CN103984326B - Production management system and method - Google Patents
Production management system and method Download PDFInfo
- Publication number
- CN103984326B CN103984326B CN201410231796.1A CN201410231796A CN103984326B CN 103984326 B CN103984326 B CN 103984326B CN 201410231796 A CN201410231796 A CN 201410231796A CN 103984326 B CN103984326 B CN 103984326B
- Authority
- CN
- China
- Prior art keywords
- fault
- control device
- production line
- information
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to information-oriented production management field, disclose a kind of production management system, return including fault and control device, input-output control unit, information control device, display device and remote control, the fault message that control device returns is returned by analyzing fault, it is analyzed realizing production management to the running status of production line, simultaneously can also the relation of yield and fault rate be analyzed by each procedure relevant information with on production line by collection, thus optimize production procedure, also disclose that a kind of production management method simultaneously.It is an advantage of the current invention that collection data acquisition, analyze, manage and be shown as one, there is the functions such as data backup, Network Synchronization monitoring and production status on-site supervision, strong adaptability simultaneously, there is preferable using value.
Description
Technical field
The present invention relates to information-oriented production management field, particularly to a kind of production management system and a kind of life
Produce management method.
Background technology
In the production line of existing factory, along with the renewal of produced product, manufacturing procedure day by day increases, and leads
Causing the information relevant to production process day by day to increase, manager is when in the face of all multi information, the most at a loss as to what to do,
Do not know to be set about being managed by where.Due to production process another increasing brought problem just
It is Frequent Troubles on production line, owing to operation quantity is more, therefore coordinates between each procedure
Become the most difficult a kind of task.
In prior art, often use liner fraction that the lot of essential factors affecting production process is divided one by one
Analysis, or select the most important key element and be analyzed, often cannot contain various bursts on production line because of
Element.It addition, in the running of production line, various uncertain factors are more, by gathering fixed data
Ruuning situation to production line is analyzed the data analysing method of management, also cannot be analyzed number accurately
According to.Manager cannot obtain accurately on the basis of analytical data, often can only use traditional management hands
Section is managed, and management method is difficult to take whole production line into account, causes production efficiency to get a promotion, harm
Hinder the effective control to product cost.
In view of this, it is necessary to research and develop and a kind of various data on production line comprehensively can be analyzed, can
To adapt dynamically to the various catastrophic failures on production line, the various states on production line can be monitored, thus
Reach novel production management system and the method for high-efficiency management.
Summary of the invention
The present invention is directed to the shortcoming that prior art management inefficiency maintenance response speed cannot record, it is provided that
Novel production management system and method, the monitoring carried out for the ruuning situation of procedure each to production line and
The statistics of data, thus reach to promote to produce, put forward high efficiency purpose.
For achieving the above object, the present invention can take following technical proposals:
Production management system, returns including fault and controls device, input-output control unit, information control dress
Put, display device and remote control；Wherein,
Fault returns control device and is used for collecting the fault message sent on production line, and fault returns and controls device
Each production process is carried out one with production line operation personnel, raw material, part, middle groups piece installing and instrument
One is corresponding, described production process include respectively one or several operator and quantitative raw material, part,
Middle groups piece installing and instrument；
Input-output control unit sends to information for fault returns the fault message controlled collected by device
Control device；
Information control device is used for receiving fault message, according to the production process described in activity time table and life
Produce line operator, raw material, part, corresponding relation between middle groups piece installing and instrument, record and unite
Counting the fault message of every procedure, the fault message according to adding up the every procedure obtained calculates every procedure
Actual OEE value, by the actual OEE value of every procedure and the plan OEE value pre-entered, yellow face limit value
And limit value of blushing compares, when the error of actual OEE value with plan OEE value is less than yellow face limit value then
Returning green face-like state, described green face-like state then shows that production line is in normal operating conditions；
The duty of the production line that display device is returned for showing information control device；
The life that remote control is preserved in information control device recalls information being controlled device at far-end
Producing data, and show in remote client end, described creation data includes fault message and actual OEE
Value, described remote client end includes the computer installation being connected by Ethernet with information control device.
