CN102495610A - System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) - Google Patents
System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) Download PDFInfo
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- CN102495610A CN102495610A CN2011104346698A CN201110434669A CN102495610A CN 102495610 A CN102495610 A CN 102495610A CN 2011104346698 A CN2011104346698 A CN 2011104346698A CN 201110434669 A CN201110434669 A CN 201110434669A CN 102495610 A CN102495610 A CN 102495610A
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Abstract
The invention discloses a system and a method for remotely monitoring a computerized flat knitting machine on the basis of an IOT (Internet of things). The system comprises a monitoring center, a control terminal server, an enterprise party remote server, a client party remote server, the Internet, the mobile IOT, a field host server, an intelligent monitoring module, the computerized flat knitting machine, an intelligent emergency module and a flat knitting machine working condition acquisition module. The field host server is connected with the monitoring center through the mobile IOT and the Internet. The intelligent monitoring module is connected with the computerized flat knitting machine. The computerized flat knitting machine is connected with the working condition acquisition module. Working condition information is sent to the field server by the flat knitting machine working condition acquisition module and finally is transmitted to the monitoring center through an IOT wireless technology; and the monitoring center transmits a corresponding control command to carry out remote monitoring. According to the invention, the communication is on the basis of an IOT service platform and the centralized management on the real-time condition of the computerized flat knitting machine is realized; and on the other hand, the automation degree of a flat knitting machine system and the operating reliability of the flat knitting machine are also greatly improved.
Description
Technical field
The present invention relates to remote monitor supervision area, relate in particular to a kind of Computerized flat knitting machine long distance control system and method based on Internet of Things.
Background technology
Be accompanied by rapid development of computer technology; The calculation control intellectuality of Computerized flat knitting machine has become an important trend; The developer constantly strengthens the innovation of design creativity and the improvement Computerized flat knitting machine of ins and outs is to develop towards high-tech, high-performance, high efficiency direction; The product of its function and braiding is variation day by day; The quality of its automaticity, reliability and product also improves gradually, and the full fashioned knitting performance of straight-bar machines is also perfect gradually, and can predict the proportion of Computerized flat knitting machine in knitting equipment can be increasing.But the Computerized flat knitting machine in most of enterprise of China all be unable to do without artificial nurse and manual operation at present; Make that the enterprise labor cost goes up, production efficiency is low, slow to market reaction; Can not carry out real-time remote monitoring to the operation conditions of straight-bar machines; Its fault is carried out remote diagnosis, more be difficult to satisfy the needs of clothes production enterprise's development.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of Computerized flat knitting machine long distance control system and method based on Internet of Things is provided.
Computerized flat knitting machine long distance control system based on Internet of Things comprises Surveillance center, control terminal server, enterprise side remote server, customer's remote server, Internet, moves Internet of Things, on-the-spot host server, intelligent monitored control module, Computerized flat knitting machine, intelligent emergent module, straight-bar machines working condition acquiring module; The input end of on-the-spot host server links to each other with Surveillance center through mobile Internet of Things, Internet; The input end of intelligent monitored control module is connected with the output terminal of on-the-spot host server; The input end of Computerized flat knitting machine links to each other with intelligent monitored control module; The input end of straight-bar machines working condition acquiring module links to each other with Computerized flat knitting machine, and the output terminal of straight-bar machines working condition acquiring module links to each other with the intelligent emergent module with the input port of on-the-spot host server respectively, and the intelligent emergent module is connected with intelligent monitored control module; The control terminal server links to each other with Surveillance center, and the control terminal server links to each other with customer's remote server with the enterprise side remote server respectively.
Described intelligent monitored control module has the PC controller, and the PC controller is circumscribed with data-interface, autoalarm, display device, and arm processor one end is connected with the PC controller, and the arm processor other end links to each other with Computerized flat knitting machine.Described Computerized flat knitting machine comprises head controller, yarn Length Control device, the braiding controller that links to each other in order.Described Surveillance center and presence server, control terminal server and Surveillance center are respectively through moving the information transfer service realization that the Internet of Things business platform provides.
