CN108460541A - Harbour intelligence maintenance system and method - Google Patents

Harbour intelligence maintenance system and method Download PDF

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Publication number
CN108460541A
CN108460541A CN201810252341.6A CN201810252341A CN108460541A CN 108460541 A CN108460541 A CN 108460541A CN 201810252341 A CN201810252341 A CN 201810252341A CN 108460541 A CN108460541 A CN 108460541A
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CN
China
Prior art keywords
data
layer
maintenance
unit
kpi
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Withdrawn
Application number
CN201810252341.6A
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Chinese (zh)
Inventor
吴波
余丹炯
韦燚
黄清波
贲道伟
华天轶
原好
杨仁民
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Shanghai Zhenghua Heavy Industries Co Ltd
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Shanghai Zhenghua Heavy Industries Co Ltd
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Application filed by Shanghai Zhenghua Heavy Industries Co Ltd filed Critical Shanghai Zhenghua Heavy Industries Co Ltd
Priority to CN201810252341.6A priority Critical patent/CN108460541A/en
Publication of CN108460541A publication Critical patent/CN108460541A/en
Withdrawn legal-status Critical Current

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    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06QDATA PROCESSING SYSTEMS OR METHODS, SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management, e.g. organising, planning, scheduling or allocating time, human or machine resources; Enterprise planning; Organisational models
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06QDATA PROCESSING SYSTEMS OR METHODS, SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/28Logistics, e.g. warehousing, loading, distribution or shipping

Abstract

The invention discloses a kind of harbour intelligence maintenance system and method, which includes:Operation layer, including emergency maintenance module, maintaining module, part warehouse, KPI Key Performance Indicator module, basic information module, temporary duty module;Data active layer, including the sensing data of crane, operation data, device data and third party system data;Data collection layer is acquired data source different in data active layer using corresponding communications protocol or tool;Data storage layer carries out tree structure storage with relevant database to the data of operation layer, data active layer and data collection layer, and is docked with data analysis layer;Data analysis layer uses maintaining module and lines up algorithm automatically;Presentation layer is accessed by browser or mobile terminal, and the result of data analysis layer is presented.The present invention can improve maintenance efficiency and science, reduce the unnecessary machine stop times of equipment and time, reduce complicated daily maintenance plan scheduling time, increase scheduling accuracy.