In the embodiment of the present invention, described fault returns control device and includes that equipment stops line trigger and equipment
Not stopping line and help trigger, wherein, equipment stops line trigger for the situation occurring whole line to shut down at production line
Lower triggering fault message；Equipment does not stop line and helps trigger not stop line fault, described equipment for triggering equipment
Do not stop line fault be included in without that stop producing in the case of production line, need to take operator's time and
The affairs unrelated with operation production line.
In the embodiment of the present invention, an input-output control unit returns with multiple faults in one-to-many ground mode
Return control device to be connected.
In the embodiment of the present invention, described input-output control unit is additionally operable to store operation identifier, described
The fault that the quantity of operation identifier is equal to be connected with described input-output control unit returns and controls device
Quantity, each operation identifier respectively corresponding fault returns and controls device；When input and output control dress
Put and fault is returned the fault message controlled collected by device when sending to information control device, the most in the lump will
Return with fault and control the corresponding operation identifier transmission of device to information control device；Input and output control
After device receives fault message and operation identifier, rearrange the production process described in activity time table
And production line operation personnel, raw material, part, corresponding relation between middle groups piece installing and instrument.
In the embodiment of the present invention, input-output control unit also returns yellow face-like state and state of blushing, when
Actual OEE value and the error of plan OEE value return yellow face-like state when being more than yellow face limit value and be less than and blush limit value；
When actual OEE value and plan OEE are worth error to return, when being more than and blush limit value, state of blushing.
In the embodiment of the present invention, input-output control unit is additionally operable to record plan OEE value, actual OEE
It is worth, each procedure, action required personnel, the dwell time of every procedure needed for current production, production line
Downtime, the duty of production line and the historical record of fault message, the actual OEE described in calculating
Value compares each procedure needed for described plan OEE value, current production, action required personnel, every procedure
The historical record of dwell time, the downtime of production line and the duty of production line and fault message it
Between statistical correlation intensity, and obtain the work maximum on the impact of actual OEE value according to described statistical correlation intensity
Sequence, analysis procedure fault is on the impact of error and the variation of error between actual OEE value and plan OEE value
Reason.
In the embodiment of the present invention, also including data library device, described data library device passes through Ethernet and letter
Breath controls device and is connected, and data library device produces the activity time table of each product for preserving production line.
In the embodiment of the present invention, described fault message includes treating that material is worked as machine information when machine information, technique, changed
Machine information worked as by type, machine information is worked as in maintenance and quality works as machine information；When production line wait raw material, part or
During middle groups piece installing allotment, fault return control device sends treats that machine information worked as by material；When production line stop,
Fault return control device sends technique and works as machine information；When production line changes the product type produced, therefore
Barrier return control device sends to remodel works as machine information；The equipment that produces in production line or production line is tieed up
When repairing, fault return control device sends maintenance and works as machine information；When operator finds product quality problem,
Fault return control device sends quality and works as machine information.
In the embodiment of the present invention, also including interaction control device, described interaction control device is in real time
Adjustment information control device operational factor, it is possible to calculated for information control device data are carried out and
Time derivation.
Production management's method, applies a kind of production management method that above-mentioned production management system obtains.
The present invention has a significant technique effect:
Can effectively monitor each procedure in whole production line, monitoring range is wide, and adaptability is good,
Various types of production lines can be carried out effective monitoring and management, be particularly well-suited to that there is multiple working procedure, work
The production line that sequence is complicated.
Further, by gathering fault message, analyze fault message, between Working element and yield
Correlation degree, finds out the operation that relatedness is stronger, such that it is able to the focus operation obtained on production line, for it
Optimization between rear operation and integration provide an accurate guide.
Accompanying drawing explanation
Fig. 1 is the structural representation of production management system.
Fig. 2 is that fault returns the structural representation controlling device.
Fig. 3 is the schematic flow sheet producing management method.
Fig. 4 is the fault given by information control device-temporal information figure.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail.
