CN112132464A - Precision control system and method for production process of household garbage incineration power plant - Google Patents
Precision control system and method for production process of household garbage incineration power plant Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims description 5
- 238000007726 management method Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000005265 energy consumption Methods 0.000 claims abstract description 26
- 238000004458 analytical method Methods 0.000 claims abstract description 12
- 238000013500 data storage Methods 0.000 claims abstract description 4
- 230000003993 interaction Effects 0.000 claims abstract description 4
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000007405 data analysis Methods 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000002354 daily effect Effects 0.000 claims description 3
- 238000013523 data management Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 230000003203 everyday effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004056 waste incineration Methods 0.000 abstract description 7
- 238000010248 power generation Methods 0.000 abstract description 6
- 239000010791 domestic waste Substances 0.000 abstract description 2
- 238000005065 mining Methods 0.000 abstract description 2
- 238000007619 statistical method Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 description 5
- 239000003245 coal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
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- 238000004064 recycling Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06393—Score-carding, benchmarking or key performance indicator [KPI] analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
- G06F16/245—Query processing
- G06F16/2458—Special types of queries, e.g. statistical queries, fuzzy queries or distributed queries
- G06F16/2462—Approximate or statistical queries
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/06—Electricity, gas or water supply
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02D—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
- Y02D10/00—Energy efficient computing, e.g. low power processors, power management or thermal management
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S10/00—Systems supporting electrical power generation, transmission or distribution
- Y04S10/50—Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications
Abstract
A production process accurate control system and method of a household garbage incineration power plant comprises a three-layer structure based on MVC (model view controller) by adopting a B/S (browser/Server) structure, namely a basic service layer, a system presentation layer and a business logic layer, wherein the basic service layer comprises a production database module used for storing production statistical data and serving as a system packaging basic service layer, so that basic functions such as data storage and file processing are realized, and bottom data and other basic information are transparent to business logic layer codes. The system presentation layer comprises a mobile phone reporting end used for reporting production data by operators, is used as the system presentation layer and is responsible for user interaction, and calls a service logic layer interface to realize each item of user operation. The business logic layer comprises a management platform and is used for generating production operation indexes by production data, carrying out accurate production control and processing all business function logics. The method can effectively perform statistical analysis on the production cost, energy consumption and material consumption of the domestic waste incineration power generation, thereby achieving cost control and potential mining and providing data support for the aspects of analysis decision making of a management layer and the like.
Description
Technical Field
The invention relates to a production process control system and a production process control method, in particular to a precise control system and a precise control method for a production process of a waste incineration power plant.
Background
The waste incineration power generation is an important means for realizing the 'harmlessness, reduction and recycling' of waste disposal, but the utilization rate of the waste power generation heat efficiency is only half of the thermal power generation efficiency. The traditional thermal power plant pursues the lowest power supply coal consumption by taking the power supply coal consumption as a main economic index, but the main task of the waste incineration power plant is to treat the waste and take the waste burned more as a principle, but the waste incineration disposal enterprises have no good control method in the aspects of maximizing the waste resources, reducing the production cost, and managing the energy consumption and the material consumption.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a system and a method for accurately controlling the production process of a household garbage incineration power plant, which are used for scientifically and effectively carrying out statistical analysis on the production cost, energy consumption and material consumption of household garbage incineration power generation, further achieving cost control and potential mining and providing data support for analysis decision of a management layer and the like.
The invention adopts the technical scheme that the system is characterized by comprising a three-layer framework which adopts a B/S framework and is based on MVC, namely a basic service layer, a system presentation layer and a business logic layer;
the basic service layer comprises a production database module used for storing production statistical data, serving as a system packaging basic service layer (corresponding to a data access layer of an MVC architecture), realizing basic functions of data storage, file processing and the like, realizing that bottom layer data and other basic information are transparent to business logic layer codes,
the system presentation layer comprises a mobile phone reporting end for the operation personnel to report the production data, is used as the system presentation layer and is responsible for user interaction, calls a service logic layer interface to realize each item of user operation,
the business logic layer comprises a management platform for generating production operation indexes by production data, carrying out accurate production control and processing all business function logics,
further, the functional architecture of the system is divided into the following 6-layer architecture:
infrastructure layer: including server devices, network devices, security devices, etc.,
data resource layer: all data (including structured business data and unstructured data resources) of a company are stored, and belong to a basic service layer;
applying a support layer: comprises all software basic platforms, including a workflow engine, a short message platform, a general report platform and the like, belonging to a basic service layer and a business function logic layer,
and (3) a service application layer: all the service function modules of the integrated precise analysis system belong to a service function logic layer,
and (3) applying a portal layer: all the service modules are integrated together, and are provided for clients to access (including a mobile terminal and a computer terminal) through an integrated portal, belong to a service presentation layer,
a user access layer: a user can use various client devices such as a PC (personal computer), a smart phone and a tablet personal computer to access the system, report data or check an analysis report, and the system belongs to a business presentation layer.
