CN213302804U - Textile machinery equipment thing networking monitored control system - Google Patents
Textile machinery equipment thing networking monitored control system Download PDFInfo
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- CN213302804U CN213302804U CN202021925528.7U CN202021925528U CN213302804U CN 213302804 U CN213302804 U CN 213302804U CN 202021925528 U CN202021925528 U CN 202021925528U CN 213302804 U CN213302804 U CN 213302804U
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- 238000012544 monitoring process Methods 0.000 claims abstract description 58
- 230000003993 interaction Effects 0.000 claims description 16
- 238000004891 communication Methods 0.000 claims description 14
- 238000007726 management method Methods 0.000 claims description 6
- 238000013500 data storage Methods 0.000 claims description 5
- 230000008447 perception Effects 0.000 claims description 5
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- 206010063385 Intellectualisation Diseases 0.000 description 1
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Abstract
The utility model discloses a textile machinery equipment internet of things monitoring system, which comprises a textile machinery equipment internet of things sensing layer, a network layer and an application layer, the sensing layer of the Internet of things of the textile mechanical equipment comprises textile mechanical equipment, a sensing signal acquisition device, a PLC (programmable logic controller), an equipment state manager and an intelligent monitoring terminal of the Internet of things, the network layer comprises a cloud data center, the application layer comprises a user mobile phone end and a monitoring center PC end, the system collects data and monitors textile machinery equipment in real time, and uploads the collected data information to a cloud data center through a network, the cloud data center transmits equipment state information to a monitoring center PC end and a user mobile phone end, therefore, the textile machinery equipment can be remotely monitored, the monitoring system can also upload the equipment state information to the cloud server by utilizing the WiFi module, and whether the equipment has faults or not can be conveniently and better analyzed.
Description
Technical Field
The utility model relates to a textile machinery technical field, concretely relates to textile machinery equipment thing networking monitored control system.
Background
With the rapid development of the internet, digitization, intellectualization and informatization have become a trend of various industries. In textile enterprises, because of the large number of textile machinery, great pressure is brought to the work of equipment maintenance personnel. The textile machinery has high running speed, some key parts are easy to damage, influence is brought to production if faults cannot be found and eliminated in time, and the equipment maintenance efficiency is greatly improved if the running state of the equipment can be monitored in real time and the faults are analyzed and judged; in addition, a third party is entrusted to manage the equipment, and the third party can remotely monitor the equipment of a plurality of manufacturers, so that the service management efficiency can be improved. Therefore, the rapid fault diagnosis and the remote monitoring of the textile machinery equipment are realized, the real-time performance and the reliability of the remote monitoring of the textile machinery equipment are improved, the accurate, rapid and low-cost intelligent equipment monitoring service is provided for textile manufacturing enterprises, and the problem to be solved by technical personnel in the field is urgently needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a textile machinery's thing networking monitored control system provides accurate, real-time, quick, the low-cost textile machinery intelligent monitoring service for textile manufacturing enterprise.
For solving the technical problem, the utility model provides a textile machinery equipment thing networking monitored control system, including textile machinery equipment thing networking perception layer, network layer and application layer, textile machinery equipment thing networking perception layer includes textile machinery equipment, sensing signal collection system, PLC controller, equipment state manager and thing networking intelligent monitoring terminal, sensing signal collection system and equipment state manager are connected with the PLC controller through the data line, and the PLC controller carries out serial communication through RS485 and thing networking intelligent monitoring terminal, thing networking intelligent monitoring terminal transmits the data real-time transmission that textile machinery equipment thing networking perception layer gathered for high in the clouds data center through the wiFi module to it is right to realize the user the real time monitoring of textile machinery equipment.
The sensing signal acquisition device comprises a temperature sensor, a humidity sensor, a rotating speed sensor, a vibration sensor and a broken yarn sensor, the sensing signal acquisition device acquires data of the textile machinery equipment through a plurality of PLC controllers, and the sensing signal acquisition device transmits signals of a plurality of acquired sensing signal acquisition devices to a local Internet of things intelligent monitoring terminal.
The equipment state manager is connected with the PLC and used for checking information of the textile machinery equipment, such as whether the rotating speed of the textile machinery equipment is normal or not, whether gauze normally runs or not, whether the textile machinery equipment shakes normally or not and whether the temperature and humidity of a workshop are normal or not.
The intelligent monitoring terminal of the internet of things comprises an MCU control module, a communication module connected with the MCU control module, a camera module, an alarm module, a human-computer interaction module and a WiFi module, wherein the MCU control module adopts an STM32 single chip microcomputer as a main control module and is used for coordinating and controlling each work task, the communication module adopts RS485 and the intelligent monitoring terminal of the internet of things to carry out serial port communication, the camera module is used for monitoring textile machinery in real time, and if abnormal conditions are found, related workers are immediately informed to timely handle.
