CN106444659A - Production management method and system for stamping workshop - Google Patents
Production management method and system for stamping workshop Download PDFInfo
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- CN106444659A CN106444659A CN201610838712.XA CN201610838712A CN106444659A CN 106444659 A CN106444659 A CN 106444659A CN 201610838712 A CN201610838712 A CN 201610838712A CN 106444659 A CN106444659 A CN 106444659A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 101
- 238000007726 management method Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 9
- 238000004080 punching Methods 0.000 claims description 28
- 230000002159 abnormal effect Effects 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 7
- 230000004913 activation Effects 0.000 claims description 5
- 238000001994 activation Methods 0.000 claims description 5
- 238000012790 confirmation Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 241001269238 Data Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007474 system interaction Effects 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 238000013518 transcription Methods 0.000 description 1
- 230000035897 transcription Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a production management method for a stamping workshop. The method comprises the following steps: a server receives and stores a production order in a relational database thereof; a field controller acquires the serial number of a mold and the job number of a worker, and acquires the production data of a stamping press to obtain a stamping production count; the field controller uploads the acquired serial number of the mold, the job number of the worker and the stamping production count to the server to form a real-time updated production record; the server judges whether the stamping production count meets the requirement of the order or not according to the production order, and if the requirement of the order is met, transmits a production stopping instruction to the field controller, wherein the field controller regularly sends acquired data to the server, and after receiving the data, the server verifies the data, performs invalid data processing if the data is failed to be verified, and if the data is successfully verified, performs data parsing and data processing and generates and stores a production record in the relational database for real-time updating.
Description
Technical field
The present invention relates to a kind of production management method of press workshop and its system.
Background technology
With the development of economic globalization, the market competitive pressure that manufacturing is faced is increasingly severe, for tackling market
Keen competition, the spare and accessory parts that press workshop produces also will meet higher requirement；Need the mode of production of enterprise and tissue
Mode is by production model traditional, that production in enormous quantities pattern is changed into the multi items met customer need, small lot.
At present, the press workshop production operation management of China depends on manual management pattern, that is, with manual transcription's paper
The mode of matter inventory is monitored to production process and follows the tracks of, and this mode relies primarily on artificial operation it is impossible to real-time obtain
The critical data of production scene, it is difficult to ensure that the accuracy of production activity information needed and promptness, does not accomplish that quick response is given birth to
Produce change.
Content of the invention
The present invention provides a kind of production management method and system of press workshop so that the production process of press workshop reaches
Informationization, thus improve production efficiency.
A kind of production management method of press workshop of the present invention, comprises the following steps：Server receives and produces order simultaneously
It is stored in its relational database；Field controller collection die number and employee's job number, and obtain the creation data of stamping machine
Counted with obtaining punching production；The die number collecting, employee's job number and punching production are counted and upload by field controller
To server, to form the record of production of real-time update；And according to producing order, server judges that punching production counting is
The no instruction reaching order requirements, if having reached order requirements, assigning stopping production to field controller；Wherein, scene
Controller timing is by the employee collecting job number, die number, punching production counts, employee produces counting, the punching press time, standby
The data is activations such as time, to server, after server receives these data, verify to these data；If verifying unsuccessfully,
Then carry out invalid data process；If verifying successfully, carrying out data parsing, data processing, then generating a record of production and protecting
Exist in relational database to realize real-time update.
A kind of production management system of press workshop that the present invention provides, including：Field controller, compiles for gathering mould
Number, the creation data of employee's job number and stamping machine；And server, produce order for receiving, from field controller reception person
Work job number, die number and the production note forming real-time update by the creation data acquisition punching production counting of stamping machine
Record, and judge punching production counts whether reach order requirements according to described production order, if reaching order requirements,
Assign the instruction stopping producing to field controller；Wherein, the employee collecting job number, mould are compiled by field controller timing
Number, punching production counts, employee produces counting, the punching press time, the data is activation such as stand-by time to server, server receives
After these data, these data are verified；If verifying unsuccessfully, carry out invalid data process；If verifying successfully, carry out
Data parsing, data processing, then generate a record of production and are saved in relational database to realize real-time update.
The invention enables the relevant information of press workshop achieves transparence, improve enterprise management level, reduce people
Work cost；Improve the productivity effect of enterprise.
Brief description
Fig. 1 is the production management system structural principle block diagram of the press workshop of the present invention；
Fig. 2 is the Human-computer Interactive Design flow chart of the production management method of press workshop of the present invention；
Fig. 3 is the flow chart of the production management system process abnormal conditions of the press workshop of the present invention.