Embodiment 1
Production management system, as shown in Figure 1, 2, returns including fault and controls device (101), input and output
Control device (102), information control device (103), display device (104) and remote control (105)；
Wherein,
Fault returns control device (101) and is used for collecting the fault message sent on production line, and fault returns control
Device processed (101) by each production process and production line operation personnel, raw material, part, middle groups piece installing with
And the instrument required for every procedure carries out one_to_one corresponding.In order to realize above-mentioned relation one to one, first,
Respective work should be respectively completed according to the quantity of operator required in each procedure, each operator
Time required for sequence and raw material, part, the middle groups piece installing required for every procedure or work must be obtained
Tool, adds up above-mentioned information, and works out activity time table, secondly, according to the work listed in activity time table
Sequence sequence arrangement distribution malfunctions returns and controls device (101), such as, and will be in raw material, part, middle assembling
Part or final products each gather unique individual identification information, enters between above-mentioned individual identification information
Row is interrelated become have mutual relation that the relation of mutually succession carries out contrasting according to being managed,
Thus, it is possible to use general production management's device to carry out assembly line, improve system of whole production management
That unites is universal.Under normal circumstances, fault returns control device (101) and is positioned at the operation position of operator,
It is connected with apparatus for production line by being electrically connected with, or can be that the operator of per pass operation grasps operation,
As the optional reduction procedure of one, fault returns control device (101) can include that equipment stops line trigger
(1011) and equipment do not stop line help trigger (1012), wherein, equipment stops line trigger (1011)
Stopping line fault for occurring whole line to trigger in the case of shutting down at production line, the equipment of pressing stops line trigger (1011)
Button i.e. mean that whole production line occurs in that the significant trouble that must stop；Equipment does not stop line and helps to trigger
Device (1012) is used for the equipment that triggers and does not stop line fault, and described equipment does not stop line fault and is included in without stopping raw
Produce that produce in the case of line, need to take operator's time and unrelated with operation production line affairs,
Usually, operator will not work the most on a production line, in order to process the time of certain some burst,
Or some cannot accurately control the situation of time, such as, carry out the change of production technology, insignificant part
Maintenance, the replacing of product type, supplement raw material or other materials and because product quality problem is led
Situation about causing, needs triggering equipment not stop line and helps trigger (1012), but equipment does not stop line help trigger
(1012), after button is pressed, operator stops the work on production line and transfers to process other affairs
Time still by information control device (103) record getting off, above-mentioned stop line fault and do not stop line fault close
Being referred to as fault message, after above-mentioned fault is excluded, fault returns control device (101) and then sends reset letter
Breath resets；Additionally, repositioning information can also pass through interaction control device (107) is sent directly to information
Control device (103), use this kind of reset mode generally for stopping line fault.Described production process is wrapped respectively
Include one or several operator and quantitative raw material, part, middle groups piece installing and instrument.Will be raw
The Type division producing line fault is that equipment does not stop line fault and equipment stops line fault, information control device (103)
Can not stop time of line fault by statistics equipment and obtain the practically necessary time of each procedure, permissible
Equipment is not stopped the timing statistics production history process as production line of line fault, thus has obtained one
Planting the index of the operating condition that can preferably reflect production line, this index substituted for existing raw by statistics
The problem measuring difficulty that the physical quantity of the operating condition producing certain procedure of line or production line is encountered, with
Time also simplify index.
Input-output control unit (102) is for returning by fault to the fault controlled collected by device (101)
Information sends to information control device (103), and in the present embodiment, input-output control unit (102) can
Thinking the data receiver dispensing device with function of exchange, this device passes through switch (108) by collected
Fault message or other data send to information control device (103), specifically, input and output control
Device (102) can select the I/O module with Ethernet or serial port linkage function.
Information control device (103) is used for receiving fault message, according to the production work described in activity time table
Sequence and production line operation personnel, raw material, part, corresponding relation between middle groups piece installing and instrument, note
Record and add up the fault message of every procedure, according to the fault message calculating per pass of every procedure that statistics obtains
The actual OEE value of operation, OEE is Overall Equipment Effectiveness (overall situation device efficiency)
Abbreviation, by the actual OEE value of every procedure and the plan OEE value pre-entered, yellow face limit value and red
Face limit value compares, and then returns green when actual OEE value is less than yellow face limit value with the error of plan OEE value
Face-like state, described green face-like state then shows that production line is in normal operating conditions.