Step based on the Computerized flat knitting machine long-distance monitoring method of Internet of Things is following:
1) temperature, the humidity when head controller, yarn Length Control device, the bel-drivenn tensile force when the braiding controller is worked to Computerized flat knitting machine, yarn tension, work and whether have the signal of bouncing pilotage, striker failure problems to gather; And the signal that is collected is sent to straight-bar machines working condition acquiring module; Straight-bar machines working condition acquiring module converts the simulating signal that receives into digital signal through A/D; After row cache, the analyzing and processing of going forward side by side; All data are outputed to on-the-spot host server, output to the intelligent emergent module according to request;
2) during the various accident in the operational process; Temperature, humidity in the time of will causing Computerized flat knitting machine work change, and bouncing pilotage, striker fault perhaps occur, after the intelligent emergent module initialization; Straight-bar machines working condition acquiring module is sent request of data; Receive the real time data of Computerized flat knitting machine, judge respectively then whether temperature, humidity be normal, bouncing pilotage, striker fault do not have and occur; If all are normal, then remove send buffer, and once more straight-bar machines working condition acquiring module is sent data sending request; If wherein any one is undesired, then send control signal and send intelligent monitored control module to, make Computerized flat knitting machine produce corresponding emergency action, and the caution of reporting to the police automatically;
3) on-the-spot host server with the data that receive through after data storage and screening, image format conversion, data encryption, data compression, the packing data, through moving the Internet of Things wireless technology, Internet sends to Surveillance center;
4) Surveillance center to data carry out that data unpack, after data decompression, data decryption and the data storage; Image information is carried out analyzing and processing judge whether straight-bar machines has fault generating; And temperature, the humidity data of straight-bar machines analyzed; Enterprise side or customer are foundation with data and the analysis that Surveillance center draws, and send corresponding monitored instruction through the control terminal server;
5) Surveillance center is sent to on-the-spot host server with steering order through mobile Internet of Things, Internet; On-the-spot host server makes the final controlling computer straight-bar machines of arm processor wherein carry out corresponding action again through intelligent monitored control module.
The present invention compared with prior art has beneficial effect:
1) based on the Internet of Things platform technology, give the Computerized flat knitting machine system powerful network savvy, adopt the distributed virtual instrument of networking to embody structure, guarantee to reach energy-saving effect under the prerequisite of reliably working;
2) Computerized flat knitting machine can really be realized operated from a distance and monitoring in real time; Even can accurately detect the duty and the operation troubles of every Computerized flat knitting machine; And they are carried out long-range correction and remote diagnosis, and save the drawback that artificial input of control commands and nurse Computerized flat knitting machine are much arranged;
3) because working time and content that can the real-time monitoring Computerized flat knitting machine; Realized distributing rationally of enterprise production resource; Improved work efficiency, can improve the ability in enterprises service reply market to a greater extent, a kind of network management platform of effective Computerized flat knitting machine is provided simultaneously.
Description of drawings
Fig. 1 is the structured flowchart based on Internet of Things Computerized flat knitting machine long distance control system;
Fig. 2 is the structured flowchart of intelligent control module of the present invention;
Fig. 3 is the structured flowchart of Computerized flat knitting machine of the present invention;
Fig. 4 is the workflow diagram of intelligent emergent module of the present invention;
Fig. 5 is a Data Transmission Controlling structural representation of the present invention.
