CN102830694A - Automatic fault inspection system and client monitoring terminal - Google Patents
Automatic fault inspection system and client monitoring terminal Download PDFInfo
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- CN102830694A CN102830694A CN2012102929047A CN201210292904A CN102830694A CN 102830694 A CN102830694 A CN 102830694A CN 2012102929047 A CN2012102929047 A CN 2012102929047A CN 201210292904 A CN201210292904 A CN 201210292904A CN 102830694 A CN102830694 A CN 102830694A
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Abstract
The invention relates to the field of intelligent inspection alarming, relating to an automatic fault inspection system. The automatic fault inspection system comprises a client monitoring terminal and an engineering machine to be detected provided with a controller terminal, wherein the controller terminal is in communication connection with the client monitoring terminal; the client monitoring terminal is provided with a fault inspection diagnosis unit; the fault inspection diagnosis unit is used for transmitting an inspection instruction to the controller terminal through a wireless network and receiving state information of the engineering machine to be detected, which is collected and transmitted back by the controller terminal, and thus whether the engineering machine to be detected has faults or not is judged according to the state information and further information of the equipment can be acquired in time and the non-timelessness caused by manual detection is reduced; and in addition, fault conditions are actively diagnosed and acquired, and thus the service response speed of the equipment is improved.
Description
Technical field
The present invention relates to the intelligent patrol detection warning system, relate in particular to a kind of robotization fault cruising inspection system and client's monitoring client.
Background technology
At present, in the robotization checking process of engineering machinery field, all be that manual type is carried out; Fault judgement is not prompt enough, and efficient is low, and is not quick; Not intelligent, make links such as inspection, diagnosis, reparation isolate and exist that the industrial control unit (ICU) on the engineering machinery generally can't pass through wireless communication simultaneously; Controller can't be connected with central server, and controller relatively disperses, and there is certain difficulty in its management; In time the existing fault of work machine also can't in time be obtained the information feedback that engineering machinery breaks down.
Summary of the invention
A kind of robotization fault cruising inspection system and client's monitoring client are provided at present, are a kind of can combining with existing industrial control unit (ICU) hardware, software, are exclusively used in the application system of enterprises service.
Specifically realize through following technical proposals:
A kind of robotization fault cruising inspection system, it comprises client's monitoring client, is provided with the engineering machine to be measured at controller terminal, and said controller terminal comprises wireless communication module;
Said client's monitoring client is provided with fault and patrols and examines diagnosis unit; Said fault is patrolled and examined diagnosis unit and is comprised the communication interaction module; Said client's monitoring client is connected with said control terminal wireless network through said communication interaction module; Said fault is patrolled and examined diagnosis unit and is patrolled and examined instruction and receive the engineering machine status information to be measured that said controller terminal is collected and return to the transmission of said controller terminal through wireless network, and whether has fault through said engineering machine status information to be measured to diagnose engineering machine to be measured.
Above-mentioned robotization fault cruising inspection system, wherein, said fault is patrolled and examined diagnosis unit and is also comprised human-computer interface module, information analysis module and the fault diagnosis module that links to each other with said communication interaction module;
Said human-computer interface module is used for input and is patrolled and examined parameter information and show failure message;
Said information analysis module is in order to obtain the parameter information of being imported of patrolling and examining from said human-computer interface module, resolve said patrol and examine parameter and write to form pass to said communication interaction module after patrolling and examining instruction;
Said communication interaction module communicates alternately in order to the wireless communication module with said controller terminal and passes to said wireless communication module will patrol and examine instruction, and receives the engineering machine status information to be measured of passback and send to fault diagnosis module;
Said fault diagnosis module shows if then generate failure message to said human-computer interface module in order to handle engineering machine status information to be measured and to differentiate whether there is fault with preset fault condition information comparison.
Above-mentioned robotization fault cruising inspection system, wherein, the said parameter of patrolling and examining comprises the GPS numbering at controller terminal, engineering machine oil position to be measured and working time information; Said preset fault condition information comprises engineering machine oil to be measured position threshold value, working time threshold information.
Above-mentioned robotization fault cruising inspection system, wherein, said information analysis module is to write to form by the Modbus agreement to patrol and examine instruction.
Above-mentioned robotization fault cruising inspection system, wherein, said communication interaction module is by ICP/IP protocol processing, reception and transmission information.
Above-mentioned robotization fault cruising inspection system, wherein, said client's monitoring client comprises host computer, in order to program run and the compiling to said client's monitoring client.
