CN107831738A - The cutter and production planning management system of bearing mnanufacture - Google Patents

The cutter and production planning management system of bearing mnanufacture Download PDF

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Publication number
CN107831738A
CN107831738A CN201710897636.4A CN201710897636A CN107831738A CN 107831738 A CN107831738 A CN 107831738A CN 201710897636 A CN201710897636 A CN 201710897636A CN 107831738 A CN107831738 A CN 107831738A
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China
Prior art keywords
information
cutter
production
server
management
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Pending
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CN201710897636.4A
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Chinese (zh)
Inventor
王国勇
程爱玲
王霆
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Zhejiang Shengda Polytron Technologies Inc
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Zhejiang Shengda Polytron Technologies Inc
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Priority to CN201710897636.4A priority Critical patent/CN107831738A/en
Publication of CN107831738A publication Critical patent/CN107831738A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses the cutter of bearing mnanufacture and production planning management system, the management system is the application based on technology of Internet of things, and hardware includes intelligent data terminal, wire/radio network, server, PC management ends, mobile terminal, live electronic board, sensor etc..Software includes PC management end system, intelligent data terminal system and server platform processes system etc., and software and hardware combining is formed to the cutter and production planning management system of bearing mnanufacture eventually through technology of Internet of things.Administrative staff can control whole production process in real time by the system, and produce good interaction with operating personnel, reduce the management difficulty and cost of production process.In addition, the management system of the present invention realizes the quantitative management of cutter, and cutter is monitored and counted in process of production, reaches service life compulsive requirement operating personnel and carries out tool changing, ensure the steady and security of equipment running process, reduce the output of defective products.

Description

The cutter and production planning management system of bearing mnanufacture
Technical field
The present invention relates to the management system of bearing mnanufacture industry, the knife of the bearing mnanufacture based on technology of Internet of things is particularly related to Tool and production planning management system.
Background technology
For current domestic Bearing Manufacturing Enterprise still based on medium and small micro- enterprise, number of the enterprise accounts for national ratio more than 90%, Yield accounts for more than the 70% of national total output.But it is limited to the competitiveness deficiency of itself, generally existing production equipment intelligence Change situations such as automaticity is low, and production is with managing procedural information degree deficiency.With production-scale expansion, production equipment With increasing for operating personnel, the formulation of its production schedule is with issuing, the tissue of production task and implementation, the monitoring of production process with Management, the record of production process and control, these all bring no small pressure and difficulty to administrative staff.In addition, bearing mnanufacture During tool management be its indispensable part, the replacing in traditional production model for cutter typically be difficult have The standard of one quantization, cutter are changed, often cause the deficiency of machining accuracy, increase the output of defective products, more not in time Person can also cause the failure of equipment, while treat that equipment operation caused by knife, neck knife, tool changing link pauses and also seriously affect production Energy.
The content of the invention
The invention provides a kind of cutter of bearing mnanufacture and production planning management system, and its object is to overcome existing skill The progress of the production schedule existing for art is difficult to control in real time and cutter changing the defects of caused defect rate is high not in time.
Technical scheme is as follows:
The cutter and production planning management system of bearing mnanufacture, including server, PC management ends, intelligent data terminal, biography Sensor, live electronic board and mobile terminal, wherein:
PC management ends:The Web for being provided with PC management end systems or directly being opened by browser into system platform is managed End is managed, each bearing products information that can be produced for advance typing relevant enterprise, corresponding with some bearing products produces work Sequence information and production equipment information and the tool management information for coordinating production equipment, the tool management information include cutter Reconditioning grade and theoretical count upper-limit;Administrative staff according to order requirements create plan target work order, the plan target work order from The bearing products information of actual production is selected in the information of above-mentioned typing in advance and is selected according to practical bearing product information corresponding Production process information, production equipment information and tool management information, while the typing planned production in plan target work order Quantity information and plan start/end time information;The plan target work order is issued to server process and preserved;
Sensor:It is respectively used to monitor cutter access times information and manufacturing schedule information, and the information of collection is real-time Feed back to intelligent data terminal;
Intelligent data terminal:Including master controller, touch control display and alarm module, it is provided with the master controller Intelligent data terminal system;The plan target work order that is stored on intelligent data terminal load server is simultaneously generated for controlling production Several operating keys of equipment startup/shutdown, the plan target work order and operating key are shown on touch control display simultaneously;Intelligence Energy data terminal is counted by sensor to cutter access times, when it is close to theoretical count upper-limit, alarm module hair Go out alarm, when it reaches theoretical count upper-limit, then intelligent data terminal closes corresponding production equipment;Intelligent data terminal will be each The monitoring information of sensor collection records and upload onto the server processing and preservation;
Server:Server platform processing system is installed, in the information and intelligent data terminal that PC management ends are issued The information of biography is analyzed, collected, and generates chart-information, and the chart-information of generation is respectively sent into PC management ends, intelligence Energy data terminal, live electronic board and mobile terminal are shown.
