CN103472800A - Wireless cluster monitoring device for knitting mechanical devices - Google Patents
Wireless cluster monitoring device for knitting mechanical devices Download PDFInfo
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- CN103472800A CN103472800A CN2013104172835A CN201310417283A CN103472800A CN 103472800 A CN103472800 A CN 103472800A CN 2013104172835 A CN2013104172835 A CN 2013104172835A CN 201310417283 A CN201310417283 A CN 201310417283A CN 103472800 A CN103472800 A CN 103472800A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a wireless cluster monitoring device for knitting mechanical devices. The wireless cluster monitoring device is composed of a center monitoring module, a plurality of communication modules and a plurality of monitoring submodules. The center monitoring module is composed of a microprocessor and a displayer. The communication modules are connected with the center monitoring module and the monitoring submodules through an RS-232 interface respectively. The monitoring submodules are in wireless communication with the center monitoring module through a GPRS public mobile communication network. According to the wireless cluster monitoring device for the knitting mechanical devices, the wireless cluster monitoring device conducts centralized and unified monitoring, analysis and judgment on the multiple knitting mechanical devices through remote wireless communication, capability of managers to monitor the knitting mechanical devices is improved, the real time performance and reliability of monitoring are improved, and using cost is greatly reduced.
Description
technical field
The present invention relates to a kind of pin frame tool equipment, relate in particular to a kind of wireless colony supervising device for pin frame tool equipment, belong to technical field of textile machine.
background technology
Pin frame tool is a kind of common textile machine equipment, and in a lot of textile enterprise, the usage quantity of pin frame tool is more, because the use amount of pin frame tool is large, has brought very large pressure to maintenance of equipment personnel's work.Usually, the running speed of pin frame tool is higher, and some key components and partss also easily damage, if can not find in time and fix a breakdown, will bring impact to production; If the running status of monitoring equipment in real time, and fault is analyzed to judgement, the efficiency of plant maintenance will improve greatly, but a set of supervising device all is installed to every equipment, will increase a lot of costs to enterprise, very calculate economically.
At present, some pins spin enterprise and carry out the Centralized Monitoring management for the pin frame tool equipment to all, adopted cluster monitoring devices, yet most cluster monitoring devices are carried out communication with wired mode, usually need cabling, this not only can affect normal production, and the input of cable machinery is also larger, and the completion time of project is longer.If production line is transformed, the monitoring cable circuit originally laid just need to rearrange, and this causes again great waste, has increased use cost.
Summary of the invention
For the demand, the invention provides a kind of wireless colony supervising device for pin frame tool equipment, this wireless colony supervising device adopts long-distance radio communication to carry out centralized and unified monitoring, analysis and judgement to many pin frame tool equipment, not only strengthened the monitoring capacity of managerial personnel to pin frame tool equipment, and improved real-time and the reliability of monitoring, greatly reduce use cost.
The present invention is a kind of wireless colony supervising device for pin frame tool equipment, described wireless colony supervising device consists of center monitoring module, some communication modules and some monitoring submodule, described center monitoring module is comprised of microprocessor and display, described communication module is connected with monitoring submodule with the center monitoring module respectively by RS-232 interface, and described monitoring submodule is carried out wireless telecommunications by GPRS public's wireless network and center monitoring module.
In a preferred embodiment of the present invention, described communication module has adopted the GPRS radio modem that model is ZXGM18, and this communication module carries out the wireless transmission of data under the support of GPRS public's wireless network.
In a preferred embodiment of the present invention, described monitoring submodule is comprised of singlechip controller, A/D converter, LCD display, input small keyboard and some sensors.
In a preferred embodiment of the present invention, described installation of sensors is in the working position of pin frame tool equipment, and its Vibration Condition to pin frame tool equipment, the working condition of motor, the temperature conditions of working position etc. are detected, and obtain corresponding running parameter.
In a preferred embodiment of the present invention, described A/D converter is connected with the port of a plurality of sensors, and the equipment parameters value that sensor is obtained converts digital signal to and sends singlechip controller to, by singlechip controller, these signals are monitored again, finally send into the center monitoring module and analyze judgement.
In a preferred embodiment of the present invention, loaded the submodule watchdog routine in described singlechip controller, this submodule watchdog routine is comprised of equipment condition monitoring and fault alarm handling procedure, artificial failure message loading routine, information sending and receiving handling procedure.
