CN110376978A - Alarm network system for shop equipment failure - Google Patents
Alarm network system for shop equipment failure Download PDFInfo
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- CN110376978A CN110376978A CN201910507634.9A CN201910507634A CN110376978A CN 110376978 A CN110376978 A CN 110376978A CN 201910507634 A CN201910507634 A CN 201910507634A CN 110376978 A CN110376978 A CN 110376978A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 78
- 238000012423 maintenance Methods 0.000 claims abstract description 58
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 230000007257 malfunction Effects 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims description 41
- 230000008439 repair process Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000013475 authorization Methods 0.000 description 6
- 238000012790 confirmation Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses a kind of alarm network systems for shop equipment failure, comprising: fault detection module is used to detect whether shop equipment to break down；Alarm module, is used to issue the shop equipment to break down alarm signal, and the alarm module and the fault detection module are electrically connected；Terminal module is used to receive the fault message of shop equipment；Monitoring module, the fault message for the equipment that is used to monitor and direct a factory, the monitoring module are connect by wireless transport module with the terminal module electric signal, and the monitoring module is electrically connected with the fault detection module and alarm module respectively；Wherein, when the fault detection module detects that shop equipment breaks down, the alarm module is sounded an alarm, and the monitoring module issues malfunction notification to the terminal module.The present invention has many advantages, such as faulty equipment maintenance in time and operation tour personnel's intuition is promoted to fulfil job duty.
Description
Technical field
The present invention relates to field of intelligent monitoring.It is more particularly related to a kind of report for shop equipment failure
Alert networked system.
Background technique
With the progress of social science and technology, the competitive pressure between factory is also increasing, in order to improve production effect
The utilization rate of rate, production equipment used in factory is also higher and higher.Therefore, if production equipment failure cannot be tieed up quickly
The utilization rate that will greatly reduce production equipment is repaired, prolonged equipment fault wastes the quality time of plant produced, meeting
Great loss is brought to the performance of enterprises.
Summary of the invention
It is excellent it is an object of the invention to solve at least the above problems and/or defect, and provide at least to will be described later
Point.
It is a still further object of the present invention to provide the alarm network systems for shop equipment failure, can be in real time to life
It produces equipment to be monitored, and ensures that failure production equipment can obtain on-call maintenance.
In order to realize these purposes and other advantages according to the present invention, a kind of report for shop equipment failure is provided
Alert networked system, comprising:
Fault detection module, is used to detect whether shop equipment to break down；
Alarm module is used to issue the shop equipment to break down alarm signal, the alarm module and the event
Hinder detection module to be electrically connected；
Terminal module, is used to receive the fault message of shop equipment, and the terminal module is mobile phone, tablet computer etc.；
Monitoring module, the fault message for the equipment that is used to monitor and direct a factory, the monitoring module pass through wireless transmission
Module is connect with the terminal module electric signal, and the monitoring module is electrical with the fault detection module and alarm module respectively
Connection；
Wherein, when the fault detection module detects that shop equipment breaks down, the alarm module is sounded an alarm, institute
It states monitoring module and issues malfunction notification to the terminal module.
Preferably, the terminal module includes manufacturing department's module and maintenance department's module, the fault detection module inspection
When measuring shop equipment and breaking down, the monitoring module is by number, the equipment in the place workshop of the shop equipment to break down
Title, the model of equipment and failure cause be sent to maintenance department's module and manufacturing department's module so that phase is discharged in maintenance department in time
The technical staff that answers simultaneously repairs faulty equipment under the coordination of manufacturing department.By the way that timely the production broken down is set
Standby report makes maintenance department quickly finish the maintenance to equipment under the supervision of manufacturing department, avoids tieing up to manufacturing department and maintenance department
Repair the maintenance that portion delays equipment because slack.
Preferably, after the maintenance of maintenance department's completion faulty equipment, the monitoring module receives maintenance department's module
When completing repair message with the equipment of manufacturing department module feedback, the monitoring module releases the alarm signal of alarm module.Pass through
Under the common confirmation of maintenance department and manufacturing department, alarm signal could be released, completes event in time using supervision maintenance department, production department
Hinder the maintenance work of equipment.