In the present embodiment, information control device (103) is for the productivity ratio of workshop streamline, assembly line
Situation and the monitoring of process status and display, have Data Integration ability, can be to the data of separate sources
Compare, obtain the intensity correlation between data, and be indicated with chart.Information control device (103)
Any PLC, driver, instrument and bar code device etc. can be connected easily, in addition to display production information function,
Also there is journal function, long-range programing function etc..
Except display production line duty, information control device (103) still has a following function:
After fault message is given, in order to the relatedness understood between quality history and the production line of product
Or interact.Information control device (103) is still needed and to be set up following trendgram.Generally use variable
X, is typically expressed as abscissa, and variable Y, is typically expressed as vertical coordinate, sets up above trendgram.
In trendgram, variable X express time key element, including the total duration of operation of whole production line and by non-
Stop the yield dead time that line fault causes；Variable Y then represents yield key element, and this yield key element is usual
Quantification treatment is carried out, using the index after quantization as yield with the product quantity produced or by each procedure
Be indicated, generally, this quantification treatment can to the generic features of each procedure, such as time, operation
The quantity of complexity or required operator is indicated.After setting up trendgram, i.e. can produce
Correlation model is set up, it is even more important that the association between yield-fault can be used to come simple between amount and fault
Change the complicated tectonic relationship between multiple operation multivariate based on production history, play simplified model
Effect.Utilize above-mentioned trendgram, it is also possible to carry out model is automatically analyzed, and from the above-mentioned yield enumerated
Variable is found the basic reason causing change of production.It should be pointed out that, above-mentioned trendgram is permissible
It is expressed as a chart, the data association between above-mentioned timeliness key element and yield key element can be represented.
Further, for associating between the yield reflected in above-mentioned trendgram and fault, information
Control device (103) by the time period that yield is stagnated and all types of non-combination stopped between line fault
Seek associating between yield with fault further, for example, it is possible to by based on statistical analysis technique
The partial correlation coefficient of the route coefficient or graphical modeling that are divided into scattered structural analysis obtains.
Setting up trendgram, and after obtaining associating between yield with fault, in order to analyze raw material further
Etc. factor on yield and the impact of product quality that finally gives, be changed every day, there is complicated work
The product of sequence is object, and 2 or the key element of more than 2 in lock object, described key element is i.e. with above-mentioned
The index that the universal performance of each procedure is associated, such as, with OEE value actual in object and plan OEE
2 or the operation of more than 2 that value difference is maximum, locks generic features the wanting as object of this operation
Element.By lock object key element, can need to use raw material, part or middle groups piece installing to carry out having
The production process of processing or assembling is searched in production line and product quality variation is had influential basic operation.
As shown in Figure 4, Fig. 4 discloses by arranging operation obtained after machine information carries out above-mentioned analyzing and processing
Sequence table, is wherein positioned at Fig. 4 operation Line19-A topmost, shows in whole production line, Line19-A
For product quality variation being had the basic operation of maximum effect.
Display device (104) is used for showing the work shape of the production line that information control device (103) returned
State.
Remote control (105) is for controlling dress at far-end to information control device (103) recalls information
The creation data preserved in putting (103), and show in remote client end, described creation data bag
Including fault message and actual OEE value, described remote client end includes by Ethernet and information control device
(103) computer installation being connected.Remote control (105) can be mobile phone terminal (1051),
Notebook (1052) or PC (1053).
One input-output control unit (102) returns control device in one-to-many ground mode with multiple faults
(101) it is connected.