The man-machine interaction module comprises a touch screen information interaction submodule, a key information interaction submodule and the like, the man-machine interaction module displays information of textile machinery equipment through the touch screen, workers can conveniently check the information, the WiFi module transmits the data to the cloud data center in real time, a user can conveniently check and download the data through the PC end, and then further judgment is made.
The cloud data center comprises modules and functions of real-time data monitoring storage, historical data storage, alarm event inquiry, equipment state management and the like, and further comprises a subscription and release server, the server is connected with an Internet of things intelligent monitoring terminal, a mobile phone user side and a monitoring center PC side, the WiFi module sends data to the server, a user releases state information, operation data records and fault alarm information of textile machinery equipment to the server side of the cloud data center through the mobile phone user side, and meanwhile, the user can register own account number in client software and then subscribe target information on the server.
The application layer comprises a user mobile phone end and a monitoring center PC end. The user can monitor the state information of the textile machinery equipment in real time, check the running data record and the fault alarm information of the equipment, and can send people to maintain immediately once the equipment breaks down. The production equipment company can remotely monitor the relevant information of the textile machinery equipment according to the PC end of the monitoring center, evaluate the equipment and improve the after-sale service efficiency.
Meanwhile, the user mobile phone end and the monitoring center PC end can perform remote control and intervention on the far-end textile machinery equipment sequentially through the cloud data center, the Internet of things intelligent monitoring terminal, the equipment state manager and the PLC after authentication according to authorized authority.
The utility model has the advantages that:
1. the real-time performance and the reliability of the remote monitoring of the textile machinery equipment are improved.
2. The intelligent monitoring service of the textile machinery equipment is provided for textile manufacturing enterprises in an accurate, real-time, rapid and low-cost manner.
3. Real-time information of the textile machinery equipment is uploaded to the cloud end, and the situation is fed back to the hands of a user, so that the problem of sudden faults is solved.
4. Centralized monitoring can greatly improve the management and service efficiency.
Drawings
The invention will be further described with reference to the following drawings and examples:
FIG. 1 is a block diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of modules of an intelligent monitoring terminal of the Internet of things;
FIG. 3 is a schematic diagram of a subscription and publication service.
The intelligent monitoring system comprises textile machinery equipment 1, a sensing signal acquisition device 2, a PLC (programmable logic controller) 3, an equipment state manager 4, an Internet of things intelligent monitoring terminal 5, a cloud data center 6, a monitoring center PC (personal computer) end 7, a user mobile phone end 8, an MCU (micro control unit) control module 9, a communication module 10, a camera module 11, an alarm module 12, a human-computer interaction module 13 and a WiFi (wireless fidelity) module 14.
Detailed Description
The embodiment of the utility model provides a purpose provides a textile machinery's thing networking monitored control system promotes textile machinery's remote monitoring's real-time and reliability, provides accurate, quick, low-cost textile machinery intelligent monitoring service for textile manufacturing enterprise.
In order to solve the above technical problem, an embodiment of the present invention provides an internet of things monitoring system for textile machinery, as shown in fig. 1, the system comprises a textile machinery equipment Internet of things sensing layer, a network layer and an application layer, wherein the textile machinery equipment Internet of things sensing layer comprises textile machinery equipment 1, a sensing signal acquisition device 2, a PLC (programmable logic controller) 3, an equipment state manager 4 and an Internet of things intelligent monitoring terminal 5, the sensing signal acquisition device 2 and the equipment state manager 4 are connected with the PLC 3 through data lines, the PLC 3 is communicated with the intelligent monitoring terminal 5 of the Internet of things through RS485 serial ports, the intelligent monitoring terminal 5 of the internet of things transmits data collected by the sensing layer of the internet of things of the textile machinery equipment to the cloud data center 6 in real time through the WiFi module so as to realize real-time monitoring of the textile machinery equipment by a user and monitoring center staff.
Wherein, sensing signal collection system 2 includes temperature sensor, humidity transducer, speed sensor, vibration sensor and broken yarn sensor, and sensing signal collection system carries out the data acquisition to textile machinery equipment through a plurality of PLC controllers, and sensing signal collection system transmits the signal transmission of a plurality of sensing signal collection system who acquires for local thing networking intelligent monitoring terminal.