Preferably, the terminal module further includes factory director's module, factory director's module and the monitoring module electric signal
Connection, the monitoring module is pre-stored with maintenance time d days of relevant device corresponding failure, if device fails were more than d days
Maintenance is not completed also, and the monitoring module issues fault message to factory director's terminal module.By the way that more higher leveled factory is arranged
Long module realizes the monitoring management to shop equipment failure, to monitor the fault message of shop equipment in real time by factory director, promotes
Maintenance department and manufacturing department timely complete the maintenance of faulty equipment.
Preferably, the monitoring module receives setting for factory director's module, manufacturing department's module and maintenance department's module feedback
When the information that standby failure is resolved, the monitoring module releases alarm signal.
Preferably, the terminal module further includes general manager's module, general manager's module and monitoring module electricity
Signal connection, the monitoring module are pre-stored with maintenance time h days, h > d, if equipment fault is more than not complete maintenance also in h days,
The monitoring module issues fault-signal to general manager's module.By the way that general manager's module is arranged, realize to shop equipment ratio
The more higher leveled management of factory director, management work of the completion for promoting factory director more positive to factory.
Preferably, the monitoring module receives general manager's module, factory director's module, manufacturing department's module and maintenance
When the information that the equipment fault of portion's module feedback is resolved, the monitoring module releases alarm signal.
It preferably, further include card module and long-range card reading module, each equipment operation tour personnel carries
There is card module corresponding thereto, the card module record has the employee number of equipment operation tour personnel, the long distance
From card reading module for reading the employee number in the card module, the long-range card reading module and the monitoring at a distance
Module is electrically connected, and the monitoring module is pre-stored with the information on duty of the corresponding operation tour personnel of shop equipment, the prison
Control module is pre-stored with L meters of scanning distance of long-range card reading module, wherein when shop equipment breaks down, is mounted on hair
Long-range card reading module beside the shop equipment of raw failure is scanned card module at interval of time T1 minute, records work
The time that the employee number and operation tour personnel for operating tour personnel when plant breaks down in L meters of ranges occur, if
When long-range card reading module does not scan the information for arriving card module yet after equipment fault duration T 2 minutes, the monitoring module
Signal of leaving the post is sent to manufacturing department's module.In order to ensure the normal operation of equipment, every equipment arranges have operation to make an inspection tour
Personnel, problem can be solved timely when ensuring device fails or fortuitous event, to avoid operation tour personnel from arrogating to oneself
From leaving the post, identification is read using long-range card reading module in device fails and behaviour that when recording equipment breaks down occurs
Make the employee number of tour personnel and the time of appearance, in order to investigate the responsibility that operating staff is left the post without authorization, makes employee not
Dare to leave the post without authorization.
It preferably, further include human body quantity identification module, human body quantity identification module L meters of ranges for identification
The number of interior operation tour personnel, if the number that the long-range card reading module reads card module is known greater than human body quantity
When personnel's number that other module recognizes, the monitoring module sends signal of leaving the post to manufacturing department's module.Card module is logical
It is often wearable device, and workshop usually only operates tour personnel, in order to avoid there is operation tour personnel and card
Module separation, that is, avoid operation tour personnel by card module be retained in by equipment and personnel not the case where, monitoring module
The number of the card module read by the number and long-range card reading module that recognize human body quantity identification module carries out
Simple comparison judgement, if the number for card module occur is greater than the number of operation tour personnel, can judge to occur personnel from
Hilllock.