Described input-output control unit (102) is additionally operable to store operation identifier, described operation identifier
The fault that quantity is equal to be connected with described input-output control unit (102) returns and controls device (101)
Quantity, each operation identifier respectively corresponding fault returns and controls device (101)；Work as input and output
Control device (102) and fault is returned the fault message transmission collected by control device (101) to information control
During device processed (103), will return with fault the most in the lump and control the operation mark that device (101) is corresponding
Symbol sends to information control device (103)；Input-output control unit (102) receives fault message and work
After sequence identifier, rearrange production process described in activity time table and production line operation personnel, raw material,
Part, corresponding relation between middle groups piece installing and instrument.
Input-output control unit (102) also returns yellow face-like state and state of blushing, when actual OEE value
Yellow face-like state is returned when being more than yellow face limit value with the error of plan OEE value and be less than and blush limit value；Work as reality
OEE value and plan OEE are worth error to be more than when blushing limit value returning blushing state.
Input-output control unit (102) is additionally operable to record plan OEE value, actual OEE value, currently produces
Each procedure, action required personnel, the dwell time of every procedure needed for product, downtime of production line,
The duty of production line and the historical record of fault message, the actual OEE value comparison described in calculating is described
Each procedure, action required personnel, the dwell time of every procedure needed for plan OEE value, current production,
Statistics phase between the downtime of production line and the duty of production line and the historical record of fault message
Close intensity, and obtain the operation maximum on the impact of actual OEE value according to described statistical correlation intensity, analyze work
Sequence fault is on the impact of error and the reason for fluctuation of error between actual OEE value and plan OEE value.
Production management system also includes that data library device (106), described data library device (106) pass through ether
Net is connected with information control device (103), and data library device (106) is used for preserving production line and produces every
The activity time table of individual product.
Described fault message includes treating that material is worked as machine information when machine information, technique, remodeled when machine information, maintenance are worked as
Machine information and quality work as machine information；When production line waits raw material, part or middle groups piece installing allotment,
Fault return control device (101) sends treats that machine information worked as by material；When production line stop, fault returns and controls
Device (101) sends technique and works as machine information；When production line changes the product type produced, fault returns
Control device (101) sends to remodel works as machine information；The equipment that produces in production line or production line is tieed up
When repairing, fault return control device (101) sends maintenance and works as machine information；When operator finds that product quality is asked
During topic, fault return control device (101) sends quality and works as machine information.
Production management system also includes that interaction control device (107), described interaction control device (107) are used for
Adjustment information controls the operational factor of device (103) in real time, it is possible to by information control device (103)
Calculated data derive timely.
Production management's method, as it is shown on figure 3, apply above-mentioned production management system, including walking in detail below
Rapid:
Fault returns rate-determining steps (201): collect the fault message sent on production line, and fault returns and controls
Device (101) by each production process and production line operation personnel, raw material, part, middle groups piece installing and
Instrument carries out one_to_one corresponding, and described production process includes one or several operator and quantitative respectively
Raw material, part, middle groups piece installing and instrument.
Input and output rate-determining steps (202): fault is returned the fault message controlled collected by device (101)
Send to information control device (103).
Information rate-determining steps (203): receive fault message, according to the production process described in activity time table
And production line operation personnel, raw material, part, corresponding relation between middle groups piece installing and instrument, record
And add up the fault message of every procedure, the fault message of the every procedure obtained according to statistics calculates per pass work
The actual OEE value of sequence, by the actual OEE value of every procedure and the plan OEE value pre-entered, yellow face
Limit value and limit value of blushing compare, when actual OEE value and the error of plan OEE value are less than yellow face limit value
Time then return green face-like state, described green face-like state then shows that production line is in normal operating conditions.
Step display (204): the duty of the production line that display information control device (103) is returned.
Remotely rate-determining steps (205): information control device (103) recalls information is controlled device (103) at far-end
Interior preserved creation data, and show in remote client end, described creation data includes that fault is believed
Breath and actual OEE value, described remote client end includes by Ethernet and information control device (103)
The computer installation being connected.
Database purchase step (206): be connected with information control device (103) by Ethernet, data
Storehouse device (106) produces the activity time table of each product for preserving production line.
Interactive controlling step (207): adjustment information controls the operational factor of device (103) in real time, and can
So that information control device (103) calculated data are derived timely.