The equipment state manager 4 is connected with the PLC 3 and used for checking information of the textile machinery equipment and controlling the operation of the textile machinery equipment. If the rotating speed of the textile machinery equipment is normal, the gauze is normally operated, the textile machinery equipment is shaken normally, and the temperature and the humidity of a workshop are normal; and the emergency stop and restart of the equipment, the independent debugging and the combined operation of each module and assembly of the textile machinery equipment and the like are carried out through remote connection.
As shown in fig. 2, the intelligent monitoring terminal of the internet of things comprises an MCU control module 9, and a communication module 10, a camera module 11, an alarm module 12, a human-computer interaction module 13 and a WiFi module 14 which are connected with the MCU control module 9, wherein the MCU control module 9 adopts an STM32 single chip as a main control module for coordinating and controlling each work task, the communication module 10 adopts RS485 to perform serial port communication with the intelligent monitoring terminal 5 of the internet of things, the camera module 11 is used for monitoring textile machinery equipment in real time, and if an abnormal condition is found, relevant workers are immediately notified to process in time; when the abnormal information of the textile machinery equipment is detected, the warning module is used for reminding, and meanwhile, the relevant information is sent to the server side.
The human-computer interaction module 13 comprises touch screen information interaction and key information interaction sub-modules, the human-computer interaction module 13 displays information and alarm information prompt of textile machinery equipment through a touch screen, and the alarm information prompt realizes instant abnormal alarm for displaying spinning processing transportation equipment, sensor detection environment parameters, PLC control equipment states and the like in real time, so that factory workers can conveniently check the alarm; the WiFi module 14 transmits data to the cloud data center 6 in real time, the data can be conveniently checked and downloaded through the user mobile phone end 8 or the monitoring center PC end 7, and then further judgment is made.
The textile machinery equipment Internet of things network layer mainly provides an important network service function for a textile machinery equipment Internet of things monitoring system, and meanwhile, data storage and cross-network-segment transmission are achieved, so that the system can manage various resources, such as functions of textile machinery equipment management, a textile machinery equipment working log, a data storage library, partial data analysis and processing and the like.
The system further comprises a cloud data center 6, wherein the cloud data center 6 comprises modules and functions of real-time data monitoring storage, historical data storage, alarm event query, equipment state management and the like, and further comprises a subscription and release server. As shown in fig. 3, the MQTT server is connected with the internet-of-things intelligent monitoring terminal, the mobile phone user side and the monitoring center PC side through an MQTT protocol, the WiFi module 14 sends data to the MQTT server, the user issues state information, operation data record and fault alarm information of the textile machinery equipment to the server side of the cloud data center through the mobile phone user side, and meanwhile, the user can register an account number of the user at the client software to subscribe target information on the server; the information subscribed by the textile machinery equipment end is operation information such as checking and control issued by the intelligent monitoring terminal of the internet of things through the WiFi14 module, and the information issued by the textile machinery equipment end is information subscribed by the intelligent monitoring terminal of the internet of things through the WiFi module 14, and the information corresponds to the information in pairs. Therefore, after the intelligent monitoring terminal of the internet of things issues a control command to the MQTT server through the WiFi module 14, the MQTT server can automatically push the control command to the corresponding textile machinery equipment end according to the subscription message corresponding to the textile machinery equipment end; after the textile machinery equipment terminal issues the state change information to the MQTT server, the MQTT server can automatically push the information to the corresponding user mobile phone terminal and the corresponding monitoring center PC terminal according to the information of the subscribed targets of the user mobile phone terminal and the monitoring center PC terminal.
The MQTT server can also receive messages issued by other WiFi equipment, display data of all other WiFi equipment, store the data, and simultaneously send the data to a mobile phone user side and a monitoring center PC side, and the intelligent monitoring terminal can subscribe the information on the server and check the information in real time through the man-machine interaction module 13; the user can subscribe the data and the state information of the textile machinery equipment according to the MQTT server, and can also issue an operation command to the intelligent monitoring terminal of the Internet of things through the cloud data center so as to realize the monitoring of the textile machinery equipment; the method can also analyze fault alarm information, so that the running state information of the textile machinery equipment can be judged, and when a fault occurs, a worker can timely handle the fault, so that serious accidents are avoided.
The foregoing is only the preferred embodiment of the present invention.
Claims (8)
1. The utility model provides a textile machinery equipment thing networking monitored control system, including textile machinery equipment thing networking perception layer, network layer and application layer, a serial communication port, textile machinery equipment thing networking perception layer includes textile machinery equipment, sensing signal collection system, the PLC controller, equipment state manager and thing networking intelligent monitoring terminal, sensing signal collection system carries out data acquisition to textile machinery equipment through a plurality of PLC controllers, the local thing networking intelligent monitoring terminal is given to a plurality of sensing signal collection system's signal transmission, thing networking intelligent monitoring terminal passes through the network and uploads the high in the clouds data center to the data information of gathering, cloud data center is including subscribing and publishing server, with equipment state information transmission to user's cell-phone end and surveillance center PC end.