Embodiment
Computerized flat knitting machine long distance control system based on Internet of Things comprises Surveillance center, control terminal server, enterprise side remote server, customer's remote server, Internet, moves Internet of Things, on-the-spot host server, intelligent monitored control module, Computerized flat knitting machine, intelligent emergent module, straight-bar machines working condition acquiring module; The input end of on-the-spot host server links to each other with Surveillance center through mobile Internet of Things, Internet; The input end of intelligent monitored control module is connected with the output terminal of on-the-spot host server; The input end of Computerized flat knitting machine links to each other with intelligent monitored control module; The input end of straight-bar machines working condition acquiring module links to each other with Computerized flat knitting machine, and the output terminal of straight-bar machines working condition acquiring module links to each other with the intelligent emergent module with the input port of on-the-spot host server respectively, and the intelligent emergent module is connected with intelligent monitored control module; The control terminal server links to each other with Surveillance center, and the control terminal server links to each other with customer's remote server with the enterprise side remote server respectively.
Described intelligent monitored control module has the PC controller, and the PC controller is circumscribed with data-interface, autoalarm, display device, and arm processor one end is connected with the PC controller, and the arm processor other end links to each other with Computerized flat knitting machine.Described Computerized flat knitting machine comprises head controller, yarn Length Control device, the braiding controller that links to each other in order.Described Surveillance center and presence server, control terminal server and Surveillance center are respectively through moving the information transfer service realization that the Internet of Things business platform provides.
Arm processor in the intelligent control module is selected ARM7TDMT32 position flush bonding processor for use, is used to detect the duty with the controlling computer straight-bar machines, and Computerized flat knitting machine is the numerical control straight-bar machines with Internet of Things function.
Step based on the Computerized flat knitting machine long-distance monitoring method of Internet of Things is following:
1) temperature, the humidity when head controller, yarn Length Control device, the bel-drivenn tensile force when the braiding controller is worked to Computerized flat knitting machine, yarn tension, work and whether have the signal of bouncing pilotage, striker failure problems to gather; And the signal that is collected is sent to straight-bar machines working condition acquiring module; Straight-bar machines working condition acquiring module converts the simulating signal that receives into digital signal through A/D; After row cache, the analyzing and processing of going forward side by side; All data are outputed to on-the-spot host server, output to the intelligent emergent module according to request;
2) during the various accident in the operational process; Temperature, humidity in the time of will causing Computerized flat knitting machine work change, and bouncing pilotage, striker fault perhaps occur, after the intelligent emergent module initialization; Straight-bar machines working condition acquiring module is sent request of data; Receive the real time data of Computerized flat knitting machine, judge respectively then whether temperature, humidity be normal, bouncing pilotage, striker fault do not have and occur; If all are normal, then remove send buffer, and once more straight-bar machines working condition acquiring module is sent data sending request; If wherein any one is undesired, then send control signal and send intelligent monitored control module to, make Computerized flat knitting machine produce corresponding emergency action, and the caution of reporting to the police automatically;
3) on-the-spot host server with the data that receive through after data storage and screening, image format conversion, data encryption, data compression, the packing data, through moving the Internet of Things wireless technology, Internet sends to Surveillance center;
4) Surveillance center to data carry out that data unpack, after data decompression, data decryption and the data storage; Image information is carried out analyzing and processing judge whether straight-bar machines has fault generating; And temperature, the humidity data of straight-bar machines analyzed; Enterprise side or customer are foundation with data and the analysis that Surveillance center draws, and send corresponding monitored instruction through the control terminal server;
5) Surveillance center is sent to on-the-spot host server with steering order through mobile Internet of Things, Internet; On-the-spot host server makes the final controlling computer straight-bar machines of arm processor wherein carry out corresponding action again through intelligent monitored control module.