Specific embodiment
As shown in figure 1, the production management method of the press workshop of the present invention comprises the following steps：Server receives production and orders
List is simultaneously stored in itself relational database；Field controller utilizes RFID technique collection die number and employee's job number,
And combine to obtain the creation data of stamping machine by capturing the PLC signaling point on stamping machine control panel；In LED display not
Light the different real time status information of correspondence with the LED of color.Field controller respectively with timing and not timing two ways,
These information gathering are sent to server by workshop network carry out processing, store, and form a real-time synchronization and update
The record of production.Acquired production number of packages is contrasted by server with producing order, to judge whether to complete production task,
If completed, send the instruction stopping producing.
The production order of press workshop is an Excel file having customized, and is the existing resources of production according to enterprise
Integrate with the market demand.For the ease of producing assigning of order, company manager passes through equipped with workshop management software
Pc client import corresponding Excel file, then the content being read is stored among relational database.
The production management system of the press workshop of the present invention adopts two kinds of RFID reader respectively as reading die number
Equipment with employee's job number.Generally, the workpiece producing the corresponding different structure of order of different batches, different processing
The different mould of part correspondence.When here, using C236023 ultrahigh frequency RFID reader collection die number, be with RFID electronics
Label collocation completes；In advance die number information need to be write in this electronic tag, be then embedded within corresponding mould,
Ultrahigh frequency readers by being placed in above mould read out the die number information inside electronic tag again.Employee's job number
Collection using specialize in employee check card use EM series non-contact radio-frequency ID card reader.Both RFID reader all carry
RS232 serial communication interface, it is connected with the serial ports on field controller, can achieve two by corresponding software programming
The communication of person.
The control system of stamping machine mainly with PLC as core, for the equipment feature of stamping machine, rushed by capture by the system
PLC pulse signal point on press control panel combines and to obtain stamping machine creation data, and this creation data is translated in real time
Status information, punching production counting, punching press time, power consumption etc..Master controller controls according to live real time status information
LED display action, green light, that is, it is in production model；Amber light is bright to be in standby mode；When red is in shutdown mould
Formula；Lamp goes out entirely, i.e. machine shutdown.Stamping machine often produces a workpiece, and punching production counts and employee counts and automatically Jia one.
From the beginning of operator's operation stamping machine produces, field controller can sporadically receive employee and check card certification, mould
Tool numbering certification, PLC pulse signal change information, as long as a kind of situation generation of this three, field controller will collect
Employee's job number, die number, punching production count, employee produces the critical datas such as counting, punching press time, stand-by time and passes through car
Between network upload onto the server.Meanwhile, in order to ensure gathered data is safe and reliable, prevent workshop network from occurring sporadic
Collapse leads to data transfer up or not imperfect, field controller again in the way of " heartbeat packet " timing, that is, every 30 seconds
By the employee collecting job number, die number, punching production counts, employee produces the keys such as counting, punching press time, stand-by time
Data is activation is to server.After server receives these data, these data are verified.If verifying unsuccessfully, carry out
Invalid data is processed；If verifying successfully, carrying out data parsing, data processing, then generating a record of production and being saved in pass
It is in database, the collection information real-time update that this record of production uploads according to field controller.
While generating and update the record of production, acquired punching production is counted and is carried out with production order by server
Contrast, to judge whether to complete production task, if completed, sends, to field controller, the instruction stopping producing, at this moment
Field controller controls LED display to be shown as red light, points out operation employee to stop producing.
Operation employee clocks out, and field controller sends next for the employee of collection authentication information to server, services
While device receives employee's next authentication information, the cumulative time on duty of this employee is counted by algorithm computing and produces effect
Rate, as the foundation of performance appraisal, itself and other gathered datas is stored in the record of production in the lump, and stops updating described production
Record.
8 road dc switch amount collection input channels are provided with altogether on field controller hardware circuit and 4 road dc switch amounts are defeated
Go out passage, be adapted to the stamping machine of different model and the following demand increasing collection signal, have preferable extensibility and
Flexibility.For preventing electromagnetic interference and electrical safety all using Phototube Coupling input and output.
As shown in Fig. 2 being Human-computer Interactive Design flow chart.The human-computer interaction function good for realizing system, in stamping machine
Side be provided with touch-screen display module.This touch-screen display module carries RS232 serial communication interface, with field controller
On serial ports be connected, the two is communicated by Modbus rtu protocol, and the frame format of Modbus is simple, compact, easy-to-understand,
It is easy to develop.It is big that the main contents of system interaction include workman's rights management, quality management, mold management and scheduling scheduling four
Part.By this touch-screen, workman and system can realize real-time, easy man-machine interaction, largely enrich and are
The data acquisition function of system, preferably feed back on-site situation.