2. The textile machinery equipment internet of things monitoring system according to claim 1, wherein a user mobile phone end sends a control instruction to a cloud data center, the cloud data center sends the control instruction to a local internet of things intelligent monitoring terminal, then the internet of things intelligent monitoring terminal sends the control instruction to an equipment state manager, the equipment state manager sends the control instruction to a PLC, and finally the PLC controls the textile machinery equipment to operate according to the control instruction.
3. The monitoring system of the internet of things for the textile machinery equipment according to claim 1, wherein the sensing signal acquisition device comprises a temperature sensor, a humidity sensor, a rotating speed sensor, a vibration sensor and a yarn breakage sensor.
4. The monitoring system of the internet of things of textile machinery equipment as claimed in claim 1, wherein the intelligent monitoring terminal of the internet of things comprises an MCU control module, and a communication module, a camera module, an alarm module, a human-computer interaction module and a WiFi module which are connected with the MCU control module.
5. The monitoring system of the internet of things of textile machinery equipment as claimed in claim 4, wherein the communication module comprises a serial port communication interface RS485, can perform communication protocol conversion with the PLC, and supports remote program uploading and downloading of the PLC;
the man-machine interaction module comprises a touch screen information interaction submodule and a key information interaction submodule.
6. The monitoring system of the internet of things of textile machinery equipment as claimed in claim 1, wherein the application layer of the internet of things of the textile machinery equipment comprises a user mobile phone end and a monitoring center PC end.
7. The monitoring system of the internet of things of textile machinery equipment as claimed in claim 1, wherein the cloud data center comprises a real-time data monitoring storage module, a historical data storage module, an alarm event query module and an equipment state management module, and the cloud data center is in communication connection with the user mobile phone end and the monitoring center PC end, and is used for receiving equipment state information transmitted by WiFi equipment and transmitting the state information to the user mobile phone end and the monitoring center PC end.
8. The monitoring system of the internet of things for the textile machinery equipment as claimed in claim 1, wherein the subscription and publication server forwards the information to the corresponding subscribing user in real time when receiving the information of the subscription target.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021925528.7U CN213302804U (en) | 2020-08-31 | 2020-08-31 | Textile machinery equipment thing networking monitored control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021925528.7U CN213302804U (en) | 2020-08-31 | 2020-08-31 | Textile machinery equipment thing networking monitored control system |
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| CN213302804U true CN213302804U (en) | 2021-05-28 |
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| CN202021925528.7U Expired - Fee Related CN213302804U (en) | 2020-08-31 | 2020-08-31 | Textile machinery equipment thing networking monitored control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113359602A (en) * | 2021-07-10 | 2021-09-07 | 义乌市盈云科技有限公司 | Central cloth discharging control system equipment |
| CN113660629A (en) * | 2021-08-26 | 2021-11-16 | 孚创动力控制技术（启东）有限公司 | Data transmission system based on WIFI communication |
| CN117268759A (en) * | 2023-11-23 | 2023-12-22 | 南通进宝机械制造有限公司 | Bearing balance test system, method and medium for textile mechanical equipment |
| CN117687292A (en) * | 2024-02-01 | 2024-03-12 | 沈阳辰宇纺织品有限公司 | Wearable watch early warning system based on loom running condition |
-
2020
- 2020-08-31 CN CN202021925528.7U patent/CN213302804U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113359602A (en) * | 2021-07-10 | 2021-09-07 | 义乌市盈云科技有限公司 | Central cloth discharging control system equipment |
| CN113660629A (en) * | 2021-08-26 | 2021-11-16 | 孚创动力控制技术（启东）有限公司 | Data transmission system based on WIFI communication |
| CN117268759A (en) * | 2023-11-23 | 2023-12-22 | 南通进宝机械制造有限公司 | Bearing balance test system, method and medium for textile mechanical equipment |
| CN117268759B (en) * | 2023-11-23 | 2024-04-19 | 南通进宝机械制造有限公司 | Bearing balance test system, method and medium for textile mechanical equipment |
| CN117687292A (en) * | 2024-02-01 | 2024-03-12 | 沈阳辰宇纺织品有限公司 | Wearable watch early warning system based on loom running condition |
| CN117687292B (en) * | 2024-02-01 | 2024-05-10 | 沈阳辰宇纺织品有限公司 | Wearable watch early warning system based on loom running condition |
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Granted publication date: 20210528 |