Further, the operating key include start key, Pause key, continue key and complete key, the start key and temporarily Stopping key, chain is connected to corresponding ejection setting frame respectively:
It is actual tool-information edit box that ejection corresponding to the start key, which sets frame, and operating personnel need first to set production It is standby to carry out match somebody with somebody knife, and input the reconditioning class information of actual cutter in actual tool-information edit box and theoretical count upper-limit is believed Breath;When start key is pressed, intelligent data terminal is started from scratch to be counted to cutter access times;
Ejection setting frame corresponding to the Pause key is to suspend reason choice box, it is necessary to which selection suspends the tool of reason in it Body option, the specific option include repairing, maintain, have a meeting, have a meal, debug, come off duty and wait to expect;Intelligent data terminal can record Suspend cause information, and the information is uploaded onto the server and preserves and handles.
Further, the sensor also includes being used to monitor the sensor of productive temp information, and it is by the information of collection Real-time Feedback is to intelligent data terminal.
Further, the chart-information includes productive temp chart and work order progress chart.
Further, the tool management information also includes cutter name information, type information, specification information and production Company-information.
Further, the mobile terminal is smart mobile phone, flat board or PDA.
Further, the server is in information server, data server, application server and backup server One or more.
Further, the PC management ends are desktop computer or notebook, and quantity is as needed for one or more.
From the above-mentioned description of this invention, compared to the prior art, the invention has the advantages that:The axle of the present invention Manufacture and make cutter and production planning management system, by the formulation of the production schedule needed for administrative staff with issuing, production task Tissue and implementation, the monitoring and management of production process, the record of production process and control, and operating personnel receive job task And produced according to task, during equipment operation information, connected, realized from plan to life using technology of Internet of things Produce IT application in management, intellectuality and the just-in-time of whole process.Administrative staff can control whole production process in real time by system, And good interaction is produced with operating personnel, reduce the management difficulty and cost of production process.The daily life provided by system Data and real-time production monitoring information are produced, administrative staff can find the method for lifting production capacity faster by analysis, and lifting is set Standby utilization rate, reduces energy loss, improves operating efficiency, finally brings significant economic benefit to be lifted for enterprise.In addition, this hair Bright management system realizes the quantitative management of cutter, and cutter is monitored and counted in process of production, and arrival uses the longevity Life compulsive requirement operating personnel carry out tool changing, ensure the steady and security of equipment running process, reduce the output of defective products, letter Operating process is changed, has reduced the stand-by period of tool changing, so as to improve the production efficiency of process and benefit.In summary, this hair The cutter of bright bearing mnanufacture has significant economic benefit and social benefit with production planning management system.
Brief description of the drawings
Fig. 1 is the cutter and production planning management system network basic framework figure of bearing mnanufacture.
Fig. 2 is the cutter and production planning management system flow chart of bearing mnanufacture.
Embodiment
Illustrate the embodiment of the present invention with reference to the accompanying drawings.
The cutter and production planning management system of bearing mnanufacture, the management system are the applications based on technology of Internet of things, firmly Part includes intelligent data terminal, wire/radio network, server, PC management ends, mobile terminal, live electronic board, sensor Deng.Software includes PC management end system, intelligent data terminal system and server platform processes system etc., eventually through Internet of Things Technology forms software and hardware combining on the cutter and production planning management system of bearing mnanufacture.