The present invention has disclosed a kind of wireless colony supervising device for pin frame tool equipment, this wireless colony supervising device adopts long-distance radio communication to carry out centralized and unified monitoring, analysis and judgement to many pin frame tool equipment, not only strengthened the monitoring capacity of managerial personnel to pin frame tool equipment, and improved real-time and the reliability of monitoring, greatly reduce use cost.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the structured flowchart of the wireless colony supervising device of embodiment of the present invention pin frame tool equipment;
embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
Fig. 1 is the structured flowchart of the wireless colony supervising device of embodiment of the present invention pin frame tool equipment; This wireless colony supervising device consists of center monitoring module, some communication modules and some monitoring submodule, described center monitoring module is comprised of microprocessor and display, described communication module is connected with monitoring submodule with the center monitoring module respectively by RS-232 interface, and described monitoring submodule is carried out wireless telecommunications by GPRS public's wireless network and center monitoring module.
The wireless colony supervising device of the pin frame tool equipment that the present invention mentions has adopted center monitoring and son monitoring Two monitor levels pattern, equipment management personnel is managed concentratedly all pin frame tool equipment by the center monitoring module, understand the duty of individual device, ruuning situation to equipment is analyzed, is judged, fault is forecast in advance, notify the field personnel, and carry out emergency condition processing etc.Wherein, the center monitoring module has powerful data-handling capacity, except the data that all monitoring submodule are provided are focused on and analyze, also the duty of all pin frame tool equipment is monitored to and fault is made diagnosis and processed; The quantity of monitoring submodule is decided by the quantity of pin frame tool equipment, a set of monitoring submodule can directly be monitored three pin frame tool equipment, can carry out scene to important running parameter shows, abnormal conditions are sent to warning, and wirelessly related information transmission is accepted to dependent instruction to center monitoring module ，Huo Cong center monitoring module.Center monitoring module and some monitoring submodule in this wireless colony supervising device are utilized the communication module on communication interface, realize the wireless transmission of information by GPRS public's wireless network.Wherein, communication module has adopted the GPRS radio modem that model is ZXGM18, realizes wireless transmission and the acceptance of data.
Monitoring submodule in the wireless colony supervising device of the pin frame tool equipment that the present invention proposes is comprised of singlechip controller, A/D converter, LCD display, input small keyboard and some sensors.Wherein, installation of sensors is in the working position of pin frame tool equipment, and its Vibration Condition to pin frame tool equipment, the working condition of motor, the temperature conditions of working position etc. are detected, and obtain corresponding running parameter; A/D converter is connected with the port of a plurality of sensors, and the equipment parameters value that sensor is obtained converts digital signal to and sends singlechip controller to, by singlechip controller, these signals are monitored again, finally send into the center monitoring module and analyze judgement; Loaded the submodule watchdog routine in singlechip controller, this submodule watchdog routine is comprised of equipment condition monitoring and fault alarm handling procedure, artificial failure message loading routine, information sending and receiving handling procedure.
The function that the monitoring submodule that wireless colony supervising device in the present invention adopts mainly realizes equipment condition monitoring, fault alarm, carries out wireless telecommunications with the center monitoring module by singlechip controller, its course of work is: whether the instruction message of center monitoring module transmission is first arranged according to the receiving port of internal processes detection GPRS communication module by singlechip controller, if any, control LCD display and show relevant information; As nothing, continue to detect the keypad input message that has or not keyboard interface to transmit, if any, the keyboard input content to be decoded, the information that the decoding aftertreatment is relevant is also controlled LCD display display keyboard content; As nothing, scanning is arranged on the sensor port on each pin frame tool equipment, the running parameter of the individual device that read sensor transmits, and judge that these running parameters have or not extremely, if any, control LCD display and send to report to the police and show and the fault content by the GPRS communication module, these running parameters are radioed to the center monitoring module simultaneously, after being done further to analyze judgement by the center monitoring module, send corresponding processing instruction and carry out the fault eliminating; As nothing, again each sensor port is scanned, gather related data, so move in circles.
The present invention has disclosed a kind of wireless colony supervising device for pin frame tool equipment, this wireless colony supervising device adopts long-distance radio communication to carry out centralized and unified monitoring, analysis and judgement to many pin frame tool equipment, not only strengthened the monitoring capacity of managerial personnel to pin frame tool equipment, and improved real-time and the reliability of monitoring, greatly reduce use cost.