Above-mentioned robotization fault cruising inspection system, wherein, said wireless network is the wherein a kind of of GRPS network, GSM network, cdma network.
Above-mentioned robotization fault cruising inspection system, wherein, said wireless communication module, communication interaction module are the GPRS module.
A kind of robotization fault is patrolled and examined client's monitoring client, is applied to fault and patrols and examines the engineering machine to be measured with controller terminal, and said controller terminal comprises wireless communication module, and wherein, said client's monitoring client is provided with fault and patrols and examines diagnosis unit; Said fault is patrolled and examined diagnosis unit and is comprised the communication interaction module; Said client's monitoring client is connected with said control terminal wireless network through said communication interaction module; Said fault is patrolled and examined diagnosis unit and is patrolled and examined instruction and receive the engineering machine status information to be measured that said controller terminal is collected and return to the transmission of said controller terminal through wireless network, and whether has fault through said engineering machine status information to be measured to diagnose engineering machine to be measured.
Above-mentioned client's monitoring client, wherein, said fault is patrolled and examined diagnosis unit and is also comprised human-computer interface module, information analysis module and the fault diagnosis module that links to each other with said communication interaction module;
Said human-computer interface module is used for input and is patrolled and examined parameter information and show failure message;
Said information analysis module is in order to obtain the parameter information of being imported of patrolling and examining from said human-computer interface module, resolve said patrol and examine parameter and write to form pass to said communication interaction module after patrolling and examining instruction;
Said communication interaction module communicates alternately in order to the wireless communication module with said controller terminal and passes to said wireless communication module will patrol and examine instruction, and receives the engineering machine status information to be measured of passback and send to fault diagnosis module;
Said fault diagnosis module shows if then generate failure message to said human-computer interface module in order to handle engineering machine status information to be measured and to differentiate whether there is fault with preset fault condition information comparison.
Compared with present technology, beneficial effect of the present invention is:
The technician can obtain the information of equipment timely, reduces manual detection and brings non-timely, improves the quality and the efficient of service.When equipment broke down, the technician can initiatively be known failure condition, judged in time, had improved the device service response speed.
Description of drawings
Fig. 1 is according to the present invention's one specific embodiment, the structural representation of robotization fault cruising inspection system.
Embodiment
Below in conjunction with schematic diagram and concrete operations embodiment the present invention is described further.
As shown in Figure 1, embodiment of the present invention is to set up the complete remote auto fault cruising inspection system of a cover, comprises client's monitoring client, is provided with the engineering machine to be measured at controller terminal, and the controller terminal comprises wireless communication module.Client's monitoring client is provided with fault and patrols and examines diagnosis unit; Fault is patrolled and examined diagnosis unit and is comprised the communication interaction module; Client's monitoring client is connected with the control terminal wireless network through the communication interaction module; Fault is patrolled and examined diagnosis unit and is patrolled and examined instruction and receive the engineering machine status information to be measured that the controller terminal is collected and return to the transmission of controller terminal through wireless network, and whether has fault through engineering machine status information to be measured to diagnose engineering machine to be measured.
Fault is patrolled and examined diagnosis unit and is also comprised human-computer interface module, information analysis module and the fault diagnosis module that links to each other with the communication interaction module.Human-computer interface module is used for input and is patrolled and examined parameter information and show failure message; The information analysis module is in order to obtain the parameter information of being imported of patrolling and examining from human-computer interface module; Parsing is patrolled and examined parameter and is write and passes to the communication interaction module after instruction is patrolled and examined in formation; The communication interaction module communicates alternately in order to the wireless communication module with the controller terminal and passes to wireless communication module will patrol and examine instruction, and receives the engineering machine status information to be measured of passback and send to fault diagnosis module.
Fault diagnosis module shows if then generate failure message to human-computer interface module in order to handle engineering machine status information to be measured and to differentiate whether there is fault with preset fault condition information comparison.
Patrol and examine parameter and comprise the GPS numbering at controller terminal, engineering machine oil position to be measured and working time information, preset fault condition information comprises engineering machine oil to be measured position threshold value, working time threshold information.
The information analysis module is to write to form by the Modbus agreement to patrol and examine instruction, and the communication interaction module is by ICP/IP protocol processing, reception and transmission information.
Client's monitoring client also comprises host computer, in order to program run and the compiling to client's monitoring client.Wireless network is the wherein a kind of of GRPS network, GSM network, cdma network, and wireless communication module, communication interaction module are the GPRS module.