In a word, the foregoing is only presently preferred embodiments of the present invention, all made according to scope of the present invention patent
Impartial change with modify, all should belong to the covering scope of patent of the present invention.
Claims (9)
1. a production management system, it is characterised in that include that fault returns and control device (101), defeated
Enter output-controlling device (102), information control device (103), display device (104) and remotely control dress
Put (105)；Wherein, fault returns control device (101) and is used for collecting the fault message sent on production line,
Fault return control device (101) by each production process and production line operation personnel, equipment, part,
Middle groups piece installing and instrument carry out one_to_one corresponding, and described production process includes one or several behaviour respectively
Make personnel and quantitative raw material, part, middle groups piece installing and instrument；
Input-output control unit (102) is for returning by fault to the fault controlled collected by device (101)
Information sends to information control device (103)；
Information control device (103) is used for receiving fault message, according to the production described in activity time table
Operation and production line operation personnel, raw material, part, corresponding relation between middle groups piece installing and instrument,
Record and add up the fault message of every procedure, according to the fault message calculating of every procedure that statistics obtains
The actual OEE value of every procedure, by the actual OEE value of every procedure and the plan pre-entered
OEE value, yellow face limit value and limit value of blushing compare, when actual OEE value and plan OEE value
Error less than yellow face limit value time then return green face-like state, described green face-like state then shows that production line is just in
Often duty；
Display device (104) is used for showing the work shape of the production line that information control device (103) returned
State；Remote control (105) is for controlling dress at far-end to information control device (103) recalls information
The creation data preserved in putting (103), and show in remote client end, described creation data
Including fault message and actual OEE value, described remote client end includes by Ethernet and information control
The computer installation that device processed (103) is connected；
Described fault returns and controls device (101) and include that equipment stops line trigger (1011) and equipment not
Stopping line and help trigger (1012), wherein, equipment stops line trigger (1011) for occurring whole at production line
Line triggers fault message in the case of shutting down；Equipment does not stop line and helps trigger (1012) to set for triggering
Standby do not stop line fault, described equipment do not stop line fault be included in without that produce in the case of stopping production line,
Need to take operator's time and unrelated with operation production line affairs.
Production management system the most according to claim 1, it is characterised in that an input and output control
Device processed (102) returns control device (101) with multiple faults in the way of one-to-many and is connected.
Production management system the most according to claim 2, it is characterised in that described input and output control
Device processed (102) is additionally operable to store operation identifier, and the quantity of described operation identifier is equal to described
The fault that input-output control unit (102) is connected returns the quantity controlling device (101), Mei Gegong
The most corresponding fault of sequence identifier returns and controls device (101)；When input-output control unit (102)
When fault being returned the fault message transmission collected by control device (101) to information control device (103),
To return with fault the most in the lump and control the corresponding operation identifier transmission of device (101) to information control
Device (103)；After input-output control unit (102) receives fault message and operation identifier, weight
New production process described in alignment process timetable and production line operation personnel, raw material, part, centre
Corresponding relation between assembly and instrument.
Production management system the most according to claim 1, it is characterised in that input and output control dress
Put (102) and also return yellow face-like state and state of blushing, when the mistake of actual OEE value with plan OEE value
Difference is more than yellow face limit value and is less than the yellow face-like state of return when blushing limit value；When actual OEE value and plan
OEE is worth error to be more than when blushing limit value returning blushing state.
Production management system the most according to claim 1, it is characterised in that input and output control dress
Put (102) be additionally operable to each procedure needed for record plan OEE value, actual OEE value, current production,
Action required personnel, the dwell time of every procedure, the downtime of production line, the work shape of production line
State and the historical record of fault message, actual OEE value described in calculating compare described plan OEE value,
Each procedure, action required personnel, the dwell time of every procedure, stopping of production line needed for current production
Statistical correlation intensity between machine time and the duty of production line and the historical record of fault message,
And obtain the operation maximum on the impact of actual OEE value, analysis procedure event according to described statistical correlation intensity
Hinder the impact and the reason for fluctuation of error on actual OEE value and planning error between OEE value.
