CN106527370A - Equipment fault alarm device used for factory workshop - Google Patents
Equipment fault alarm device used for factory workshop Download PDFInfo
- Publication number
- CN106527370A CN106527370A CN201611034721.XA CN201611034721A CN106527370A CN 106527370 A CN106527370 A CN 106527370A CN 201611034721 A CN201611034721 A CN 201611034721A CN 106527370 A CN106527370 A CN 106527370A
- Authority
- CN
- China
- Prior art keywords
- equipment
- central computer
- led screen
- warning device
- factory floor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000012423 maintenance Methods 0.000 claims abstract description 26
- 230000002159 abnormal effect Effects 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses an equipment fault alarm device used for a factory workshop. The device includes equipment fault monitoring, equipment maintenance early warning, LED screen display, communication interfaces, short message prompts and central computer background software. The equipment fault alarm device is characterized in that under unified control of a central computer, abnormal fault alarm and equipment maintenance information of factory equipment are reported to the central computer background software through the equipment fault alarm device, and the central computer background software is responsible for automatically pushing data to an LED screen and a mobile phone.
Description
Technical field
The invention belongs to the technology that equipment control field is reported to the police to the abnormal failure of plant produced equipment, is that one kind is used for work
Factory's production equipment abnormal failure alarm device.
Background technology
Currently manufactured industry is just welcoming a new industrial change, and all trades and professions just make great efforts the productivity for improving factory, production
Equipment is also more and more therewith, in order to ensure the stable development of the productivity, it is necessary to guarantee equipment day-to-day operation, and hidden trouble of equipment will
Find in time.Factory reports to the police to the abnormal failure of equipment at present, only rests on phone or artificial progressively reporting schemes notify related
Personnel carry out solve problem, therefore event can be caused to feed back not in time, and can be caused each other because not having dependent event to record
Shirk responsibility.Simultaneously because there is no the clear and definite maintenance guidance time in terms of plant maintenance, therefore normal plant maintenance can be caused
Time lag.
The content of the invention
It is an object of the invention to provide a kind of have automatic reporting equipment failure, point out automatically plant maintenance, LED screen exhibition
Show.Under the centralized management of central computer, abnormal failure data processing is carried out to all of equipment in the range of factory, and in real time
Reporting functions.
The hardware system of the present invention constitutes as follows:
A kind of equipment failure warning device for factory floor, including equipment fault monitoring, plant maintenance early warning, LED screen exhibition
Show, communication interface, short message prompt, central computer daemon software.It is characterized in that under being uniformly controlled of a central computer,
The abnormal failure of shop equipment is reported to the police and plant maintenance information is reported to after central computer by equipment failure warning device
Platform software, is responsible in data automatic push to LED screen and on SMS by central computer daemon software.
The unit exception accident warning device, at the I/O interface of shop equipment alarm unit, is set by reading
Whether the data of standby I/O interface are faulty by central computer daemon software analysis current device, if faulty, central authorities calculate
Machine daemon software can be processed into discernible Word message data and be pushed in LED screen, central computer daemon software meeting
SMS terminal is sent instructions to, SMS terminal can send relevant information to default phone number.
The plant maintenance early warning, by the maintenance time that equipment is arranged in central computer daemon software, and is arranged
The prompting function of good maintenance time, specifies maintenance time central computer daemon software information can be shifted onto LED automatically when reaching
Show on screen, while also instruction can be sent to SMS terminal, SMS terminal can send phase to default phone number
Pass information.
The equipment failure warning device of the present invention, the application apparatus reported to the police by the abnormal failure of plant produced equipment, mainly
Function is as follows:
(1), equipment fault monitoring:Real-time running state monitoring, and real-time report are carried out to plant produced equipment;
(2), plant maintenance early warning:Real-time servicing periodic reminder, and real-time report are carried out to plant produced equipment;
(3), LED screen show:The information of real-time report is published with maximized;
(4), communication interface:Self-defined various data-interfaces;
(5), short message prompt:The information of real-time report is actively sent on the mobile phone of director by way of SMS;
(6), central computer daemon software:Process all related mathematical logic relations.
The present invention relative to the innovative point of prior art is:
One, nobody stands fast at data and reports automatically;
Two, information reporting combination type is reminded;
Three, the active warning plant maintenance cycle.
Description of the drawings
Fig. 1, it is apparatus of the present invention system network architecture figure;
Fig. 2, it is apparatus of the present invention System data structure.
Specific embodiment
A specific embodiment of the present invention is given with reference to accompanying drawing.
The present invention is to provide a kind of running status alarm device system that shop equipment is reported with automatic data collection.Including 1,
Equipment fault is monitored;2nd, plant maintenance early warning;3rd, LED screen shows;4th, communication interface;5th, short message prompt, in central computer
Under centralized management, abnormal failure data processing, and real-time report function are carried out to all of equipment in the range of factory.
The equipment fault monitoring, is docked to equipment I/O interface on the holding wire of equipment failure warning device, by setting
The internal signal transducer of standby accident warning device, is converted into ethernet signal, and its signal real-time report is to after central computer
Platform software, being responsible for the signal to being reported by central computer daemon software carries out discriminatory analysis, if the signal analyzed is different
Often, central computer daemon software then pushes this information to LED screen automatically, while handset short message platform is sent instructions to, mobile phone
SMS platform is sent the SMS on personnel's mobile phone for specifying according to its command request.