The above; it is only the specific embodiment of the present invention; but protection scope of the present invention is not limited to this; any those of ordinary skill in the art are in the disclosed technical scope of the present invention; the variation that can expect without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (6)
1. the wireless colony supervising device for pin frame tool equipment, it is characterized in that, described wireless colony supervising device consists of center monitoring module, some communication modules and some monitoring submodule, described center monitoring module is comprised of microprocessor and display, described communication module is connected with monitoring submodule with the center monitoring module respectively by RS-232 interface, and described monitoring submodule is carried out wireless telecommunications by GPRS public's wireless network and center monitoring module.
2. the wireless colony supervising device for pin frame tool equipment according to claim 1, it is characterized in that, described communication module has adopted the GPRS radio modem that model is ZXGM18, and this communication module carries out the wireless transmission of data under the support of GPRS public's wireless network.
3. the wireless colony supervising device for pin frame tool equipment according to claim 1, is characterized in that, described monitoring submodule is comprised of singlechip controller, A/D converter, LCD display, input small keyboard and some sensors.
4. the wireless colony supervising device for pin frame tool equipment according to claim 3, it is characterized in that, described installation of sensors is in the working position of pin frame tool equipment, its Vibration Condition to pin frame tool equipment, the working condition of motor, the temperature conditions of working position etc. are detected, and obtain corresponding running parameter.
5. the wireless colony supervising device for pin frame tool equipment according to claim 3, it is characterized in that, described A/D converter is connected with the port of a plurality of sensors, and the equipment parameters value that sensor is obtained converts digital signal to and sends singlechip controller to, by singlechip controller, these signals are monitored again, finally send into the center monitoring module and analyze judgement.
6. the wireless colony supervising device for pin frame tool equipment according to claim 3, it is characterized in that, loaded the submodule watchdog routine in described singlechip controller, this submodule watchdog routine is comprised of equipment condition monitoring and fault alarm handling procedure, artificial failure message loading routine, information sending and receiving handling procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104172835A CN103472800A (en) | 2013-09-13 | 2013-09-13 | Wireless cluster monitoring device for knitting mechanical devices |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104172835A CN103472800A (en) | 2013-09-13 | 2013-09-13 | Wireless cluster monitoring device for knitting mechanical devices |
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| CN103472800A true CN103472800A (en) | 2013-12-25 |
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| CN2013104172835A Pending CN103472800A (en) | 2013-09-13 | 2013-09-13 | Wireless cluster monitoring device for knitting mechanical devices |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104460617A (en) * | 2014-11-28 | 2015-03-25 | 浙江理工大学 | Device for remotely monitoring mechanical operating state for equipment leasing and monitoring method of device |
| CN104950780A (en) * | 2015-06-29 | 2015-09-30 | 南通泰慕士服装有限公司 | Operation monitoring system for circular knitting machine group in weaving workshop |
| CN109272730A (en) * | 2018-09-08 | 2019-01-25 | 芜湖金光汽车配件有限责任公司 | A kind of production line monitoring system based on technology of Internet of things |
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| CN102254200A (en) * | 2011-07-11 | 2011-11-23 | 东莞市科达计算机系统工程有限公司 | Method and system for supervising clothing production based on radio frequency identification (RFID) technology |
| CN102495610A (en) * | 2011-12-22 | 2012-06-13 | 飞虎科技有限公司 | System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) |
| CN102929219A (en) * | 2012-09-24 | 2013-02-13 | 四川大学 | Cloud-computing-based production monitoring and intelligent scheduling decision making system |
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2013
- 2013-09-13 CN CN2013104172835A patent/CN103472800A/en active Pending
Patent Citations (3)
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| CN102254200A (en) * | 2011-07-11 | 2011-11-23 | 东莞市科达计算机系统工程有限公司 | Method and system for supervising clothing production based on radio frequency identification (RFID) technology |
| CN102495610A (en) * | 2011-12-22 | 2012-06-13 | 飞虎科技有限公司 | System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) |
| CN102929219A (en) * | 2012-09-24 | 2013-02-13 | 四川大学 | Cloud-computing-based production monitoring and intelligent scheduling decision making system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104460617A (en) * | 2014-11-28 | 2015-03-25 | 浙江理工大学 | Device for remotely monitoring mechanical operating state for equipment leasing and monitoring method of device |
| CN104950780A (en) * | 2015-06-29 | 2015-09-30 | 南通泰慕士服装有限公司 | Operation monitoring system for circular knitting machine group in weaving workshop |
| CN109272730A (en) * | 2018-09-08 | 2019-01-25 | 芜湖金光汽车配件有限责任公司 | A kind of production line monitoring system based on technology of Internet of things |
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Application publication date: 20131225 |