CN207407931U - Stake machine digitalization surveillance ＆ control system - Google Patents
Stake machine digitalization surveillance ＆ control system Download PDFInfo
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- CN207407931U CN207407931U CN201721419817.8U CN201721419817U CN207407931U CN 207407931 U CN207407931 U CN 207407931U CN 201721419817 U CN201721419817 U CN 201721419817U CN 207407931 U CN207407931 U CN 207407931U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of machine digitalization surveillance ＆ control systems, the single pile data acquisition subsystem of each stake machine working condition is monitored including multiple acquisitions respectively and the operating status of each stake machine of multiple single pile data acquisition subsystems acquisition is transmitted to the data processing server of mobile terminal, single pile data acquisition subsystem includes industrial computer and the touch-screen to connect with industrial computer, memory, communication module and the short message prompt module for short message prompt staff stake machine failure, the input of industrial computer is terminated with being converted to stake machine operating parameter the detector module of electric signal, detector module is connected by the transform electric for obtaining detector module for the data acquisition module of digital signal with the input terminal of industrial computer.The utility model can monitor the working condition of multiple machines simultaneously, and the work state information of multiple machines can be uploaded to remote terminal, while carry out SMS alarm prompting, rapid and convenient to the fault message of each machine.
Description
Technical field
The utility model belongs to a machine monitoring technical field, and in particular to a kind of machine digitalization surveillance ＆ control system.
Background technology
Stake machine is a kind of piling machinery for piling, and stake machine tentatively understands construction site overview, determines to set when in use
Standby stowed location, stake machine include screw pile driver, diesel hammer piling machine, Drop hammer pile driver and broken stone pile machine etc., building piling
For pore-forming because its vibration force is strong, noise is big, therefore the installation site of stake machine generally will be away from river embankment, mud sump, high-voltage line, weak soil
Layer, Adjacent Buildings etc., it is necessary to which various types of stake machine is carried out at the same time work for multiple construction sites, due to
Each construction site distribution distance farther out, be not easy to supervisor staff check in real time understand each machine operating status and
Therefore operating parameter, nowadays lacks a kind of machine digitalization surveillance ＆ control system, the important operation of items exclusively for all kinds of stake machines refers to
Mark, parameter, state, which are digitized, to be detected and stored, while the mobile end that many index remote transmission to staff is used
On end, user can check the operating condition of a machine everywhere, and can consult the pile data of history, improve work efficiency.
Utility model content
The technical problem to be solved by the utility model is to the deficiencies in for the above-mentioned prior art, provide a kind of machine
Digitalization surveillance ＆ control system, it is novel in design rationally to monitor the working condition of multiple machines simultaneously, and can be by the work of multiple machines
Remote terminal is uploaded to as status information, while SMS alarm prompting is carried out to the fault message of each machine, rapid and convenient, just
In promoting the use of.
In order to solve the above technical problems, the technical solution adopted in the utility model is：Stake machine digitalization surveillance ＆ control system, it is special
Sign is：The single pile data acquisition subsystems of each stake machine working condition are monitored including multiple acquisitions respectively and by multiple single pile data
The operating status of each stake machine of acquisition subsystem acquisition is transmitted to the data processing server of mobile terminal, single pile data acquisition
System includes industrial computer and the touch-screen to connect with industrial computer, memory, communication module and is carried for short message
Show the short message prompt module of stake machine failure described in staff, the input of industrial computer is terminated with converting stake machine operating parameter
For the detector module of electric signal, the detector module is by the transform electric for obtaining the detector module
The data acquisition module of digital signal connects with the input terminal of industrial computer, and short message prompt module is TC35I modules.
Above-mentioned stake machine digitalization surveillance ＆ control system, it is characterised in that：The communication module passes through networkmonitor and data
Processing server is into row data communication.
Above-mentioned stake machine digitalization surveillance ＆ control system, it is characterised in that：The communication module includes wireless WIFI module, nothing
Line bluetooth module, GPRS module, Ethernet wire communication module, serial communication modular or usb communication module.
Above-mentioned stake machine digitalization surveillance ＆ control system, it is characterised in that：The mobile terminal includes mobile phone, IPAD or PC machine.
Above-mentioned stake machine digitalization surveillance ＆ control system, it is characterised in that：The detector module includes inclination angle detector, depth
Detector, current detection device, action detector, pumping detector, torque detector and pulling force detector.
Above-mentioned stake machine digitalization surveillance ＆ control system, it is characterised in that：The data acquisition module is PCI data collecting cards.
Above-mentioned stake machine digitalization surveillance ＆ control system, it is characterised in that：The TC35I modules include chip TC35I and with institute
State chip TC35I and connect the SIM card for storing staff's telephone number information, the RXD0 pins of the chip TC35I and
The TXD0 pins of chip TC35I are by Industrial Computer Control.