Meanwhile, be provided with electronic board in workshop, this electronic board can show Workshop Production information in real time, such as group,
Time, produce odd numbers, equipment fault, line running state and actual production, target output, qualification rate, stop line time, peace
Full accident etc..Electronic board is a kind of performance of visualizing management, open-and-shut performance currently whole production equipment situation, when
When having new production information to change, electronic board synchronized update, facilitate the administrative staff of enterprise to grasp the life in workshop in time
Occurrence condition simultaneously adjusts production schedules it is achieved that enterprise managing integrated, the informationalized requirement of data transfer, substantially increases
The workshop management level of punching press enterprise.
Furthermore, when an exception occurs, when such as there is equipment fault or security incident, field controller is timely
Abnormal information is sent to server, after server parsing, confirmation, this abnormal information is simultaneously sent to two or two
Above director, within the predetermined time limit of server, will have scenario described below：The first situation, only receives one and bears
The instruction of duty people；Second situation, receives the instruction of two or more director；The third situation, does not receive
The instruction of any director.
In the first scenario, the instruction (i.e. single instruction) that system execution uniquely receives；In the latter case, exist
Within the predetermined time, server mutually notifies the instruction of all directors so that each director can learn that other are born
The instruction of duty people, can be mutually coordinated between each director, determines optimum, final instruction to server (i.e. multiple fingers
Make)；If not sending final instruction between each director, server carries out the work of next step according to predetermined rule
Make.
In a third case, server assigns, to stamping machine, the instruction that stops production immediately, and LED display is shown as red simultaneously
Lamp, points out operator to stop producing.
In the latter case, receive the instruction of two or more director, server is by all directors
Instruction mutually notify so that each director can learn the instruction of other directors, can be mutual between each director
Coordinate, determine optimum, final instruction to server；After exceeding the predetermined time, if each is responsible for not sending per capita
Final instruction, system carries out the work of next step according to predetermined rule, and predetermined rule is excellent according to each director
First level is arranged, and such as director is divided into prime principal, the second director and the 3rd director etc..Prime principal
Priority is higher than the second director, and the priority of the second director is higher than the priority of the 3rd director, by that analogy；Work as presence
The instruction of prime principal, then carry out further work according to the instruction of prime principal；Finger without prime principal
Order, but there is the instruction of the second director, then carry out the work of next step according to the instruction of the second director, by that analogy.This
Sample, when an exception occurs, the program of the timely management and control of people and automatic acquiescence can be tied by the production management system of the present invention automatically
Close to carry out next step action, realize double shield, embody security.
In process of production, data acquisition is capable of ERP (Enterprise to the production management system of the present invention
Resource Planning, enterprise resource planning) instruction issuing and PCS (Process Control System, mistake
Process control system) data upload, the production history of record product, monitor in real time production process, confirm manufacturing process flow, punching
Whether pressure parameter mates, and solves the relatively single weak point of existing stamping machine systemic-function, this production management system liquidates
Press related data automatic data collection, by the wireless network in workshop, collection critical data is sent to host computer server and carries out
Analysis, process, storage.And, the production management system of the present invention can also pass through Terminal Server Client or mobile platform client
Monitor in real time manufacture process, and realize the inquiry of creation data, statistics, analysis；It is plan operation and the life of enterprise in time
The command scheduling of product activity provides reliable data supporting.
Claims (6)
1. a kind of production management method of press workshop is it is characterised in that comprise the following steps：
Server receives and produces order and be stored in its relational database；
Field controller collection die number and employee's job number, and obtain the creation data of stamping machine in terms of obtaining punching production
Number；
The die number collecting, employee's job number and punching production are counted and upload onto the server by field controller, to be formed
The record of production of real-time update；And
According to production order, server judges punching production counts whether reach order requirements, if reaching order requirements,
Then assign, to field controller, the instruction stopping producing；
Wherein, field controller timing by the employee collecting job number, die number, punching production count, employee produce count,
The data is activations such as punching press time, stand-by time, to server, after server receives these data, carry out school to these data
Test；If verifying unsuccessfully, carry out invalid data process；If verifying successfully, carrying out data parsing, data processing, then generating
One record of production is saved in relational database to realize real-time update.
2. the production management method of press workshop according to claim 1 is it is characterised in that further include following step
Suddenly：If among production process, when an exception occurs, field controller in time by abnormal information to transmitting server, server
After parsing, confirmation, abnormal information is simultaneously sent to two or more director.