Production management system the most according to claim 1, it is characterised in that also include that data base fills
Putting (106), described data library device (106) is connected with information control device (103) by Ethernet,
Data library device (106) produces the activity time table of each product for preserving production line.
Production management system the most according to claim 1, it is characterised in that described fault message
Including treating that material is worked as machine information when machine information, technique, remodeled when machine information, maintenance are when machine information and quality
Work as machine information；When production line waits raw material, part or middle groups piece installing allotment, fault returns and controls
Device (101) sends treats that machine information worked as by material；When production line stop, fault returns and controls device (101)
Send technique and work as machine information；When production line changes the product type produced, fault returns and controls device
(101) send to remodel and work as machine information；When the equipment that produces in production line or production line keeps in repair,
Fault return control device (101) sends maintenance and works as machine information；When operator finds product quality problem,
Fault return control device (101) sends quality and works as machine information.
Production management system the most according to claim 1, it is characterised in that also include controlling alternately
Device processed (107), described interaction control device (107) controls device (103) for adjustment information in real time
Operational factor, it is possible to information control device (103) calculated data are derived timely.
9. production management's method, it is characterised in that described in application the claims 1-8 are arbitrary
Production management system, including step in detail below:
Fault returns rate-determining steps (201): collect the fault message sent on production line；
Input and output rate-determining steps (202): fault is returned the fault controlled collected by device (101)
Information sends to information control device (103)；
Information rate-determining steps (203): receive fault message, according to the production work described in activity time table
Sequence and production line operation personnel, raw material, part, corresponding relation between middle groups piece installing and instrument,
Record and add up the fault message of every procedure, according to the fault message calculating of every procedure that statistics obtains
The actual OEE value of every procedure, the plan OEE value by the actual OEE value of every procedure and pre-entered,
Yellow face limit value and limit value of blushing compare, when actual OEE value and the error of plan OEE value are less than yellow
Then returning green face-like state during face limit value, described green face-like state then shows that production line is in normal operating conditions；
Step display (204): the work shape of the production line that display information control device (103) is returned
State；
Remotely rate-determining steps (205): information control device (103) recalls information is controlled dress at far-end
The creation data preserved in putting (103), and show in remote client end, described creation data
Including fault message and actual OEE value；
Database purchase step (206): preserve production line and produce the activity time table of each product；
Interactive controlling step (207): adjustment information controls the operational factor of device (103) in real time,
And information control device (103) calculated data can be derived timely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410231796.1A CN103984326B (en) | 2014-05-28 | 2014-05-28 | Production management system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410231796.1A CN103984326B (en) | 2014-05-28 | 2014-05-28 | Production management system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103984326A CN103984326A (en) | 2014-08-13 |
| CN103984326B true CN103984326B (en) | 2016-09-21 |
Family
ID=51276341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410231796.1A Active CN103984326B (en) | 2014-05-28 | 2014-05-28 | Production management system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103984326B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105260822A (en) * | 2015-09-23 | 2016-01-20 | 福州汉邦尚品服饰有限公司 | Fast response type apparel processing quality control management method and management system |
| CN108256790A (en) * | 2018-03-13 | 2018-07-06 | 英特尔产品（成都）有限公司 | For the method and apparatus of monitoring of equipment |
| CN111308923A (en) * | 2019-09-29 | 2020-06-19 | 深圳市纳设智能装备有限公司 | Control method and control device of CVD (chemical vapor deposition) equipment |