The present invention is include at least the following beneficial effects: the present invention is quickly fed back fault message by fault detection module
Quickly feed back information to terminal module to monitoring module, and by monitoring module, with coordinate all quarters concerned quickly to failure into
Row processing；By the way that more higher leveled factory director's module is arranged, the monitoring management to shop equipment failure is realized, with real-time by factory director
The fault message for monitoring shop equipment, promotes maintenance department and manufacturing department timely to complete the maintenance of faulty equipment, avoids delaying feelings
The appearance of condition；By long-range card reading module and human body quantity identification module, when monitoring simultaneously recording equipment failure generation, equipment
Operation tour personnel's information around failure fulfils job duty to promote to operate tour personnel's intuition, avoids the occurrence of operation and patrol
It leaves the post without authorization depending on personnel.The present invention has faulty equipment maintenance in time and operation tour personnel's intuition is promoted to fulfil job duty
The advantages that.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Specific embodiment
The present invention is described in further detail below, to enable those skilled in the art's refer to the instruction text being capable of evidence
To implement.
Embodiment
A kind of alarm network system for shop equipment failure, comprising:
Fault detection module, is used to detect whether shop equipment to break down；
Alarm module is used to issue the shop equipment to break down alarm signal, the alarm module and the event
Hinder detection module to be electrically connected；
Terminal module, is used to receive the fault message of shop equipment, and the terminal module is mobile phone, tablet computer etc.；
Monitoring module, the fault message for the equipment that is used to monitor and direct a factory, the monitoring module pass through wireless transmission
Module is connect with the terminal module electric signal, and the monitoring module is electrical with the fault detection module and alarm module respectively
Connection；
Wherein, when the fault detection module detects that shop equipment breaks down, the alarm module is sounded an alarm, institute
It states monitoring module and issues malfunction notification to the terminal module.
On the basis of the above embodiments, in one embodiment, the terminal module includes manufacturing department's module and dimension
Portion's module is repaired, when the fault detection module detects that shop equipment breaks down, work that the monitoring module will break down
Number, the title of equipment, the model of equipment and the failure cause in the place workshop of plant are sent to maintenance department's module and system
Portion's module is made so that corresponding technical staff is discharged in time and repairs under the coordination of manufacturing department to faulty equipment for maintenance department.
Make maintenance department fast under the supervision of manufacturing department to manufacturing department and maintenance department by timely reporting the production equipment to break down
Maintenance of the completion of speed to equipment, avoids maintenance department from delaying the maintenance of equipment because slack.
On the basis of the above embodiments, in one embodiment, after the maintenance of maintenance department's completion faulty equipment, the prison
When the equipment that control module receives maintenance department's module and manufacturing department's module feedback completes repair message, the monitoring module solution
Except the alarm signal of alarm module.By that could release alarm signal, utilize life under the common confirmation of maintenance department and manufacturing department
Supervision maintenance department, production portion completes the maintenance work of faulty equipment in time.
On the basis of the above embodiments, in one embodiment, the terminal module further includes factory director's module, the factory
Long module is connect with the monitoring module electric signal, and the monitoring module is pre-stored with the maintenance time of relevant device corresponding failure
D days, if device fails are more than not complete within d days maintenance also, the monitoring module issued failure to factory director's terminal module
Information.By the way that more higher leveled factory director's module is arranged, the monitoring management to shop equipment failure is realized, to supervise in real time by factory director
The fault message for controlling shop equipment, promotes maintenance department and manufacturing department timely to complete the maintenance of faulty equipment.
On the basis of the above embodiments, in one embodiment, the monitoring module receives factory director's module, manufacturing department
When the information that the equipment fault of module and maintenance department's module feedback is resolved, the monitoring module releases alarm signal.
On the basis of the above embodiments, in one embodiment, the terminal module further includes general manager's module, described
General manager's module is connect with the monitoring module electric signal, and the monitoring module is pre-stored with maintenance time h days, h > d, if setting
Standby failure is more than not complete within h days maintenance also, and the monitoring module issues fault-signal to general manager's module.It is total by being arranged
Manager module is realized to shop equipment management more higher leveled than factory director, pipe of the completion for promoting factory director more positive to factory
Science and engineering is made.
On the basis of the above embodiments, in one embodiment, the monitoring module receive general manager's module,
When the information that the equipment fault of factory director's module, manufacturing department's module and maintenance department's module feedback is resolved, the monitoring module
Release alarm signal.