3. the production management method of press workshop according to claim 2 is it is characterised in that further include following step
Suddenly：If among production process, when an exception occurs, abnormal information is sent to server, server by field controller in time
After parsing, confirmation, abnormal information is simultaneously sent to two or more director, if only single instruction is returned
Back to server, server executes this single instruction.
4. the production management method of press workshop according to claim 2 is it is characterised in that further include following step
Suddenly：If among production process, when an exception occurs, abnormal information is sent to server, server by field controller in time
After parsing, confirmation, abnormal information is simultaneously sent to two or more director, within the predetermined time,
When server receives the instruction of two or more director, the instruction of all directors is mutually notified so that each
Individual director can learn the instruction of other directors；After exceeding the predetermined time, if each is responsible for not sending per capita
Whole instruction, server carries out the work of next step according to predetermined rule.
5. the production management method of press workshop according to claim 2 is it is characterised in that further include following step
Suddenly：If among production process, when an exception occurs, abnormal information is sent to server, server by field controller in time
After parsing, confirmation, abnormal information is simultaneously sent to two or more director, within the predetermined time,
Server is not received by any instruction, then execute the instruction of stopping production.
6. a kind of production management system of press workshop is it is characterised in that include：
Field controller, for gathering the creation data of die number, employee's job number and stamping machine；And
Server, produces order for receiving, and receives employee's job number, die number and by the life of stamping machine from field controller
Produce data and obtain punching production counting to form the record of production of real-time update, and judge that punching press is given birth to according to described production order
Producing and count whether reach order requirements, if having reached order requirements, assigning, to field controller, the instruction stopping producing；
Wherein, field controller timing by the employee collecting job number, die number, punching production count, employee produce count,
The data is activations such as punching press time, stand-by time, to server, after server receives these data, carry out school to these data
Test；If verifying unsuccessfully, carry out invalid data process；If verifying successfully, carrying out data parsing, data processing, then generating
One record of production is saved in relational database to realize real-time update.
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| CN201610838712.XA CN106444659B (en) | 2016-09-21 | 2016-09-21 | A kind of production management method and system of press workshop |
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| CN201610838712.XA CN106444659B (en) | 2016-09-21 | 2016-09-21 | A kind of production management method and system of press workshop |
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| CN106444659A true CN106444659A (en) | 2017-02-22 |
| CN106444659B CN106444659B (en) | 2019-02-15 |
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Cited By (9)
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| WO2018205203A1 (en) * | 2017-05-11 | 2018-11-15 | 深圳市柘叶红实业有限公司 | Mould intelligent management system and management method |
| CN111221310A (en) * | 2020-02-03 | 2020-06-02 | 浙江杰克智能缝制科技有限公司 | System and method for acquiring utilization rate of sewing workshop |
| CN111240286A (en) * | 2020-01-19 | 2020-06-05 | 珠海格力电器股份有限公司 | System and method for reducing misjudgment of line stop reason |
| WO2020199639A1 (en) * | 2019-04-03 | 2020-10-08 | 长电科技（宿迁）有限公司 | Automated control system for functional module and control method thereof |
| CN112215468A (en) * | 2020-09-14 | 2021-01-12 | 贵州东冠科技有限公司 | Workload statistical system and method |
| CN112468579A (en) * | 2020-11-25 | 2021-03-09 | 苏州德森斯特通信技术有限公司 | Punching equipment networking monitored control system |
| CN112547970A (en) * | 2020-10-31 | 2021-03-26 | 江阴市新万沅机件有限公司 | Molding simulation system and method for production of washing machine inner barrel stamping part |
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| CN111240286A (en) * | 2020-01-19 | 2020-06-05 | 珠海格力电器股份有限公司 | System and method for reducing misjudgment of line stop reason |
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| WO2023193619A1 (en) * | 2022-04-09 | 2023-10-12 | 广州达宝文汽车设备集团有限公司 | Unmanned intelligent manufacturing system |
| CN114449023A (en) * | 2022-04-11 | 2022-05-06 | 成都秦川物联网科技股份有限公司 | Double-front-split-platform type industrial Internet of things and control method thereof |
| CN114449023B (en) * | 2022-04-11 | 2022-06-17 | 成都秦川物联网科技股份有限公司 | Double-front-split-platform type industrial Internet of things and control method thereof |
| US11586183B1 (en) | 2022-04-11 | 2023-02-21 | Chengdu Qinchuan Iot Technology Co., Ltd. | Industrial internet of things with dual front sub platform and control methods thereof |
| US11860610B2 (en) | 2022-04-11 | 2024-01-02 | Chengdu Qinchuan Iot Technology Co., Ltd. | Systems of industrial internet of things for industrial production control and control methods thereof |
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