Description

Harbour intelligence maintenance system and method
Technical field
The present invention relates to a kind of intelligence system and its method, more specifically to a kind of harbour intelligence maintenance system and Method.
Background technology
During dock operation, in addition to equipment accurately and efficiently operates, the maintaining of mechanical equipment, equipment are run The analysis of data, the management of maintenance staff also take up highly important status.With the continuous improvement of harbor automatic degree, Intelligent maintenance systematic difference is the trend of automatic dock development and the important symbol that automatization level is promoted.It is original Maintenance manages the demand that system gradually can not meet user under line, in order to meet the needs of automatic dock development, is preferably Offering customers service, there is an urgent need to a kind of intelligent maintenance systems that can be directed to pier facilities, can make the Business Stream of entire harbour Journey digitlization, standardization, automation.
Current most of harbour enterprises using planned maintenance also by the way of being maintained, regularly to crane facility and component Regularly Check and Maintenance is carried out, the actual use situation of equipment and its true health status is not accounted for, also results in The waste of time and manpower and materials.
Invention content
For the above-mentioned problems in the prior art, the object of the present invention is to provide a kind of harbour intelligence maintenance system and Method.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of harbour intelligence maintenance system, including:Operation layer, including emergency maintenance module, maintaining module, spare part Library, KPI Key Performance Indicator module, basic information module, temporary duty module;Data active layer includes the sensor number of crane According to, operation data, device data and third party system data;Data collection layer uses data source different in data active layer Corresponding communications protocol or tool are acquired;Data storage layer, to the data of operation layer, data active layer and data collection layer Tree structure storage is carried out with relevant database, and is docked with data analysis layer;Data analysis layer, to maintaining module Using lining up algorithm automatically;Presentation layer is accessed by browser or mobile terminal, and the result of data analysis layer is presented.
Further, data collection layer supports driving and communications protocol using OPC UA, and OPC UA are acquiring bottom Data and support Kafka data and file are sent to data storage layer by message mechanism.
Further, emergency maintenance module includes troublshooting unit, sends work administrative unit, completion administrative unit, completion Check and accept unit and comprehensive inquiry unit;Automatic arrangement program unit provides automatic arrangement program algorithm, including daily planning, week according to actual conditions Plan, monthly plan, yearly plan, and automatically generate maintenance work order;Basic information unit puies forward maintenance item, period, content, work order Date progress additions and deletions of waking up, which change, looks into, and determines the basic information of automatic arrangement program algorithm;Work administrative unit is sent to receive automatic arrangement program maintenance Work order retracts to work order or work is sent to handle, and working hour is sent to preset maintenance time, and it is appropriate automatically to be chosen by personnel's shift report Maintenance personal;Completion administrative unit receives work order and is confirmed, after completing repair, completion work order is automatically generated, to record Repair consumed people when, energy information;Completion acceptance unit by complete work order compared with actual conditions, to work order carry out rollback or Examination is handled;Different work order states, including maintenance progress, consumption information are checked in the offer of comprehensive inquiry unit.
Further, KPI Key Performance Indicator module includes energy consumption KPI units, personnel KPI units, machine KPI units, synthesis KPI units;Energy consumption KPI units provide each mechanical equipment total energy consumption comparison, single device energy consumption statistic, the amount of money of equipment energy consumption Statistics and the corresponding purposes work order of each equipment energy consumption;Each link participant's of the intelligent maintenance system of personnel's KPI units statistics Working hour consumes when the consumed people of distinct device, different work type and when people corresponding work order;Machine KPI units are for difference Workload in its certain time of device statistics, disorderly closedown amount, operation specifying information;Comprehensive KPI unit comprehensives statistics energy consumption, people Member's performance, machine efficiency, analysis show all time-consuming, relationships between consumptive material, man efficiency, mechanical equipment efficiency.
Further, basic information module includes machinery equipment information management unit, personal management unit, rights management list Member;Machinery equipment information management unit provides the management of all machinery equipment information;Personal management unit provides personal information and looks into It askes;Rights management unit offer include menu management, menu button management, Role Management, role-security management, division management, User management, user role management.
To achieve the above object, the present invention also adopts the following technical scheme that:
A kind of harbour intelligence maintenance method, including:Build operation layer, operation layer emergency maintenance module, maintaining module, Part warehouse, KPI Key Performance Indicator module, basic information module, temporary duty module;Data active layer is built, data active layer includes Sensing data, operation data, device data and the third party system data of heavy-duty machine;Build data collection layer, data collection layer Data source different in data active layer is acquired using corresponding communications protocol or tool;Build data storage layer, number Tree structure storage is carried out with relevant database to the data of operation layer, data active layer and data collection layer according to accumulation layer, and And it is docked with data analysis layer;Data analysis layer is built, data analysis layer uses maintaining module and lines up algorithm automatically;Structure Presentation layer is built, presentation layer is accessed by browser or mobile terminal, and the result of data analysis layer is presented.
Further, in data collection layer, driving and communications protocol are supported using OPC UA, OPC UA are acquiring Bottom data and support Kafka data and file are sent to data storage layer by message mechanism.
Further, built in emergency maintenance module troublshooting unit, send work administrative unit, the administrative unit that completes, Completion acceptance unit and comprehensive inquiry unit;Automatic arrangement program unit provides automatic arrangement program algorithm, including day meter according to actual conditions Draw, all plans, monthly plan, yearly plan, and automatically generate maintenance work order;Basic information unit to maintenance item, the period, content, The progress additions and deletions of work order prompt date, which change, looks into, and determines the basic information of automatic arrangement program algorithm;Work administrative unit is sent to receive automatic row Cheng Weibao work orders, retract to work order or work are sent to handle, and working hour is sent to preset maintenance time, can automatically be selected by personnel's shift report Take appropriate maintenance personal;Completion administrative unit receives work order and is confirmed, after completing repair, automatically generates completion work order, uses With record repair consumed people when, energy information;Completion acceptance unit is compared by the work order that completes with actual conditions, is carried out to work order It retracts or examination is handled;Different work order states, including maintenance progress, consumption information are checked in the offer of comprehensive inquiry unit.
Further, built in KPI Key Performance Indicator module energy consumption KPI units, personnel KPI units, machine KPI units, Comprehensive KPI units;Energy consumption KPI units provide each mechanical equipment total energy consumption and compare, single device energy consumption statistic, equipment energy consumption The amount of money counts and the corresponding purposes work order of each equipment energy consumption;Each link participant of the intelligent maintenance system of personnel's KPI units statistics The working hour of member consumes when the consumed people of distinct device, different work type and when people corresponding work order;Machine KPI units are directed to Distinct device counts workload in its certain time, disorderly closedown amount, operation specifying information;Comprehensive KPI unit comprehensives count energy Consumption, personnel performance, machine efficiency, analysis show all time-consuming, relationships between consumptive material, man efficiency, mechanical equipment efficiency.
Further, machinery equipment information management unit, personal management unit, permission pipe are built in basic information module Manage unit;Machinery equipment information management unit provides the management of all machinery equipment information;Personal management unit provides personnel's letter Breath inquiry;The offer of rights management unit includes menu management, menu button management, Role Management, role-security management, department's pipe Reason, user management, user role management.
In the above-mentioned technical solutions, harbour intelligence maintenance system and method for the invention can improve maintenance efficiency and science Property, the unnecessary machine stop times of equipment and time are reduced, complicated daily maintenance plan scheduling time is reduced, it is accurate to increase scheduling Property.Work flow under script line is applied to webpage and mobile client by the present invention using B/S frameworks, realizes that harbour automates journey The promotion of degree promotes user experience, improves efficiency, meets equipment and arbitrary resolution in operating system (iOS, Android) Under application.
Description of the drawings
Fig. 1 is the structural schematic diagram of harbour intelligence maintenance system of the present invention.
Specific implementation mode
The technical solution further illustrated the present invention with reference to the accompanying drawings and examples.
Referring to Fig.1, the present invention discloses a kind of harbour intelligence maintenance system first, main functional modules include presentation layer, Operation layer, data analysis layer, data storage layer, data collection layer, data active layer.
Specifically, as shown in Figure 1, operation layer includes emergency maintenance module, maintaining module, part warehouse, crucial achievement Imitate Index module, basic information module, temporary duty module.