It on the basis of the above embodiments, in one embodiment, further include card module and long-range card reading module,
Each equipment operation tour personnel carries card module corresponding thereto, and the card module record has equipment operation to patrol
Depending on the employee number of personnel, the long-range card reading module is used to read the employee number in the card module, institute at a distance
It states long-range card reading module and the monitoring module is electrically connected, the monitoring module is pre-stored with the corresponding operation of shop equipment
The information on duty of tour personnel, the monitoring module are pre-stored with L meters of scanning distance of long-range card reading module, wherein work as work
When plant breaks down, the long-range card reading module beside the shop equipment to break down is mounted at interval of time T1 points
Clock is scanned card module, operates the employee number of tour personnel when record shop equipment breaks down in L meters of ranges
The time occurred with operation tour personnel, if long-range card reading module is not scanned yet to card after equipment fault duration T 2 minutes
When the information of piece module, the monitoring module sends signal of leaving the post to manufacturing department's module.In order to ensure the normal fortune of equipment
Row, every equipment arrange have operation tour personnel, and problem can obtain in time when ensuring device fails or fortuitous event
Solution, for avoid operation tour personnel leave the post without authorization, in device fails using long-range card reading module read identification
And time of the employee number of operation tour personnel and appearance that recording equipment occurs when breaking down, in order to investigate operation
The responsibility that employee leaves the post without authorization makes employee that dare not leave the post without authorization.
It on the basis of the above embodiments, in one embodiment, further include human body quantity identification module, the human body number
The number that operates tour personnel of the identification module for identification in L meter ranges is measured, if the long-range card reading module reads card
When the number of piece module is greater than personnel's number that human body quantity identification module recognizes, the monitoring module is to manufacturing department's mould
Block sends signal of leaving the post.Card module is usually wearable device, and workshop usually only operates tour personnel, in order to keep away
Exempt from appearance operation tour personnel to separate with card module, that is, operation tour personnel is avoided to be retained in card module by equipment and people
Member but not the case where, monitoring module is read by the number that recognizes human body quantity identification module and long-range card reading module
The number of the card module arrived carries out simple comparison judgement, if the number for card module occur is greater than of operation tour personnel
Number, can judge that personnel occur leaves the post.
On the basis of the above embodiments, in one embodiment, monitoring module records and stores equipment fault generation
The time of number, the time of generation and safe operation.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With.It can be applied to various suitable the field of the invention completely.It for those skilled in the art, can be easily
Realize other modification.Therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and shown here as with description embodiment.
Claims (9)
1. a kind of alarm network system for shop equipment failure, comprising:
Fault detection module, is used to detect whether shop equipment to break down；
Alarm module, is used to issue the shop equipment to break down alarm signal, and the alarm module and the failure are examined
Module is surveyed to be electrically connected；
Terminal module is used to receive the fault message of shop equipment；
Monitoring module, the fault message for the equipment that is used to monitor and direct a factory, the monitoring module pass through wireless transport module
It is connect with the terminal module electric signal, the monitoring module electrically connects with the fault detection module and alarm module respectively
It connects；
Wherein, when the fault detection module detects that shop equipment breaks down, the alarm module is sounded an alarm, the prison
It controls module and issues malfunction notification to the terminal module.
2. the alarm network system according to claim 1 for shop equipment failure, the terminal module includes manufacture
Portion's module and maintenance department's module, when the fault detection module detects that shop equipment breaks down, the monitoring module will
Number, the title of equipment, the model of equipment and the failure cause in the place workshop of the shop equipment to break down are sent to dimension
Portion's module and manufacturing department's module are repaired so that corresponding technical staff is discharged and under the coordination of manufacturing department to failure in maintenance department in time
Equipment repairs.
3. the alarm network system according to claim 2 for shop equipment failure, maintenance department completes faulty equipment
After maintenance, when the equipment that the monitoring module receives maintenance department's module and manufacturing department's module feedback completes repair message,
The monitoring module releases the alarm signal of alarm module.