Fig. 1 is the basic network framework of patent system of the present invention, and it is the thing built as the hardware components needed for this project Networking network.Mainly including but not limited to PC management ends, server (including information server, data server, application service Device, backup server), intelligent data terminal, live electronic board, mobile terminal, Wireless/wired network, interchanger, fire prevention Wall, router and various kinds of sensors etc. form.Fig. 2 is the system flow chart of patent of the present invention, with reference to Fig. 1 and Fig. 2, each portion The concrete function of part is as follows:
PC management ends are the computer of manager works, and it be desktop computer or notebook, special or dual-purpose all can, it is several Amount can be 1 or more than 1 as needed, and can by the Wireless/wired internet of things that build of the access present invention, in it The PC management ends system software of the present invention is installed or the web administration end into system platform is directly opened by browser.By This, administrative staff can in any place that can access this internet of things, by computer log in management end software system or Directly web administration end is logged in browser the running status of company is operated and managed, not only facilitate but also flexible.PC management ends Various bearing products information, the production process corresponding with each bearing products that can be produced for advance typing relevant enterprise are believed Breath and production equipment information and the tool management information for coordinating each production equipment.Administrative staff create according to order requirements to be planned Task work order, the plan target work order select the bearing products information and basis of actual production from the information of above-mentioned typing in advance Production process information, production equipment information and tool management information corresponding to the selection of practical bearing product information, while counting Draw typing planned production quantity information and plan in task work order and start/end time information.When plan target work order is completed Afterwards, server process is just issued to automatically and is preserved.
Above-mentioned bearing products information includes name of product information, number information, type information, specification information and throwing/stop Produce date etc.;The tool management information includes name information, type information, specification information, manufacturer's information, cutter and repaiied Grade and theoretical count upper-limit are ground, the reconditioning grade and theoretical count upper-limit of cutter are corresponding, and reconditioning higher grade, then manages It is lower by count upper-limit.PC management end system can to above-mentioned bearing products information, production process information, production equipment information and The progress of tool management information is newly-built, edits, deletes, exports and check operation.
Server includes information server, data server, application server, backup server etc., is not limited to the above Several servers, matched according to the real needs of implementation, quantity can be 1 or more than 1 server.Mainly to information sum According to statistics, analysis, processing and storage, and be connected by interchanger, fire wall and router with PC management ends.
Server platform processing system is installed, in the information and intelligent data terminal that PC management ends are issued on server The information of biography is analyzed, collected, and generates chart-information, and information is provided with server and sends platform, can be by generation Chart-information is sent to PC management ends, intelligent data terminal, live electronic board, mobile terminal in real time respectively.Above-mentioned chart Information, which mainly includes chart-information, includes productive temp chart and work order progress chart.
Intelligent data terminal primarily serves collection to facility information, upload, reception, the function such as stores, checks and issue. The quantity of intelligent data terminal can be as needed 1 or more than 1, and the side for being typically placed at production equipment facilitates operator Member is operated.Intelligent data terminal mainly includes master controller, touch control display and alarm module, pacifies in the master controller Equipped with intelligent data terminal system.
The intelligent data terminal has following function:
1st, the plan target work order stored on intelligent data terminal energy load server, the plan target work order can be shown in On touch control display, operating personnel are facilitated to check at any time.
2nd, intelligent data terminal has certain production equipment control, and it can control production equipment to start or shut down, Intelligent data terminal system can set multiple operating keys on touch control display automatically, and the plan target work order and operating key are same When be shown on touch control display.
3rd, intelligent data terminal is counted from zero by sensor to cutter access times, when it is close on theoretical count In limited time, alarm module sends alarm, and when it reaches theoretical count upper-limit, then accordingly production is set for intelligent data terminal positive closing It is standby.
4th, the monitoring information that each sensor gathers is recorded and uploaded onto the server and handled and preserve by intelligent data terminal.
Above-mentioned operating key includes start key, Pause key, continues key and completes key, and the start key and Pause key distinguish chain Ejection sets frame corresponding to being connected to.
It is actual tool-information edit box that ejection corresponding to the start key, which sets frame, and operating personnel need first to set production It is standby to carry out matching somebody with somebody knife, and the reconditioning class information of actual cutter is inputted in actual tool-information edit box.
Ejection setting frame corresponding to the Pause key is to suspend reason choice box, it is necessary to which selection suspends the tool of reason in it Body option, the specific option include repairing, maintain, have a meeting, have a meal, debug, come off duty and wait to expect;Intelligent data terminal can record Suspend cause information, and the information is uploaded onto the server and preserves and handles.
When the pause origin of an incident terminates, then click continuation key continues to produce, and is given birth to if being to continue with previous plan target work order Production, then click continuation key can directly initiate production equipment and be produced;If change other plan target work orders to be produced , then need that production equipment is carried out again to match somebody with somebody knife, production equipment can be unlocked after the completion of tool changing and is produced.