The preferable scheme of the invention is that the reporting end is deployed in a production operation department.
The preferable scheme of the invention is that the application object of the management platform is a production management department.
The invention preferably provides a production data reporting interface at the reporting end according to the requirements of production management.
The invention preferably provides a data analysis interface on the management platform for production management personnel to analyze.
A method for accurately controlling the production process of a household garbage incineration power plant comprises a method for accurately controlling the production cost and a method for controlling the energy consumption and the material consumption, wherein the energy consumption and the material consumption comprise the consumption of electricity, water, articles, compressed air, leachate treatment and the like;
the accurate control method for the production process comprises the following steps:
firstly, production operators capture the cost and production data to a production precision control system every day through a production budget code and a production data daily account,
secondly, the captured production data are converted into cost per ton of garbage treatment and energy and material per ton of garbage,
thirdly, calculating the internal optimal value of each index in the previous three years and the industry internal standard rod value by mathematical modeling, taking the internal optimal value in the previous three years as the reference value,
fourthly, the real-time data of each production and operation cost and the reference value are benchmarked, when the real-time data exceeds 5 percent of the reference value, the system sends out an alarm,
fifthly, the production management personnel can find out the deviation reason in time through data state warning, and ensure that the annual accumulated value of the production and operation cost is lower than a reference value and better than an industry benchmark value;
the energy consumption and material consumption control method comprises the following steps:
firstly, production operating personnel fill in data at a mobile phone end, actual data of energy consumption and material consumption are stored in a production database,
secondly, capturing real-time energy consumption and material consumption data of a production plant from a production database, generating a data analysis report,
fourthly, calculating the internal optimal value of each index in the previous three years and the industry internal standard rod value by mathematical modeling, and taking the internal optimal value in the previous three years as a reference value;
fifthly, the real-time data of energy consumption and material consumption is calibrated with the reference value, when the real-time data exceeds the reference value by 5 percent, the system sends out an alarm,
and sixthly, the production management personnel can timely search the deviation reason through data state warning to process the defects.
Preferably, in the first step, production operators monitor the cost, energy consumption, material consumption and production data in the production process according to production management requirements, and the monitoring data is recorded into a mobile phone reporting end according to production data management system rules.
Preferably, in the first step, production operators automatically check the input data, and directly push the data to the production database module through a B/S application interface on the node of the internal local area network, and the production database module stores the directly pushed data.
Preferably, in the sixth step, the management platform layer calculates the stored production data into corresponding operation economic indicators and reference values for the production management personnel to analyze, find out the reason for the deviation of the operation economic indicators and solve the deviation.
The invention has the beneficial effects that: aiming at the operation characteristics of the domestic waste incineration power generation industry in China, the invention establishes an energy consumption, material consumption and production cost monitoring and control system in the production process, and realizes the networking operation and industry benchmarking analysis functions including data filling, auditing, index calculation, analysis and defect tracking whole flow. Effectively reducing the operation cost of the waste incineration power plant.
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Fig. 1 is a schematic diagram of an architecture of a first embodiment of the present invention.
Detailed Description
Fig. 1 is a schematic diagram of an architecture of a first embodiment of the present invention.
In this embodiment, a precision control system for a production process of a household garbage incineration power plant comprises a three-layer structure based on MVC by adopting a B/S structure, namely a basic service layer, a system performance layer and a business logic layer.