The utility model has the following advantages compared with prior art：
1st, the utility model is gathered by the way that data processing server is set to obtain multiple single pile data acquisition subsystems simultaneously
Stake machine running parameter, and to multiple single pile data acquisition subsystems acquisition stake machine running parameter carry out classification storage simultaneously
Network is accessed in real time check pile data, work efficiency is improved, convenient for promoting the use of for the mobile terminal of staff.
2nd, the utility model is by setting detector module, can the inclination angle to stake machine, stake in real time be long, electric current, pumping, torque
Or pulling force operation data are acquired, using data acquisition module to the inclination angle of stake machine, stake is long, electric current, pumping, torque or pulling force
Operation data are digitally converted, and are identified convenient for industrial computer processing, while are set TC35I short message prompts module to stake machine
Abnormal data carries out real-time Transmission, and SMS alarm notice speed is fast, supervisor is allowed to understand stake machine field conditions at the first time, reliably
Stablize, using effect is good.
3rd, the utility model is novel in design rationally, by setting Various types of data that touch-screen sets detector module to gather
Threshold value provides alarm criteria for alarm, while the real time execution situation of all kinds of parameters, Yi Jili can be checked by touch-screen
History data, convenient for promoting the use of.
In conclusion the utility model is novel in design rationally, the working condition of multiple machines can be monitored simultaneously, and can will be more
The work state information of a machine is uploaded to remote terminal, while carries out SMS alarm prompting to the fault message of each machine,
Rapid and convenient, convenient for promoting the use of.
Below by drawings and examples, the technical solution of the utility model is described in further detail.
Description of the drawings
Fig. 1 is the schematic block circuit diagram of the utility model.
Fig. 2 is the schematic block circuit diagram of the utility model single pile data acquisition subsystem.
Fig. 3 is the circuit diagram of the utility model short message prompt module.
Reference sign:
1-mobile terminal；2-data processing server；3-networkmonitor；
4-single pile data acquisition subsystem；4-1-inclination angle detector；
4-2-depth detector；4-3-current detection device；4-4-action detector；
4-5-pumping detector；4-6-torque detector；4-7-pulling force detector；
4-8-data acquisition module；4-9-industrial computer；4-10-touch-screen；
4-11-memory；4-12-communication module；4-13-short message prompt module.
Specific embodiment
As shown in Figure 1, Figure 2 and Figure 3, the utility model includes the single pile that multiple acquisitions respectively monitor each stake machine working condition
The operating status of data acquisition subsystem 4 and each stake machine for gathering multiple single pile data acquisition subsystems 4 is transmitted to mobile whole
End 1 data processing server 2, single pile data acquisition subsystem 4 include industrial computer 4-9 and with industrial computer 4-
The 9 touch-screen 4-10 to connect, memory 4-11, communication module 4-12 and for stake machine failure described in short message prompt staff
The input of short message prompt module 4-13, industrial computer 4-9 are terminated with being converted to stake machine operating parameter the detection of electric signal
Device module, the detector module are adopted by the transform electric for obtaining the detector module for the data of digital signal
Collection module 4-8 connects with the input terminal of industrial computer 4-9, and short message prompt module 4-13 is TC35I modules.
It should be noted that data processing server 2 has the function of that data receiver and data upload, it can be by reception
Data are uploaded to high in the clouds and form big data, and access network checks big data to terminal 1 easy to remove in real time, in the present embodiment,
The mobile terminal 1 includes mobile phone, IPAD or PC machine, easy to carry, easy to operate；Meanwhile multiple acquisition monitoring respectively are set
The single pile data acquisition subsystem 4 of each stake machine working condition be in order to the stake machine by distribution distance farther out data simultaneously acquisition
To data processing server 2, while the running parameter of the stake machine of multiple single pile data acquisition subsystem acquisitions is obtained, to multiple lists
The running parameter for the stake machine that stake data acquisition subsystem 4 gathers carries out classification storage, real-time convenient for the mobile terminal of staff
Access network checks pile data, improves work efficiency；Single pile data acquisition subsystem 4 includes the purpose one of touch-screen 4-10
It is the threshold value for the Various types of data that the acquisition of detector module is set, alarm criteria is provided for alarm, second is that being looked by touch-screen
The real time execution situation and historical data of all kinds of parameters are seen, convenient for the later stage by data drafting pattern or into table, for grinding for stake machine
Offer data basis is provided；The setting of memory 4-11 is to keep records of the threshold by the touch-screen 4-10 all kinds of parameters set
Value, to examine industrial computer 4-9 comparisons processing；Short message prompt module 4-13 is set to carry out stake machine abnormal data simultaneously real
When transmit, SMS alarm notice speed it is fast, allow supervisor at the first time understand stake machine field conditions.