4. the alarm network system according to claim 2 for shop equipment failure, the terminal module further includes factory
Long module, factory director's module are connect with the monitoring module electric signal, and it is corresponding that the monitoring module is pre-stored with relevant device
The d days maintenance time of failure, if device fails are more than not complete within d days maintenance also, the monitoring module is whole to the factory director
End module issues fault message.
5. the alarm network system according to claim 4 for shop equipment failure, the monitoring module receive factory
When the information that the equipment fault of long module, manufacturing department's module and maintenance department's module feedback is resolved, the monitoring module solution
Except alarm signal.
6. the alarm network system according to claim 4 for shop equipment failure, the terminal module further include total
Manager module, general manager's module are connect with the monitoring module electric signal, and the monitoring module is pre-stored with maintenance time h
It, h > d, if equipment fault is more than not complete within h days maintenance also, the monitoring module issues failure letter to general manager's module
Number.
7. the alarm network system according to claim 6 for shop equipment failure, the monitoring module receive institute
When stating the information that the equipment fault of general manager's module, factory director's module, manufacturing department's module and maintenance department's module feedback is resolved,
The monitoring module releases alarm signal.
8. the alarm network system according to claim 2 for shop equipment failure further includes card module and remote
Apart from card reading module, each equipment operation tour personnel carries card module corresponding thereto, the card module note
Record has the employee number of equipment operation tour personnel, and the long-range card reading module for reading in the card module at a distance
Employee number, the long-range card reading module and the monitoring module be electrically connected, and the monitoring module is pre-stored with factory
The information on duty of the corresponding operation tour personnel of equipment, the monitoring module are pre-stored with L meters of scanning distance of remote module,
Wherein, when shop equipment breaks down, be mounted on long-range card reading module beside the shop equipment to break down at interval of
Time T1 minute is scanned card module, operates tour personnel's when record shop equipment breaks down in L meters of ranges
The time that employee number and operation tour personnel occur, if card module is not arrived in scanning yet after equipment fault duration T 2 minutes
Information when, the monitoring module is left the post signal to manufacturing department's module transmission.
9. the alarm network system according to claim 8 for shop equipment failure further includes human body quantity identification mould
Block, the number of the human body quantity identification module operation tour personnel in L meters of ranges for identification, if the long-range card reading
Module read card module number be greater than human body quantity identification module recognize personnel's number when, the monitoring module to
Manufacturing department's module sends signal of leaving the post.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910507634.9A CN110376978A (en) | 2019-06-12 | 2019-06-12 | Alarm network system for shop equipment failure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910507634.9A CN110376978A (en) | 2019-06-12 | 2019-06-12 | Alarm network system for shop equipment failure |
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| Publication Number | Publication Date |
|---|---|
| CN110376978A true CN110376978A (en) | 2019-10-25 |
Family
ID=68250182
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910507634.9A Pending CN110376978A (en) | 2019-06-12 | 2019-06-12 | Alarm network system for shop equipment failure |
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| Country | Link |
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| CN (1) | CN110376978A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114995224A (en) * | 2022-05-26 | 2022-09-02 | 天津三和铁制品有限公司 | A core lowering monitoring method, device, electronic device and medium |
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| CN106066254A (en) * | 2016-05-25 | 2016-11-02 | 浙江大学 | Factory based on Internet of Things fault detects and alignment system and method in real time |
| CN106527370A (en) * | 2016-11-23 | 2017-03-22 | 合肥星服信息科技有限责任公司 | Equipment fault alarm device used for factory workshop |
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2019
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Patent Citations (5)
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| CN202887229U (en) * | 2012-06-21 | 2013-04-17 | 惠州紫旭科技有限公司 | RFID wristband used for monitoring and positioning people, and RFID monitoring system |
| CN104639587A (en) * | 2013-11-13 | 2015-05-20 | 沈阳新松机器人自动化股份有限公司 | Robot fault monitoring system and method based on Internet of Things |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191025 |
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| RJ01 | Rejection of invention patent application after publication |