Emergency maintenance module includes troublshooting unit, send work administrative unit, completion administrative unit, completion acceptance unit and Comprehensive inquiry unit.Wherein, automatic arrangement program unit according to actual conditions provide automatic arrangement program algorithm, including daily planning, week plan, Monthly plan, yearly plan, and automatically generate maintenance work order.Basic information unit reminds day to maintenance item, period, content, work order Phase progress additions and deletions, which change, looks into, and determines the basic information of automatic arrangement program algorithm.Work administrative unit is sent to receive automatic arrangement program maintenance work order, It is retracted to work order or work is sent to handle, working hour is sent to preset maintenance time, appropriate repair can be chosen automatically by personnel's shift report Personnel.Completion administrative unit receives work order and is confirmed, after completing repair, automatically generates completion work order, to record repair When consumed people, energy information.Completion acceptance unit is compared by the work order that completes with actual conditions, is retracted or is checked and accepted to work order Processing.Different work order states, including maintenance progress, consumption information are checked in the offer of comprehensive inquiry unit.
KPI Key Performance Indicator module includes energy consumption KPI units, personnel KPI units, machine KPI units, comprehensive KPI units. Energy consumption KPI units provide each mechanical equipment total energy consumption comparison, and the amount of money of single device energy consumption statistic, equipment energy consumption counts, with And the corresponding purposes work order of each equipment energy consumption.The working hour of each link participant of the intelligent maintenance system of personnel's KPI units statistics, no Consume when the consumed people of same equipment, different work type and when people corresponding work order.Machine KPI units are united for distinct device Count workload in its certain time, disorderly closedown amount, operation specifying information.Comprehensive KPI unit comprehensives statistics energy consumption, Ren Yuanji Effect, machine efficiency, analysis show all time-consuming, relationships between consumptive material, man efficiency, mechanical equipment efficiency.
Basic information module includes machinery equipment information management unit, personal management unit, rights management unit.Machine is set Standby information management unit provides the management of all machinery equipment information.Personal management unit provides personal information inquiry.Permission pipe Reason unit offer include menu management, menu button management, Role Management, role-security management, division management, user management, User role management.
With continued reference to Fig. 1, data active layer includes sensing data, operation data, device data and the third party of crane System data.
Data collection layer is acquired data source different in data active layer using corresponding communications protocol or tool. Data collection layer using OPC UA come support driving and communications protocol, OPC UA to acquire bottom data and support Kafka will Data and file are sent to data storage layer by message mechanism.
Data storage layer carries out tree-like knot to the data of operation layer, data active layer and data collection layer with relevant database Structure stores, and is docked with data analysis layer.Mechanical equipment information that data storage layer is related to whole system, spare part product letter Breath, personal information, maintaining information carries out tree structure storage using relevant database and last time data analysis layer is right It connects, high performance data access service is provided.
Data analysis layer uses maintaining module and lines up algorithm automatically.For maintaining module, using automatic row Journey algorithm, science scheduling reduce artificial scheduling workload and wrong scheduling.For the fault points Alarm, it is associated with using science, from Dynamic association repair work order.
Presentation layer is accessed by browser or mobile terminal, present data analysis layer as a result, end user passes through browser Or mobile terminal accesses intelligent maintenance system, makes a report on online, checks repair maintenance progress, and by Various types of data analysis result to scheme The forms such as table, report are presented.
On the other hand, correspond to above-mentioned harbour intelligence maintenance system, invention additionally discloses a kind of harbour intelligence maintenance method, It mainly includes the following steps:
Build operation layer, operation layer emergency maintenance module, maintaining module, part warehouse, KPI Key Performance Indicator module, base Plinth information module, temporary duty module;
Data active layer is built, data active layer includes sensing data, operation data, device data and the third party of crane System data;
Build data collection layer, data collection layer to data source different in data active layer using corresponding communications protocol or Person's tool is acquired;
Build data storage layer, data relationship type of the data storage layer to operation layer, data active layer and data collection layer Database carries out tree structure storage, and is docked with data analysis layer;
Data analysis layer is built, data analysis layer uses maintaining module and lines up algorithm automatically;
Presentation layer is built, presentation layer is accessed by browser or mobile terminal, and the result of data analysis layer is presented.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above Change, modification will all be fallen within the scope of claims of the present invention.