In the present embodiment, the communication module 4-12 carries out data by networkmonitor 3 and data processing server 2
Communication.
It should be noted that biography of the networkmonitor 3 as single pile data acquisition subsystem 4 and data processing server 2
Defeated intermediary is connected by communication module 4-12 with industrial computer 4-9, the industrial computer 4-9 data obtained is passed through wireless
WIFI, wireless blue tooth, GPRS or the mode of Ethernet wire communication are transmitted to data processing server 2.
In the present embodiment, the communication module 4-12 include wireless WIFI module, wireless blue tooth module, GPRS module,
Ethernet wire communication module, serial communication modular or usb communication module.
It should be noted that can also be with the primary control of stake machine while communication module 4-12 communicates with networkmonitor 3
System communicates, and can be communicated by way of serial communication or usb communication, does not generate any using influence, complete function.
In the present embodiment, the detector module includes inclination angle detector 4-1, depth detector 4-2, current detection device
4-3, action detector 4-4, pumping detector 4-5, torque detector 4-6 and pulling force detector 4-7.
In the present embodiment, the data acquisition module 4-8 is pci data capture card.
In the present embodiment, the TC35I modules include chip TC35I and connect to store with the chip TC35I
The SIM card of staff's telephone number information, the RXD0 pins of the chip TC35I and the TXD0 pins of chip TC35I by
Industrial computer 4-9 is controlled.
In physical cabling, SIM card is chip SIM_CARD, and the CCIN pins and CCVCC pins of chip TC35I are and core
The CCVCC pins of piece SIM_CARD connect, and the CCRST pins of chip TC35I connect with the CCRST pins of chip SIM_CARD,
The CCIO pins of chip TC35I connect with the CCIO pins of chip SIM_CARD, the CCGND pins and chip of chip TC35I
The CCGND pins of SIM_CARD connect；Chip SIM_CARD is for storing staff's telephone number information, when being abnormal feelings
During condition, chip TC35I transfers telephone number in chip SIM_CARD and sends SMS alarm information to the telephone number, using fast
Speed is convenient.
When the utility model is used, single pile is installed respectively on multiple machines of different construction sites or same construction site
Data acquisition subsystem 4, using the data for touching 4-10 and setting the acquisition of detector module in single pile data acquisition subsystem 4
Threshold value, and the threshold information is preserved using memory 4-11, using the inclination angle detector 4- in single pile data acquisition subsystem 4
1st, depth detector 4-2, current detection device 4-3, action detector 4-4, pumping detector 4-5, torque detector 4-6 and pulling force
The running parameter of the real-time collecting pile machines of detector 4-7, and using data acquisition module 4-8 to inclination angle detector 4-1, depth detection
Device 4-2, current detection device 4-3, action detector 4-4, pumping detector 4-5, torque detector 4-6 and pulling force detector 4-7
The data gathered in real time are digitized processing and by digital information transmissions to industrial computer 4-9, when inclination angle detector 4-1,
Depth detector 4-2, current detection device 4-3, action detector 4-4, pumping detector 4-5, torque detector 4-6 and pulling force inspection
Know the acquisition of device 4-7 any one detector data be better than preset threshold value when, short message prompt module 4-13 is at the first time
Warning message is sent to the mobile phone of monitoring personnel, it is ensured that the normal use of this machine, rapid and convenient, processing is timely, convenient for stake machine
Maintenance；Communication module 4-12 in single pile data acquisition subsystem 4 can be by networkmonitor 3 to data processing server 2
The data of this machine are transmitted, convenient for 2 aggregate data of data processing server, access is checked after accessing network so as to mobile terminal 1
Data.
The above is only the preferred embodiment of the utility model, not the utility model imposed any restrictions, every
Any simple modification, change and the equivalent structure made according to the utility model technical spirit to above example change, still
Belong in the protection domain of technical solutions of the utility model.
Claims (7)
1. machine digitalization surveillance ＆ control system, it is characterised in that：The single pile of each stake machine working condition is monitored including multiple acquisitions respectively
The operating status of data acquisition subsystem (4) and each stake machine for gathering multiple single pile data acquisition subsystems (4) is transmitted to shifting
The data processing server (2) of dynamic terminal (1), single pile data acquisition subsystem (4) include industrial computer (4-9) and with
Touch-screen (4-10) that industrial computer (4-9) connects, memory (4-11), communication module (4-12) and for short message prompt work
Make the short message prompt module (4-13) of stake machine failure described in personnel, the input of industrial computer (4-9) is terminated with running in stake machine
Parameter Switch is the detector module of electric signal, and the detector module passes through the electrical letter that obtains the detector module
The data acquisition module (4-8) for number being converted to digital signal connects with the input terminal of industrial computer (4-9), short message prompt module
(4-13) is TC35I modules.