Live electronic board is mainly used in displaying via the chart-information after server process.Quantity can be 1 according to demand The scene of platform or more than one, convenient management and operating personnel are checked.
Mobile terminal includes smart mobile phone, flat board, PDA etc., and quantity is unlimited, after being mainly used in displaying via server process Chart-information, facilitate personnel to check in time.
Sensor:Be broadly divided into three class sensors, be respectively used to monitor cutter access times information, manufacturing schedule information with And productive temp information, and by the information Real-time Feedback of collection to intelligent data terminal.
With reference to Fig. 1 and Fig. 2, the specific action process of quality management system of the present invention is illustrated:
Administrative staff's various bearing products information that advance typing relevant enterprise can produce first in PC management ends, with The corresponding production process information of each bearing products and production equipment information and the tool management information for coordinating each production equipment.
Administrative staff's plan target work order according to corresponding to actual order requirements create each bearing products, above-mentioned each plan Task work order selects to be actually subjected to the bearing products information of production and according to practical bearing product information from the information of advance typing Production process information, production equipment information and tool management information corresponding to selection, while the typing in plan target work order Planned production quantity information and plan start/end time information.After the completion of the establishment of plan target work order, it can be issued to Server process simultaneously preserves.
Above-mentioned tool management information includes name information, type information, specification information, manufacturer's information, cutter and repaiied Grade and theoretical count upper-limit are ground, the reconditioning grade and theoretical count upper-limit of cutter are corresponding, and reconditioning grade refers to cutter More by reconditioning number by the number of reconditioning, then theoretical count upper-limit is lower.
The plan target work order that operating personnel are downloaded by intelligent data terminal and select to be issued by PC management ends is carried out pair Answer the production of product.Start key need to be clicked on when first time starting plan target work order, operating personnel first set to production on request It is standby carry out it is actual match somebody with somebody knife, and in the actual tool-information edit box of ejection the cutter of input actual selection reconditioning class information With theoretical count upper-limit information.Treat that production equipment unblock is actuated for producing after the completion of above-mentioned steps, at the same time, sensor from Zero starts to count cutter access times.
Need to suspend production equipment in production process, then need to click on the Pause key in intelligent data terminal, selection is temporary Stop reason, including repair, maintain, having a meeting, having a meal, debugging, coming off duty, waiting to expect, other etc. specific option, click on corresponding specific option Afterwards, production equipment is suspended.The specific option information of intelligent data terminal record pause, upload onto the server processing, and generates temporary Stop the statistical graph of situation.When the pause origin of an incident terminates, then click continuation key continues to produce, if being to continue with previous plan target work Singly produced, then click continuation key can directly initiate production equipment and be produced;If change other plan target work orders Produced, then need that production equipment is carried out again to match somebody with somebody knife and corresponding cutter editor, production can be unlocked after the completion of tool changing Equipment is produced.
After the completion of the production of plan target work order, click on and complete key, then production equipment is shut down.
In production process, intelligent data terminal is started from scratch to be counted to cutter access times information, when cutter counts Close to system set theoretical count upper-limit when, intelligent data end automatic alarm remind operating personnel carry out tool changing preparation, and and Shi Genghuan cutters;After the cutter of sensor counts the theoretical count upper-limit for reaching system setting, intelligent data terminal is directly locked Determine production equipment and shut down, compulsive requirement operating personnel carry out tool changing, can continue to produce after changing cutter;Intelligent number after tool changing Counted again according to terminal-pair cutter.
The operation information of the above course of work be all acquired, recorded by various kinds of sensors by intelligent data terminal and on Reach server process and preservation.The typing of PC management ends and the information issued and intelligent data terminal are gathered and uploaded by server Information carry out integration collect, statistical analysis processing, generate the different figures for being easy to administrative staff and operating personnel to check respectively Table information and dynamic real-time monitor information, it is respectively sent to PC management ends, intelligent data terminal, live electronic board, movement eventually End etc., and shown.Administrative staff can graphically be exported data by PC management ends.Administrative staff can lead to simultaneously Cross PC management end systems and check plan target work order and history plan target work order in production, control the progress of production in real time.
The embodiment of the present invention is above are only, but the design concept of the present invention is not limited thereto, it is all to utilize this Conceive the change that unsubstantiality is carried out to the present invention, belong to invade the behavior of the scope of the present invention.