Claims (10)

1. a kind of harbour intelligence maintenance system, which is characterized in that including:
Operation layer, including emergency maintenance module, maintaining module, part warehouse, KPI Key Performance Indicator module, basic information mould Block, temporary duty module;
Data active layer, including the sensing data of crane, operation data, device data and third party system data;
Data collection layer is acquired data source different in data active layer using corresponding communications protocol or tool;
Data storage layer carries out tree structure to the data of operation layer, data active layer and data collection layer with relevant database Storage, and docked with data analysis layer;
Data analysis layer uses maintaining module and lines up algorithm automatically;
Presentation layer is accessed by browser or mobile terminal, and the result of data analysis layer is presented.
2. harbour intelligence maintenance system as described in claim 1, it is characterised in that:
The data collection layer using OPC UA come support driving and communications protocol, the OPC UA to acquire bottom data and Support Kafka that data and file are sent to data storage layer by message mechanism.
3. harbour intelligence maintenance system as described in claim 1, it is characterised in that:
The emergency maintenance module includes troublshooting unit, send work administrative unit, completion administrative unit, completion acceptance unit and Comprehensive inquiry unit;
The automatic arrangement program unit provides automatic arrangement program algorithm, including daily planning, all plans, monthly plan, year according to actual conditions Plan, and automatically generate maintenance work order;
The basic information unit, which changes maintenance item, period, content, the progress additions and deletions of work order prompt date, to be looked into, and determines automatic row The basic information of journey algorithm;
It is described that work administrative unit is sent to receive automatic arrangement program maintenance work order, it is retracted to work order or work is sent to handle, send working hour pre- If maintenance time, appropriate maintenance personal can be chosen automatically by personnel's shift report;
The completion administrative unit receives work order and is confirmed, after completing repair, automatically generates completion work order, to record dimension When repairing consumed people, energy information;
The completion acceptance unit is compared by the work order that completes with actual conditions, to work order retract or examination is handled;
Different work order states, including maintenance progress, consumption information are checked in the comprehensive inquiry unit offer.
4. harbour intelligence maintenance system as described in claim 1, it is characterised in that:
The KPI Key Performance Indicator module includes energy consumption KPI units, personnel KPI units, machine KPI units, comprehensive KPI units;
The energy consumption KPI units provide each mechanical equipment total energy consumption comparison, single device energy consumption statistic, the amount of money of equipment energy consumption Statistics and the corresponding purposes work order of each equipment energy consumption;
The working hour of each link participant of the intelligent maintenance system of the personnel KPI units statistics, distinct device, different work type Corresponding work order is consumed when consumed people and when people;
The machine KPI units count workload in its certain time, disorderly closedown amount for distinct device, and operation is specifically believed Breath;
The comprehensive KPI unit comprehensives statistics energy consumption, personnel performance, machine efficiency, analysis show all time-consuming, consumptive materials, people Relationship between work efficiency rate, mechanical equipment efficiency.
5. harbour intelligence maintenance system as described in claim 1, it is characterised in that:
The basic information module includes machinery equipment information management unit, personal management unit, rights management unit;
The machinery equipment information management unit provides the management of all machinery equipment information;
The personal management unit provides personal information inquiry;
The rights management unit offer includes menu management, menu button management, Role Management, role-security management, department Management, user management, user role management.
6. a kind of harbour intelligence maintenance method, which is characterized in that including:
Build operation layer, the operation layer emergency maintenance module, maintaining module, part warehouse, KPI Key Performance Indicator module, base Plinth information module, temporary duty module;
Data active layer is built, the data active layer includes sensing data, operation data, device data and the third party of crane System data;
Build data collection layer, the data collection layer to data source different in data active layer using corresponding communications protocol or Person's tool is acquired;
Build data storage layer, data relationship type of the data storage layer to operation layer, data active layer and data collection layer Database carries out tree structure storage, and is docked with data analysis layer;
Data analysis layer is built, the data analysis layer uses maintaining module and lines up algorithm automatically;
Presentation layer is built, the presentation layer is accessed by browser or mobile terminal, and the result of data analysis layer is presented.
7. harbour intelligence maintenance method as claimed in claim 6, it is characterised in that:
In data collection layer, driving and communications protocol are supported using OPC UA, the OPC UA are acquiring bottom data And support Kafka that data and file are sent to data storage layer by message mechanism.
8. harbour intelligence maintenance method as claimed in claim 6, it is characterised in that:
Built in emergency maintenance module troublshooting unit, send work administrative unit, the administrative unit that completes, completion acceptance unit and Comprehensive inquiry unit;
The automatic arrangement program unit provides automatic arrangement program algorithm, including daily planning, all plans, monthly plan, year according to actual conditions Plan, and automatically generate maintenance work order;
The basic information unit, which changes maintenance item, period, content, the progress additions and deletions of work order prompt date, to be looked into, and determines automatic row The basic information of journey algorithm;
It is described that work administrative unit is sent to receive automatic arrangement program maintenance work order, it is retracted to work order or work is sent to handle, send working hour pre- If maintenance time, appropriate maintenance personal can be chosen automatically by personnel's shift report;
The completion administrative unit receives work order and is confirmed, after completing repair, automatically generates completion work order, to record dimension When repairing consumed people, energy information;
The completion acceptance unit is compared by the work order that completes with actual conditions, to work order retract or examination is handled;
Different work order states, including maintenance progress, consumption information are checked in the comprehensive inquiry unit offer.
9. harbour intelligence maintenance method as claimed in claim 6, it is characterised in that:
Energy consumption KPI units, personnel KPI units, machine KPI units, comprehensive KPI units are built in KPI Key Performance Indicator module;
The energy consumption KPI units provide each mechanical equipment total energy consumption comparison, single device energy consumption statistic, the amount of money of equipment energy consumption Statistics and the corresponding purposes work order of each equipment energy consumption;
The working hour of each link participant of the intelligent maintenance system of the personnel KPI units statistics, distinct device, different work type Corresponding work order is consumed when consumed people and when people;
The machine KPI units count workload in its certain time, disorderly closedown amount for distinct device, and operation is specifically believed Breath;
The comprehensive KPI unit comprehensives statistics energy consumption, personnel performance, machine efficiency, analysis show all time-consuming, consumptive materials, people Relationship between work efficiency rate, mechanical equipment efficiency.
10. harbour intelligence maintenance method as claimed in claim 6, it is characterised in that:
Machinery equipment information management unit, personal management unit, rights management unit are built in basic information module;
The machinery equipment information management unit provides the management of all machinery equipment information;
The personal management unit provides personal information inquiry;
The rights management unit offer includes menu management, menu button management, Role Management, role-security management, department Management, user management, user role management.
CN201810252341.6A 2018-03-26 2018-03-26 Harbour intelligence maintenance system and method Withdrawn CN108460541A (en)

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