2. described in accordance with the claim 1 machine digitalization surveillance ＆ control system, it is characterised in that：The communication module (4-12) passes through
Networkmonitor (3) and data processing server (2) are into row data communication.
3. described in accordance with the claim 2 machine digitalization surveillance ＆ control system, it is characterised in that：The communication module (4-12) includes
Wireless WIFI module, wireless blue tooth module, GPRS module, Ethernet wire communication module, serial communication modular or usb communication mould
Block.
4. described in accordance with the claim 1 machine digitalization surveillance ＆ control system, it is characterised in that：The mobile terminal (1) includes hand
Machine, IPAD or PC machine.
5. described in accordance with the claim 1 machine digitalization surveillance ＆ control system, it is characterised in that：The detector module includes inclination angle
Detector (4-1), depth detector (4-2), current detection device (4-3), action detector (4-4), pumping detector (4-5),
Torque detector (4-6) and pulling force detector (4-7).
6. described in accordance with the claim 1 machine digitalization surveillance ＆ control system, it is characterised in that：The data acquisition module (4-8)
For pci data capture card.
7. described in accordance with the claim 1 machine digitalization surveillance ＆ control system, it is characterised in that：The TC35I modules include chip
TC35I and connect the SIM card for storing staff's telephone number information with the chip TC35I, the chip TC35I's
The TXD0 pins of RXD0 pins and chip TC35I are controlled by industrial computer (4-9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721419817.8U CN207407931U (en) | 2017-10-30 | 2017-10-30 | Stake machine digitalization surveillance ＆ control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721419817.8U CN207407931U (en) | 2017-10-30 | 2017-10-30 | Stake machine digitalization surveillance ＆ control system |
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| Publication Number | Publication Date |
|---|---|
| CN207407931U true CN207407931U (en) | 2018-05-25 |
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ID=62408343
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| CN201721419817.8U Active CN207407931U (en) | 2017-10-30 | 2017-10-30 | Stake machine digitalization surveillance ＆ control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110018652A (en) * | 2019-03-05 | 2019-07-16 | 洛阳矿山机械工程设计研究院有限责任公司 | A kind of hydraulic pile hammer electric-control system based on industrial PC device technology |
| CN111930594A (en) * | 2020-07-28 | 2020-11-13 | 滁州惠科光电科技有限公司 | Method and device for monitoring down of target machine and readable storage equipment |
| CN113739843A (en) * | 2021-07-29 | 2021-12-03 | 武汉船用机械有限责任公司 | State monitoring system and state monitoring method for electromagnetic pile hammer |
| CN114876364A (en) * | 2022-07-12 | 2022-08-09 | 中铁第五勘察设计院集团有限公司 | Low-clearance full-casing pile machine system and low-clearance full-casing pile machine device |
-
2017
- 2017-10-30 CN CN201721419817.8U patent/CN207407931U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110018652A (en) * | 2019-03-05 | 2019-07-16 | 洛阳矿山机械工程设计研究院有限责任公司 | A kind of hydraulic pile hammer electric-control system based on industrial PC device technology |
| CN110018652B (en) * | 2019-03-05 | 2022-03-29 | 中信重工机械股份有限公司 | Hydraulic pile hammer electric control system based on industrial PC controller technology |
| CN111930594A (en) * | 2020-07-28 | 2020-11-13 | 滁州惠科光电科技有限公司 | Method and device for monitoring down of target machine and readable storage equipment |
| US11431821B2 (en) | 2020-07-28 | 2022-08-30 | Chuzhou Hkc Optoelectronics Technology Co., Ltd. | Method and device for monitoring downtime of target machine, and computer readable storage medium |
| CN113739843A (en) * | 2021-07-29 | 2021-12-03 | 武汉船用机械有限责任公司 | State monitoring system and state monitoring method for electromagnetic pile hammer |
| CN114876364A (en) * | 2022-07-12 | 2022-08-09 | 中铁第五勘察设计院集团有限公司 | Low-clearance full-casing pile machine system and low-clearance full-casing pile machine device |
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| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 710061 11506-1 unit 1, 1 building, 500 Cui Hua Road, Qujiang New District, Xi'an, Shaanxi. Co-patentee after: China Railway First Survey & Design Institute Group Co., Ltd. Patentee after: Shaanxi Zhuangxin Construction Engineering Co.,Ltd. Address before: 710054 2308 unit, two unit two, Li Jia Cun Wanda Plaza, Yanta North Road, Xi'an, Shaanxi. Co-patentee before: China Railway First Survey & Design Institute Group Co., Ltd. Patentee before: Shaanxi Zhuangxin Construction Engineering Co.,Ltd. |
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| CP02 | Change in the address of a patent holder |