Claims (8)

1. the cutter and production planning management system of bearing mnanufacture, it is characterised in that:Including server, PC management ends, intelligent number According to terminal, sensor, live electronic board and mobile terminal, wherein:
PC management ends:PC management end systems are installed or the web administration end into system platform is directly opened by browser, Each bearing products information, the production process information corresponding with some bearing products that can be produced for advance typing relevant enterprise Include reconditioning of cutter etc. with production equipment information and the tool management information of cooperation production equipment, the tool management information Level and theoretical count upper-limit;Administrative staff create plan target work order according to order requirements, and the plan target work order is from above-mentioned pre- The bearing products information of actual production and the production according to corresponding to the selection of practical bearing product information are selected in the information of first typing Process information, production equipment information and tool management information, while typing planned production quantity is believed in plan target work order Breath and plan start/end time information;The plan target work order is issued to server process and preserved;
Sensor:It is respectively used to monitor cutter access times information and manufacturing schedule information, and by the information Real-time Feedback of collection To intelligent data terminal;
Intelligent data terminal:Including master controller, touch control display and alarm module, intelligence is installed in the master controller Data terminal system;The plan target work order that is stored on intelligent data terminal load server is simultaneously generated for controlling production equipment Several operating keys of startup/shutdown, the plan target work order and operating key are shown on touch control display simultaneously;Intelligent number Cutter access times are counted by sensor according to terminal, when it is close to theoretical count upper-limit, alarm module sends report Alert, when it reaches theoretical count upper-limit, then intelligent data terminal closes corresponding production equipment;Intelligent data terminal is by each sensing The monitoring information of device collection records and upload onto the server processing and preservation;
Server:Server platform processing system is installed, what the information and intelligent data terminal that PC management ends are issued uploaded Information is analyzed, collected, and generates chart-information, and the chart-information of generation is respectively sent into PC management ends, intelligent number It is shown according to terminal, live electronic board and mobile terminal.
2. the cutter and production planning management system of bearing mnanufacture according to claim 1, it is characterised in that:The control Key include start key, Pause key, continue key and complete key, the start key and Pause key respectively chain be connected to corresponding to ejection set Put frame:
It is actual tool-information edit box that ejection corresponding to the start key, which sets frame, and operating personnel need first to enter production equipment Row matches somebody with somebody knife, and the reconditioning class information of actual cutter and theoretical count upper-limit information are inputted in actual tool-information edit box; When start key is pressed, intelligent data terminal is started from scratch to be counted to cutter access times;
Ejection setting frame corresponding to the Pause key is to suspend reason choice box, it is necessary to which selection suspends the specific choosing of reason in it , the specific option includes repairing, maintain, have a meeting, have a meal, debug, come off duty and wait to expect;Intelligent data terminal can record pause Cause information, and the information is uploaded onto the server and preserves and handles.
3. the cutter and production planning management system of bearing mnanufacture according to claim 1, it is characterised in that:The sensing Device also includes being used for the sensor for monitoring productive temp information, and it is by the information Real-time Feedback of collection to intelligent data terminal.
4. the cutter and production planning management system of bearing mnanufacture according to claim 3, it is characterised in that:The chart Information includes productive temp chart and work order progress chart.
5. the cutter and production planning management system of bearing mnanufacture according to claim 1, it is characterised in that:The cutter Management information also includes cutter name information, type information, specification information and manufacturer's information.
6. the cutter and production planning management system of bearing mnanufacture according to claim 1, it is characterised in that:The movement Terminal is smart mobile phone, flat board or PDA.
7. the cutter and production planning management system of bearing mnanufacture according to claim 1, it is characterised in that:The service Device is the one or more in information server, data server, application server and backup server.
8. the cutter and production planning management system of bearing mnanufacture according to claim 1, it is characterised in that:The PC pipes It is desktop computer or notebook to manage end, and quantity is as needed for one or more.
CN201710897636.4A 2017-09-28 2017-09-28 The cutter and production planning management system of bearing mnanufacture Pending CN107831738A (en)

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CN110009408A (en) * 2019-03-25 2019-07-12 大夏数据服务有限公司 One kind calculating integration system for multizone showpiece sales data
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CN110989511A (en) * 2019-11-14 2020-04-10 苏州宏软信息技术有限公司 Tool life visual early warning method
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