only one logical division, and there may be other divisions in actual implementation, for example, the functions of a plurality of modules may be combined or the function of a module may be further split. Each module in the embodiments of the present invention may be integrated into one processing unit, or each module may exist alone physically, or two or more modules may be integrated into one unit. The integrated module can be realized in a form of hardware or a form of a software functional unit.
Furthermore, it will be understood by those skilled in the art that all or part of the steps of implementing the above-described identification method may be performed by hardware associated with program instructions. The program may be stored in a computer-readable storage medium. When executed, the program performs steps comprising the method embodiments described above; and the aforementioned storage medium includes: various media that can store program codes, such as ROM, RAM, magnetic or optical disks. In the method embodiment of the present invention, the order of the steps is not limited to the listed order, and for those skilled in the art, the order of the steps is not changed without creative efforts, and the invention is also within the protection scope.
Although the present invention has been described with reference to the preferred embodiments, it is not to be limited thereto. Various changes and modifications within the spirit and scope of the present invention will become apparent to those skilled in the art from this disclosure, and it is intended that the scope of the present invention be defined by the appended claims.

Claims (17)

1. A test task management method for quality testing of products produced during manufacturing, the method comprising:
configuring measurement information, wherein the measurement information comprises product information, measurement equipment, a measurement position and a measurement process;
establishing a measurement task of a product to be measured;
automatically distributing the measurement tasks to task queues of corresponding measurement equipment based on measurement information configured by a product to be measured and the occupation condition of each measurement equipment in a measurement room; and
and sequentially executing quality detection operation on the products to be detected in the task queue by using the measuring equipment.
2. The method of claim 1, further comprising:
whether an abnormal measurement task exists in a task queue of the measurement equipment is analyzed based on the quality detection result of the measurement equipment, and an alarm is sent out when the abnormal measurement task exists.
3. The method of claim 2, further comprising:
in the case of an abnormal measurement task, detailed data of the abnormal measurement task is retrieved to analyze the cause of the abnormality and adjust the product line accordingly.
4. A method according to any one of claims 1 to 3, characterized in that the method further comprises:
storing the quality detection result of the measuring equipment into a data management module, and triggering the data management module to generate a quality report based on the quality detection result according to a user instruction or user setting.
5. The method of any one of claims 1 to 3, wherein the product information comprises one or more of a product model number, a product manufacturing process, a manufacturing tool, and a type of submission.
6. The method of claim 5, wherein the type of submission includes one or more of a full inspection, an inspection of the first workpiece produced by the production line, and an inspection while the production line is changing machining tools.
7. The method of claim 5, wherein in the step of configuring the measurement process, if a product model is selected, all submission types corresponding to the product model are automatically invoked.
8. The method of claim 5, wherein each submission type includes one or more measurement procedures, each measurement procedure corresponding to a respective measurement device.
9. The method of claim 8, further comprising:
and further configuring the working mode of the corresponding measuring equipment under each measuring process, wherein the working mode comprises the steps of measuring all measuring positions of the product to be measured and/or selecting only a part of the measuring positions for measurement.
10. A method according to any one of claims 1 to 3, wherein each product comprises one or more measurement locations and the step of configuring measurement information comprises setting a correspondence between measurement locations of the product under test and measurement devices.
11. The method of any one of claims 1 to 3, the measurement apparatus comprising one or more of a three coordinate measuring machine, a flatness measuring machine, a roughness measuring machine, and a roundness measuring machine.
12. An inspection task management system for quality inspection of products produced during manufacturing, the system comprising:
the system comprises a measurement configuration module, a measurement processing module and a measurement processing module, wherein the measurement configuration module is used for configuring measurement information, and the measurement information comprises product information, measurement equipment, a measurement position and a measurement process;
the task creating module is used for creating a measuring task of a product to be measured;
the task allocation module is used for automatically allocating the measurement tasks to task queues of corresponding measurement equipment based on measurement information configured by a product to be measured and the occupation condition of each measurement equipment in the measurement room; and
and the control module is used for controlling the corresponding measuring equipment to sequentially execute quality detection operation on the products to be detected in the task queue of the measuring equipment according to the distribution result of the products to be detected.
13. The system of claim 12, wherein the measurement tasks created via the task creation module are provided to a task assignment module to automatically assign the measurement tasks to task queues of respective measurement devices based on measurement information configured for the product under test and occupancy of the respective measurement devices in the measurement room.
14. The system of claim 12, further comprising a data management module for storing quality test results of the measurement devices, wherein the data management module is capable of generating quality reports based on the quality test results based on user instructions or user settings.
15. The system of claim 14, wherein the data management module is further configured to store all created measurement tasks in the system.
16. The system according to any one of claims 12 to 15, characterized in that the system further comprises an error analysis module for analyzing whether an abnormal measurement task exists in the task queue of the measurement device based on the quality detection result of the measurement device, and issuing an alarm in case of the abnormal measurement task.
17. The system of any one of claims 12 to 15, the measurement apparatus comprising one or more of a three coordinate measuring machine, a flatness gauge, a roughness gauge, and a roundness gauge.
CN202010173651.6A 2019-04-12 2020-03-13 Detection task management system and method Pending CN111461501A (en)

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