The basic service layer comprises a production database module which is used for storing production statistical data and used as a system packaging basic service layer (corresponding to a data access layer of an MVC framework), so that basic functions of data storage, file processing and the like are realized, and bottom layer data and other basic information are transparent to a business logic layer code.
The system presentation layer comprises a mobile phone reporting end used for reporting production data by operators, is used as the system presentation layer and is responsible for user interaction, and calls a service logic layer interface to realize each item of user operation.
The business logic layer comprises a management platform and is used for generating production operation indexes by production data, carrying out accurate production control and processing all business function logics.
Further, the functional architecture of the system is divided into the following 6-layer architecture:
infrastructure layer: including server devices, network devices, security devices, etc.;
data resource layer: all data (including structured business data and unstructured data resources) of a company are stored, and belong to a basic service layer;
applying a support layer: the system comprises all software basic platforms, including a workflow engine, a short message platform, a general report platform and the like, and belongs to a basic service layer and a business function logic layer;
and (3) a service application layer: all service function modules of the integrated precision analysis system belong to a service function logic layer;
and (3) applying a portal layer: all the service modules are integrated together and provided for a client to access (including a mobile terminal and a computer terminal) through an integrated portal, and the integrated portal belongs to a service presentation layer;
a user access layer: a user can use various client devices such as a PC (personal computer), a smart phone and a tablet personal computer to access the system, report data or check an analysis report, and the system belongs to a business presentation layer.
Further, the reporting end is deployed in a production operation department.
Further, the application object of the management platform is a production management department.
Further, a production data filling interface is provided at the reporting end according to the requirements of production management.
Furthermore, a data analysis interface is provided on the management platform for production management personnel to analyze.
A method for accurately controlling the production process of a household garbage incineration power plant comprises a method for accurately controlling the production cost and a method for controlling the energy consumption and the material consumption, wherein the energy consumption and the material consumption comprise the consumption of electricity, water, articles, compressed air, leachate treatment and the like,
the accurate control method for the production process comprises the following steps:
firstly, capturing the cost and the production data to a production precision control system every day by production operating personnel through a production budget code and a production data daily account;
secondly, converting all the captured production data into ton garbage treatment cost and ton garbage energy consumption and material consumption;
thirdly, calculating the internal optimal value of each index in the previous three years and an industry internal standard rod value by mathematical modeling, and taking the internal optimal value in the previous three years as a reference value;
fourthly, the real-time data of the production and operation costs and the reference value are subjected to benchmarking, and when the real-time data exceeds the reference value by 5%, the system gives out an alarm. (real-time data value converted to red to show alarm)
Fifthly, managers can timely search the deviation reasons through data state warning, and the annual accumulated value of the production and operation cost is guaranteed to be lower than a reference value and superior to an industrial benchmarking value;
the management personnel can allocate the garbage treatment capacity according to the ton garbage treatment cost of the production department, and the profit maximization of the company is realized.
The energy consumption and material consumption control method comprises the following steps:
firstly, production operators fill in data at a mobile phone end, and actual data of energy consumption and material consumption are stored in a production database;
secondly, capturing real-time energy consumption and material consumption data of a production plant from a production database, and generating a data analysis report;
fourthly, calculating the internal optimal value of each index in the previous three years and the industry internal standard rod value by mathematical modeling, and taking the internal optimal value in the previous three years as a reference value;
and fifthly, calibrating the energy consumption and material consumption real-time data and the reference value, and giving out an alarm by the system when the real-time data exceeds the reference value by 5%. The real-time data value is converted to red to indicate an alarm.
And sixthly, the manager can timely search the deviation reason through data state warning to process the defects.
Furthermore, in the first step, the operators monitor the cost, energy consumption, material consumption and production data in the production process according to the production management requirements, and the monitoring data is recorded into the mobile phone reporting terminal according to the production data management system.
Furthermore, in the first step, the operator automatically checks the input data, and directly pushes the data to the production database module through a B/S application interface on the node of the internal local area network, and the production database module stores the directly pushed data.
Further, in the sixth step, the management platform layer calculates the stored production data into corresponding operation economic indicators and reference values for analysis by management personnel, and finds out and solves the reason for the deviation of the operation economic indicators.