In the embodiment of the invention, also relate to a kind of robotization fault and patrol and examine client's monitoring client, be applied to fault and patrol and examine the engineering machine to be measured with controller terminal, the controller terminal comprises wireless communication module, and wherein, client's monitoring client is provided with fault and patrols and examines diagnosis unit; Fault is patrolled and examined diagnosis unit and is comprised the communication interaction module; Client's monitoring client is connected with the control terminal wireless network through said communication interaction module; Fault is patrolled and examined diagnosis unit and is patrolled and examined instruction and receive the engineering machine status information to be measured that the controller terminal is collected and return to the transmission of controller terminal through wireless network, and whether has fault through engineering machine status information to be measured to diagnose engineering machine to be measured.
Fault is patrolled and examined diagnosis unit and is also comprised human-computer interface module, information analysis module and the fault diagnosis module that links to each other with the communication interaction module; Human-computer interface module is used for input and is patrolled and examined parameter information and show failure message; The information analysis module is in order to obtain the parameter information of being imported of patrolling and examining from human-computer interface module, parsing is patrolled and examined parameter and write and passes to the communication interaction module after instruction is patrolled and examined in formation.The communication interaction module communicates alternately in order to the wireless communication module with the controller terminal and passes to wireless communication module will patrol and examine instruction, and receives the engineering machine status information to be measured of passback and send to fault diagnosis module.
Fault diagnosis module shows if then generate failure message to human-computer interface module in order to handle engineering machine status information to be measured and to differentiate whether there is fault with preset fault condition information comparison.
Automatic fault is patrolled and examined the modular design of The software adopted, for the attendant provides human-computer interaction interface simple, swift to operate, and the information of patrolling and examining of filling in according to the attendant; Comprise the numbering and the information bit of the equipment that will patrol and examine, write the control query statement, be handed down to the controller terminal through cordless communication network; Receive information digit certificate and displaying that the controller terminal device is uploaded; According to preset condition, the failure message of equipment is showed the attendant, realize mutual with device controller.
The process that the technician patrols and examines equipment is simple and quick, and detailed process is following:
Step 1: the technician lands cruising inspection system, after its authority of system validation, shows the main interface of operation that its authority is corresponding, and the technician selects to patrol and examine actions menu, and system can jump to equipment routing inspection parameter filling interface automatically.
Step 2: information bit such as oil level, working time etc. that the technician fills in GPS number of the equipment that will patrol and examine and will patrol and examine;
Step 3: the technician confirms whether each item information that will patrol and examine is correct;
Step 4: the technician confirms to patrol and examine, and waits result to be inspected;
Step 5: system automatically performs to preset and patrols and examines step according to the information of patrolling and examining that the technician fills in, and writes corresponding instruction, is handed down to the controller terminal, and receives the data that upload at the controller terminal, realizes the data interaction with the controller terminal.
Step 6: system is to patrolling and examining the result and carry out data parsing and gathering and show according to preset condition, and the technician makes the technician can in time grasp equipment working state and failure message through man-machine interface inspections and examinations progress and diagnostic result.
More than specific embodiment of the present invention is described in detail, but the present invention is not restricted to the specific embodiment of above description, it is just as example.To those skilled in the art, any equivalent modifications and alternative also all among category of the present invention.Therefore, not breaking away from impartial conversion and the modification of having done under the spirit and scope of the present invention, all should contain within the scope of the invention.
Claims (10)
1. a robotization fault cruising inspection system is characterized in that, comprises client's monitoring client, is provided with the engineering machine to be measured at controller terminal, and said controller terminal comprises wireless communication module;
Said client's monitoring client is provided with fault and patrols and examines diagnosis unit; Said fault is patrolled and examined diagnosis unit and is comprised the communication interaction module; Said client's monitoring client is connected with said control terminal wireless network through said communication interaction module; Said fault is patrolled and examined diagnosis unit and is patrolled and examined instruction and receive the engineering machine status information to be measured that said controller terminal is collected and return to the transmission of said controller terminal through wireless network, and whether has fault through said engineering machine status information to be measured to diagnose engineering machine to be measured.