| CN111240286B (en) * | 2020-01-19 | 2021-02-26 | 珠海格力电器股份有限公司 | System and method for reducing misjudgment of line stop reason |
| CN113344477B (en) * | 2021-08-05 | 2023-02-10 | 捷尔杰（天津）设备有限公司 | Task synchronization control method and device, electronic equipment and computer storage medium |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1433534A (en) * | 2000-01-29 | 2003-07-30 | Abb研究有限公司 | System and method for determining overall equipment feeectiveness of production plants, failure events and failure causes |
| CN1740934A (en) * | 2004-08-27 | 2006-03-01 | 株式会社日立制作所 | Quality control system for manufacturing industrial products |
| CN202071343U (en) * | 2011-03-29 | 2011-12-14 | 周文 | OEE (Overall Equipment Effectiveness) monitoring system for PET (Polyethylene Terephthalate) bottle blowing machine |
| CN102621969A (en) * | 2012-04-13 | 2012-08-01 | 天津中屹铭科技有限公司 | Factory production management system |
| CN102692900A (en) * | 2012-05-11 | 2012-09-26 | 东莞添慧软件有限公司 | Real-time control system in production field |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002370142A (en) * | 2001-06-14 | 2002-12-24 | Ntn Corp | Production line and method for changing process of the same |
-
2014
- 2014-05-28 CN CN201410231796.1A patent/CN103984326B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1433534A (en) * | 2000-01-29 | 2003-07-30 | Abb研究有限公司 | System and method for determining overall equipment feeectiveness of production plants, failure events and failure causes |
| CN1740934A (en) * | 2004-08-27 | 2006-03-01 | 株式会社日立制作所 | Quality control system for manufacturing industrial products |
| CN202071343U (en) * | 2011-03-29 | 2011-12-14 | 周文 | OEE (Overall Equipment Effectiveness) monitoring system for PET (Polyethylene Terephthalate) bottle blowing machine |
| CN102621969A (en) * | 2012-04-13 | 2012-08-01 | 天津中屹铭科技有限公司 | Factory production management system |
| CN102692900A (en) * | 2012-05-11 | 2012-09-26 | 东莞添慧软件有限公司 | Real-time control system in production field |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103984326A (en) | 2014-08-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103984326B (en) | Production management system and method | |
| CN109726234B (en) | Integrated circuit test informatization management system based on industrial Internet | |
| CN107909300A (en) | Intelligent plant management platform and method | |
| CN109669406A (en) | A kind of remote online monitoring system and its workflow of industrial equipment | |
| CN106444659B (en) | A kind of production management method and system of press workshop | |
| US20140303796A1 (en) | Apparatus and method for controlling building energy | |
| JP2543793B2 (en) | Injection molding machine data collection method and device | |
| CN104076770A (en) | production line monitoring method and system | |
| CN107680194A (en) | A kind of information system for power enterprise automates cruising inspection system | |
| CN103926900A (en) | Production line management control system | |
| CN111722603A (en) | Management and control system and management and control method for production workshop | |
| CN104680612A (en) | Automatic IT equipment inspection method | |
| CN107168256B (en) | Data collection station towards medium-sized and small enterprises Discrete Production Workshop | |
| CN112446608A (en) | OEE and Andon safety lamp management system and working method thereof | |
| CN107831738A (en) | The cutter and production planning management system of bearing mnanufacture | |
| CN212083982U (en) | Management and control system for production workshop | |
| CN105388878B (en) | A kind of oil equipment intelligence managing and control system and method based on Cloud Server | |
| CN112633682A (en) | Intelligent manufacturing management and control service platform | |
| CN209400916U (en) | A kind of job Shop Management System based on Ethernet | |
| CN109100994A (en) | A kind of production line for manufacturing battery method for real-time monitoring | |
| CN113793110A (en) | Industrial equipment data acquisition and analysis method based on cloud computing and cloud service platform | |
| CN110266811B (en) | Workshop abnormal information pushing device and method based on MQTT technology | |
| CN112255969A (en) | Data acquisition, analysis and display system and method of numerical control machine tool | |
| KR101913343B1 (en) | Smart factory mobile application management system using KPI | |
| CN115510150A (en) | Visual management platform of equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170711 Address after: Sea Technology Center 1288 Zhejiang No. 310000 Hangzhou West 908-910 Patentee after: Hangzhou know matter Data Technology Co., Ltd. Address before: Hangzhou City, Zhejiang province 311121 Yuhang District Yuhang Street Huayi Road No. 2 Building 7 room 410 Patentee before: Hangzhou Maxfa Electrical Engineering Co., Ltd. |
|
| TR01 | Transfer of patent right |