The plant maintenance early warning, imports the equipment Foundations information managed required for factory, including maintenance period time
To central computer daemon software, when any equipment is to the maintenance period time specified, central computer daemon software
Can automatically being currently needed for what is safeguarded, the information pushing such as device name, maintenance time is to LED screen.
Claims (7)
1. a kind of equipment failure warning device for factory floor, including equipment fault monitoring, plant maintenance early warning, LED screen
Displaying, communication interface, short message prompt, central computer daemon software, it is characterised in that:In the unified control of a central computer
Under system, the maintenance early warning of the failure and equipment of accident warning device monitor in real time production equipment, and shown by LED screen,
Corresponding post personnel can be pointed out to carry out solve problem with short message function simultaneously, realize failure and safeguard that automaticdata is automatic
Report;
The equipment fault monitoring, this device is arranged on certain corner of equipment for equipment fault monitoring, the signal of this device
Line is linked into the I/O interface of equipment alarm unit, and the data for being gathered are reported central computer, and central computer handle sets
Standby fault message is pushed in LED screen;
The plant maintenance early warning, defaults to central computer system the maintenance information of equipment, and central computer system can set
Prewarning advanced period is put, central computer is pushed to plant maintenance early warning information in LED screen.
2. LED screen described in all abnormal informations by LED screen real-time exhibition out, LED screen can distributing installation to arbitrarily there is net
The office of network, publishing information maximization;
The communication interface is responsible for sending data to central computer and sending instructions under execution in real time, when exception occurs in production equipment
By this communication interface in real time to central computer reported data during failure.
3. a kind of equipment failure warning device for factory floor according to claim 1, it is characterised in that:Work as production
When equipment occurs abnormal, alarm device can report the abnormal data of current device from trend central computer.
4. a kind of equipment failure warning device for factory floor according to claim 1, it is characterised in that:Work as equipment
Before the maintenance time specified will be reached, central computer can point out plant maintenance personnel automatically.
5. a kind of equipment failure warning device for factory floor according to claim 1, it is characterised in that:All letters
Breath by LED screen it is maximized information announcement in crowd.
6. a kind of equipment failure warning device for factory floor according to claim 1, it is characterised in that:Communication connects
Mouth collection real-time report communication modes.
7. a kind of equipment failure warning device for factory floor according to claim 1, it is characterised in that:It is all different
While often warning, central computer can send SMS to related director therewith.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611034721.XA CN106527370A (en) | 2016-11-23 | 2016-11-23 | Equipment fault alarm device used for factory workshop |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611034721.XA CN106527370A (en) | 2016-11-23 | 2016-11-23 | Equipment fault alarm device used for factory workshop |
Publications (1)
Publication Number | Publication Date |
---|---|
CN106527370A true CN106527370A (en) | 2017-03-22 |
Family
ID=58356292
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201611034721.XA Withdrawn CN106527370A (en) | 2016-11-23 | 2016-11-23 | Equipment fault alarm device used for factory workshop |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106527370A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110376978A (en) * | 2019-06-12 | 2019-10-25 | 合山市华美新能源科技有限公司 | Alarm network system for shop equipment failure |
CN110658803A (en) * | 2019-09-09 | 2020-01-07 | 天津国电津能滨海热电有限公司 | On-line fault alarm device of thermal control equipment |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101345693A (en) * | 2008-08-25 | 2009-01-14 | 张毅 | Integrated lightning protection information management system and its management method |
CN102156447A (en) * | 2010-12-03 | 2011-08-17 | 中冶南方工程技术有限公司 | Basic automation-based plant-level equipment management and alarming system and method |
CN102707689A (en) * | 2012-06-04 | 2012-10-03 | 陕西科技大学 | Security system of factory based on Internet of things and implementation method thereof |
CN102799147A (en) * | 2011-05-27 | 2012-11-28 | 上海富朗德机械设备有限公司 | Body shop conveyor line monitoring and management system |
-
2016
- 2016-11-23 CN CN201611034721.XA patent/CN106527370A/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101345693A (en) * | 2008-08-25 | 2009-01-14 | 张毅 | Integrated lightning protection information management system and its management method |
CN102156447A (en) * | 2010-12-03 | 2011-08-17 | 中冶南方工程技术有限公司 | Basic automation-based plant-level equipment management and alarming system and method |
CN102799147A (en) * | 2011-05-27 | 2012-11-28 | 上海富朗德机械设备有限公司 | Body shop conveyor line monitoring and management system |
CN102707689A (en) * | 2012-06-04 | 2012-10-03 | 陕西科技大学 | Security system of factory based on Internet of things and implementation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110376978A (en) * | 2019-06-12 | 2019-10-25 | 合山市华美新能源科技有限公司 | Alarm network system for shop equipment failure |
CN110658803A (en) * | 2019-09-09 | 2020-01-07 | 天津国电津能滨海热电有限公司 | On-line fault alarm device of thermal control equipment |
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C06 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170322 |