2. according to the said robotization fault of claim 1 cruising inspection system, it is characterized in that said fault is patrolled and examined diagnosis unit and also comprised human-computer interface module, information analysis module and the fault diagnosis module that links to each other with said communication interaction module;
Said human-computer interface module is used for input and is patrolled and examined parameter information and show failure message;
Said information analysis module is in order to obtain the parameter information of being imported of patrolling and examining from said human-computer interface module, resolve said patrol and examine parameter and write to form pass to said communication interaction module after patrolling and examining instruction;
Said communication interaction module communicates alternately in order to the wireless communication module with said controller terminal and passes to said wireless communication module will patrol and examine instruction, and receives the engineering machine status information to be measured of passback and send to fault diagnosis module;
Said fault diagnosis module shows if then generate failure message to said human-computer interface module in order to handle engineering machine status information to be measured and to differentiate whether there is fault with preset fault condition information comparison.
3. according to the said robotization fault of claim 2 cruising inspection system, it is characterized in that the said parameter of patrolling and examining comprises the GPS numbering at controller terminal, engineering machine oil position to be measured and working time information; Said preset fault condition information comprises engineering machine oil to be measured position threshold value, working time threshold information.
4. robotization fault cruising inspection system according to claim 2 is characterized in that, said information analysis module is to write to form by the Modbus agreement to patrol and examine instruction.
5. robotization fault cruising inspection system according to claim 1 and 2 is characterized in that, said communication interaction module is by ICP/IP protocol processing, reception and transmission information.
6. according to the said robotization fault of claim 1 cruising inspection system, it is characterized in that said client's monitoring client comprises host computer, in order to program run and compiling to said client's monitoring client.
7. according to the said robotization fault of claim 1 cruising inspection system, it is characterized in that said wireless network is the wherein a kind of of GRPS network, GSM network, cdma network.
8. said robotization is patrolled and examined and failure system according to claim 7, it is characterized in that, said wireless communication module, communication interaction module are the GPRS module.
9. a robotization fault is patrolled and examined client's monitoring client, is applied to fault and patrols and examines the engineering machine to be measured with controller terminal, and said controller terminal comprises wireless communication module, it is characterized in that, said client's monitoring client is provided with fault and patrols and examines diagnosis unit; Said fault is patrolled and examined diagnosis unit and is comprised the communication interaction module; Said client's monitoring client is connected with said control terminal wireless network through said communication interaction module; Said fault is patrolled and examined diagnosis unit and is patrolled and examined instruction and receive the engineering machine status information to be measured that said controller terminal is collected and return to the transmission of said controller terminal through wireless network, and whether has fault through said engineering machine status information to be measured to diagnose engineering machine to be measured.
10. client's monitoring client according to claim 9 is characterized in that, said fault is patrolled and examined diagnosis unit and also comprised human-computer interface module, information analysis module and the fault diagnosis module that links to each other with said communication interaction module;
Said human-computer interface module is used for input and is patrolled and examined parameter information and show failure message;
Said information analysis module is in order to obtain the parameter information of being imported of patrolling and examining from said human-computer interface module, resolve said patrol and examine parameter and write to form pass to said communication interaction module after patrolling and examining instruction;
Said communication interaction module communicates alternately in order to the wireless communication module with said controller terminal and passes to said wireless communication module will patrol and examine instruction, and receives the engineering machine status information to be measured of passback and send to fault diagnosis module;
Said fault diagnosis module shows if then generate failure message to said human-computer interface module in order to handle engineering machine status information to be measured and to differentiate whether there is fault with preset fault condition information comparison.
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CN103338226A (en) * | 2013-05-27 | 2013-10-02 | 上海华兴数字科技有限公司 | Engineering machinery software remote debugging and updating system and method |
CN103780432A (en) * | 2014-01-28 | 2014-05-07 | 伟龙金溢科技(深圳)有限公司 | Parking lot operation and maintenance method and system, lane controller, server and mobile terminal |
CN104980306A (en) * | 2015-06-26 | 2015-10-14 | 小米科技有限责任公司 | Fault detection method and device |
CN105207851A (en) * | 2015-09-30 | 2015-12-30 | 小米科技有限责任公司 | Fault detection method, device, system and terminal and intelligent device |
CN105577412A (en) * | 2014-10-17 | 2016-05-11 | 中兴通讯股份有限公司 | Monitoring method, device and system of terminal equipment |
CN105629950A (en) * | 2015-12-28 | 2016-06-01 | 深圳市捷顺科技实业股份有限公司 | Parking lot management system automatic repair reporting method and apparatus |
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CN105629950B (en) * | 2015-12-28 | 2019-03-08 | 深圳市捷顺科技实业股份有限公司 | A kind of managing system of car parking automatic repair-reporting method and device |
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CN109560970A (en) * | 2018-12-24 | 2019-04-02 | 大唐软件技术股份有限公司 | A kind of network failure healing process, device and system |
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