Claims (5)
1. the Computerized flat knitting machine long distance control system based on Internet of Things is characterized in that comprising Surveillance center, control terminal server, enterprise side remote server, customer's remote server, Internet, moves Internet of Things, on-the-spot host server, intelligent monitored control module, Computerized flat knitting machine, intelligent emergent module, straight-bar machines working condition acquiring module; The input end of on-the-spot host server links to each other with Surveillance center through mobile Internet of Things, Internet; The input end of intelligent monitored control module is connected with the output terminal of on-the-spot host server; The input end of Computerized flat knitting machine links to each other with intelligent monitored control module; The input end of straight-bar machines working condition acquiring module links to each other with Computerized flat knitting machine, and the output terminal of straight-bar machines working condition acquiring module links to each other with the intelligent emergent module with the input port of on-the-spot host server respectively, and the intelligent emergent module is connected with intelligent monitored control module; The control terminal server links to each other with Surveillance center, and the control terminal server links to each other with customer's remote server with the enterprise side remote server respectively.
2. a kind of Computerized flat knitting machine long distance control system according to claim 1 based on Internet of Things; It is characterized in that described intelligent monitored control module has the PC controller; The PC controller is circumscribed with data-interface, autoalarm, display device; Arm processor one end is connected with the PC controller, and the arm processor other end links to each other with Computerized flat knitting machine.
3. a kind of Computerized flat knitting machine long distance control system based on Internet of Things according to claim 1 is characterized in that described Computerized flat knitting machine comprises head controller, yarn Length Control device, the braiding controller that links to each other in order.
4. a kind of Computerized flat knitting machine long distance control system based on Internet of Things according to claim 1 is characterized in that described Surveillance center and presence server, control terminal server and Surveillance center are respectively through moving the information transfer service realization that the Internet of Things business platform provides.
5. one kind is used the Computerized flat knitting machine long-distance monitoring method based on Internet of Things of system according to claim 1, it is characterized in that its step is following:
1) temperature, the humidity when head controller, yarn Length Control device, the bel-drivenn tensile force when the braiding controller is worked to Computerized flat knitting machine, yarn tension, work and whether have the signal of bouncing pilotage, striker failure problems to gather; And the signal that is collected is sent to straight-bar machines working condition acquiring module; Straight-bar machines working condition acquiring module converts the simulating signal that receives into digital signal through A/D; After row cache, the analyzing and processing of going forward side by side; All data are outputed to on-the-spot host server, output to the intelligent emergent module according to request;
2) during the various accident in the operational process; Temperature, humidity in the time of will causing Computerized flat knitting machine work change, and bouncing pilotage, striker fault perhaps occur, after the intelligent emergent module initialization; Straight-bar machines working condition acquiring module is sent request of data; Receive the real time data of Computerized flat knitting machine, judge respectively then whether temperature, humidity be normal, bouncing pilotage, striker fault do not have and occur; If all are normal, then remove send buffer, and once more straight-bar machines working condition acquiring module is sent data sending request; If wherein any one is undesired, then send control signal and send intelligent monitored control module to, make Computerized flat knitting machine produce corresponding emergency action, and the caution of reporting to the police automatically;
3) on-the-spot host server with the data that receive through after data storage and screening, image format conversion, data encryption, data compression, the packing data, through moving the Internet of Things wireless technology, Internet sends to Surveillance center;
4) Surveillance center to data carry out that data unpack, after data decompression, data decryption and the data storage; Image information is carried out analyzing and processing judge whether straight-bar machines has fault generating; And temperature, the humidity data of straight-bar machines analyzed; Enterprise side or customer are foundation with data and the analysis that Surveillance center draws, and send corresponding monitored instruction through the control terminal server;
5) Surveillance center is sent to on-the-spot host server with steering order through mobile Internet of Things, Internet; On-the-spot host server makes the final controlling computer straight-bar machines of arm processor wherein carry out corresponding action again through intelligent monitored control module.