Claims (9)
1. An accurate control system for the production process of a household garbage incineration power plant is characterized by comprising a three-layer structure which adopts a B/S structure and is based on MVC, namely a basic service layer, a system expression layer and a business logic layer;
the basic service layer comprises a production database module for storing production statistical data, serving as a system packaging basic service layer, realizing basic functions of data storage, file processing and the like, realizing transparency of bottom data and other basic information to business logic layer codes,
the system presentation layer comprises a mobile phone reporting end for the operation personnel to report the production data, is used as the system presentation layer and is responsible for user interaction, calls a service logic layer interface to realize each item of user operation,
the business logic layer comprises a management platform for generating production operation indexes by production data, carrying out accurate production control and processing all business function logics,
further, the functional architecture of the system is divided into the following 6-layer architecture:
infrastructure layer: including server devices, network devices, security devices, etc.,
data resource layer: all data of the company are stored, the data belong to a basic service layer,
applying a support layer: comprises all software basic platforms, including a workflow engine, a short message platform, a general report platform and the like, belonging to a basic service layer and a business function logic layer,
and (3) a service application layer: all the service function modules of the integrated precise analysis system belong to a service function logic layer,
and (3) applying a portal layer: all the service modules are integrated together, and the integrated portal provides access to clients,
a user access layer: a user can use various client devices such as a PC (personal computer), a smart phone and a tablet personal computer to access the system, report data or check an analysis report, and the system belongs to a business presentation layer.
2. The system as claimed in claim 1, wherein the reporting end is deployed in a production operation department.
3. The system as claimed in claim 1, wherein the management platform is applied to a production management department.
4. The system as claimed in claim 1, wherein a production data reporting interface is provided at the reporting end according to the requirements of production management.
5. The system as claimed in claim 1, wherein the management platform provides a data analysis interface for analysis by a production manager.
6. A method for accurately controlling the production process of a household garbage incineration power plant comprises a method for accurately controlling the production cost and a method for controlling the energy consumption and the material consumption, wherein the energy consumption and the material consumption comprise the consumption of electricity, water, articles, compressed air, leachate treatment and the like;
the accurate control method for the production process comprises the following steps:
firstly, production operators capture the cost and production data to a production precision control system every day through a production budget code and a production data daily account,
secondly, the captured production data are converted into cost per ton of garbage treatment and energy and material per ton of garbage,
thirdly, calculating the internal optimal value and the industry internal standard rod value of each index in the previous three years by mathematical modeling, taking the internal optimal value in the three years as a reference value, fourthly, calibrating each production and operation cost real-time data and the reference value, and giving out an alarm by a system when the real-time data exceeds the reference value by 5 percent,
fifthly, the production management personnel can find out the deviation reason in time through data state warning, and ensure that the annual accumulated value of the production and operation cost is lower than a reference value and better than an industry benchmark value;
the energy consumption and material consumption control method comprises the following steps:
firstly, production operating personnel fill in data at a mobile phone end, actual data of energy consumption and material consumption are stored in a production database,
secondly, capturing real-time energy consumption and material consumption data of a production plant from a production database, generating a data analysis report,
fourthly, calculating the internal optimal value of each index in the previous three years and the industry internal standard rod value by mathematical modeling, taking the internal optimal value in the previous three years as the reference value,
fifthly, the real-time data of energy consumption and material consumption and the reference value are calibrated, when the real-time data exceeds the reference value by 5%, the system sends out a warning, and sixth, production management personnel timely search deviation reasons through data state warning to process defects.
7. The method for accurately controlling the production process of the household garbage incineration power plant as claimed in claim 6, wherein in the first step, production operators monitor the cost, energy consumption, material consumption and production data in the production process according to production management requirements, and the monitoring data are recorded into a mobile phone reporting end according to production data management system rules.
8. The method for accurately controlling the production process of the household garbage incineration power plant as claimed in claim 6, wherein in the first step, production operators automatically check the input data and directly push the data to the production database module through a B/S application interface on an internal local area network node, and the production database module stores the directly pushed data.
9. The method for accurately controlling the production process of the household garbage incineration power plant as claimed in claim 6, wherein in the sixth step, the management platform layer calculates the stored production data into corresponding operation economic indicators and reference values for the production management personnel to analyze, find out the reason for the deviation of the operation economic indicators and solve the deviation.
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