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| CN201110434669.8A CN102495610B (en) | 2011-12-22 | 2011-12-22 | System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) |
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| CN201110434669.8A CN102495610B (en) | 2011-12-22 | 2011-12-22 | System and method for remotely monitoring computerized flat knitting machine on basis of IOT (Internet of things) |
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| CN102495610B CN102495610B (en) | 2014-05-07 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102880115A (en) * | 2012-09-29 | 2013-01-16 | 佛山喜讯电子科技有限公司 | Remote collaborative diagnosis system of numerical-control machine tool on basis of internet of things |
| CN102929267A (en) * | 2012-11-28 | 2013-02-13 | 绍兴文理学院 | Production equipment network system of computerized flat knitting machine |
| CN103472800A (en) * | 2013-09-13 | 2013-12-25 | 常熟市乐德维织造有限公司 | Wireless cluster monitoring device for knitting mechanical devices |
| CN103560903A (en) * | 2013-10-12 | 2014-02-05 | 国家电网公司 | Server remote monitoring and emergency disposal system and method |
| CN105589410A (en) * | 2014-11-13 | 2016-05-18 | 沈阳高精数控智能技术股份有限公司 | Workshop monitoring and management system based on Android platform |
| CN105986342A (en) * | 2015-02-15 | 2016-10-05 | 无锡市云可电子有限公司 | Intelligent yarn monitoring device |
| CN107065687A (en) * | 2017-05-26 | 2017-08-18 | 西安工程大学 | Embedded knitting system control data compression method based on LZHUF |
| CN107938154A (en) * | 2017-12-26 | 2018-04-20 | 苏州国盛云信息科技有限公司 | Computerized flat knitting machine cloth with internet of things functional destatics system |
| CN108063798A (en) * | 2017-11-20 | 2018-05-22 | 福建睿能科技股份有限公司 | A kind of straight-bar machines monitor cloud server and system |
| CN108754843A (en) * | 2018-06-14 | 2018-11-06 | 泉州威廉针织科技研究院股份有限公司 | A kind of knitting circular knitting machine O&M monitoring system |
| CN110392070A (en) * | 2018-04-18 | 2019-10-29 | 辽宁鸿盛冶金科技有限公司 | Converter remote control system of mobile phone |
| CN112301524A (en) * | 2020-10-22 | 2021-02-02 | 江苏扬帆服饰有限公司 | Method for quickly forming woolen sweater into piece |
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| CN108156217A (en) * | 2017-11-20 | 2018-06-12 | 福建睿能科技股份有限公司 | A kind of monitoring method of straight-bar machines, terminal and storage device |
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| CN105589410A (en) * | 2014-11-13 | 2016-05-18 | 沈阳高精数控智能技术股份有限公司 | Workshop monitoring and management system based on Android platform |
| CN105986342A (en) * | 2015-02-15 | 2016-10-05 | 无锡市云可电子有限公司 | Intelligent yarn monitoring device |
| CN107065687A (en) * | 2017-05-26 | 2017-08-18 | 西安工程大学 | Embedded knitting system control data compression method based on LZHUF |
| CN108063798A (en) * | 2017-11-20 | 2018-05-22 | 福建睿能科技股份有限公司 | A kind of straight-bar machines monitor cloud server and system |
| CN107938154A (en) * | 2017-12-26 | 2018-04-20 | 苏州国盛云信息科技有限公司 | Computerized flat knitting machine cloth with internet of things functional destatics system |
| CN107938154B (en) * | 2017-12-26 | 2023-08-04 | 苏州国盛云信息科技有限公司 | Material distribution and static removal system of computerized flat knitting machine with Internet of things function |
| CN110392070A (en) * | 2018-04-18 | 2019-10-29 | 辽宁鸿盛冶金科技有限公司 | Converter remote control system of mobile phone |
| CN108754843A (en) * | 2018-06-14 | 2018-11-06 | 泉州威廉针织科技研究院股份有限公司 | A kind of knitting circular knitting machine O&M monitoring system |
| CN108754843B (en) * | 2018-06-14 | 2020-02-07 | 泉州威廉针织科技研究院股份有限公司 | Operation and maintenance monitoring system of circular knitting machine |
| CN112301524A (en) * | 2020-10-22 | 2021-02-02 | 江苏扬帆服饰有限公司 | Method for quickly forming woolen sweater into piece |
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