CN114839933A - Chinese-medicinal material is clean cuts intelligent equipment of production and corresponds management system - Google Patents
Chinese-medicinal material is clean cuts intelligent equipment of production and corresponds management system Download PDFInfo
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- CN114839933A CN114839933A CN202210369167.XA CN202210369167A CN114839933A CN 114839933 A CN114839933 A CN 114839933A CN 202210369167 A CN202210369167 A CN 202210369167A CN 114839933 A CN114839933 A CN 114839933A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 239000000463 material Substances 0.000 title claims abstract description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 238000012544 monitoring process Methods 0.000 claims abstract description 32
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000005516 engineering process Methods 0.000 claims abstract description 16
- 238000003908 quality control method Methods 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims description 17
- 230000006855 networking Effects 0.000 claims description 8
- 241000411851 herbal medicine Species 0.000 claims 4
- 239000003814 drug Substances 0.000 abstract description 22
- 238000007726 management method Methods 0.000 description 34
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- 238000009434 installation Methods 0.000 description 1
- 230000007721 medicinal effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- 238000012552 review Methods 0.000 description 1
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31094—Data exchange between modules, cells, devices, processors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a traditional Chinese medicine net cutting production intelligent device corresponding management system which comprises a traditional Chinese medicine net cutting intelligent management and control system, wherein the traditional Chinese medicine net cutting intelligent management and control system comprises a plurality of paths of net cutting devices, a parameter accurate control module, an intelligent controller, a parameter tracking storage module, a remote real-time device monitoring module, a wireless remote terminal field management module, a cloud quality control key technology management service module and a production plan management module, one end of the parameter accurate control module is connected with the plurality of paths of net cutting devices, the other end of the parameter accurate control module is connected with the intelligent controller, and the intelligent controller is respectively connected with the parameter tracking storage module and the remote real-time device monitoring module through circuits. The invention effectively converts the traditional Chinese medicinal material production achievement into industrialized mass production, formulates the quality standard of the clean cut production of the Chinese medicinal material, improves the quality of the Chinese medicinal material, and realizes the standardization, the production automation, the quality standardization and the management informatization of the Chinese medicinal material processing technology.
Description
Technical Field
The invention relates to the technical field of traditional Chinese medicine pharmaceutical equipment, computer technology and industrial control, in particular to a corresponding management system of intelligent equipment for clean cutting production of traditional Chinese medicines.
Background
For a long time, the processing equipment that the production adopted is surely cut to chinese-medicinal material net, and the vast majority is electrical control equipment, just carries out the simple operation of machine through the forceful electric switch, and there are some drawbacks to this kind of equipment corresponding production quality key technology management and control process: (1) the equipment can only be simply controlled, key data (such as temperature, humidity and the like) cannot be automatically acquired and uploaded, the production quality mainly depends on the customs of pharmaceutical workers, the processing quality standards are not uniform, and the labor consumption is high; (2) the traceability of the production data of medicinal materials is poor, a batch of medicinal materials are very difficult to store, analyze and trace product quality information data from planning, purchasing raw materials, producing, quality ensuring, warehousing products to selling; (3) in production management, objective data is difficult to collect, quality standards cannot be strictly executed, so that production management standardization is poor, product quality cannot be stably guaranteed, economic benefits are affected, and enterprise images are difficult to review. For this reason, a corresponding technical scheme needs to be designed to solve the existing technical problems.
Disclosure of Invention
The invention aims to provide a corresponding management system for intelligent equipment for clean cutting production of traditional Chinese medicinal materials, and solves the problems that the corresponding management and control system for the intelligent equipment for clean cutting production of the traditional Chinese medicinal materials is designed, the existing processing electrical equipment adopts a computer and an automation technology, an intelligent controllable module is innovatively designed, processing technological parameters and other information are controlled on line by using the computer, standard processes of processing technologies such as medicine washing, medicine moistening, peeling and cutting are combined, an electronic task can be accepted, operation procedures are customized, and the standardization of a processing process, the standardization of the quality of the traditional Chinese medicinal materials and the reduction of production cost are realized.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a chinese-medicinal material is net to cut production intelligent equipment and corresponds management system, includes chinese-medicinal material and surely intelligent management and control system clearly, chinese-medicinal material is net to cut intelligent management and control system clearly includes that multichannel is net to cut equipment, accurate control module of parameter, intelligent control ware, parameter tracking save module, remote real-time equipment monitoring module, wireless remote terminal field management module, high in the clouds matter accuse key technology management service module and production plan management module, accurate control module one end of parameter is connected with multichannel is net to cut equipment and the other end is connected with the intelligent control ware, the passing through circuit of intelligent control ware is respectively connected with parameter tracking save module, remote real-time equipment monitoring module, parameter tracking save module passes through circuit and high in the clouds matter accuse key technology management service module, high in the clouds matter accuse key technology management service module passes through the circuit respectively with remote real-time equipment monitoring module, The production plan management module is connected, the wireless remote terminal field management module is connected with the remote real-time equipment monitoring module, the production plan management module and the multi-path net cutting equipment through a 5G network, and the operation of the traditional Chinese medicine net cutting intelligent management and control system is matched with technical measures.
As a preferable mode of the invention, the technical measures comprise four parts of a main program architecture, a work area wireless client, remote equipment monitoring and cloud server deployment.
As a preferred mode of the invention, a server-side main program of the main program framework is designed by adopting a browser/server mode, the main framework is divided into three layers, namely a database access layer, a service logic layer and an interface layer from low to high, and the layers are connected through interfaces.
In a preferred embodiment of the present invention, the interface layer uses an MVC framework, the MVC framework is composed of three main units, namely a model, a view and a controller, and a WCF framework is used and a service layer is added between the interface layer and the service logic layer, and the addition of the service layer allows functional modules of the interface layer to be completely separated from a main program.
As a preferred mode of the invention, the wireless client in the work area adopts a WeChat small program mode design, and communicates with a main program service layer through an interface to complete the steps of checking the operation requirements of the work area, inputting the operation records and detecting and processing the quality of finished products.
As a preferred mode of the present invention, the remote device monitoring employs a PLC controller, the PLC controller includes switching value logic control, analog quantity control, and communication networking functions, the switching value logic controls the start and stop of the device, the analog quantity control monitors the device operating state of the device on the basis of analog data such as temperature, pressure, and speed of the device operation, and the communication between the PLC controllers and the communication between the PLC controller and other intelligent devices can be realized by the communication networking function.
As a preferred mode of the present invention, the remote device monitoring uses a VNC virtual network console to associate with the production device, so as to implement remote monitoring of the production data of the device and remote control of the device.
As a preferred mode of the present invention, the cloud server deployment main program is deployed by using an ali cloud server.
Compared with the prior art, the invention has the following beneficial effects:
the invention improves the traditional Chinese medicine processing experience description to digitalization, standardization and automation, effectively converts the traditional Chinese medicine production achievement into industrialized large production so as to greatly increase the yield value of the net cut production of the Chinese medicine, simultaneously sets the quality standard of the net cut production of the Chinese medicine, improves the quality of the Chinese medicine, can trace the historical production record, ensures the safety and the effectiveness of clinical medication, and has extremely important significance for the standardization, the production automation, the quality standardization and the management informatization of the Chinese medicine processing technology, the development of the net cut production modernization of the Chinese medicine, the promotion of the technical progress of the net cut processing industry of the Chinese medicine and the promotion of the international market competitiveness of the net cut processing industry of the Chinese medicine.
Drawings
FIG. 1 is an overall system schematic of the present invention;
FIG. 2 is a schematic diagram of a main program architecture according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a corresponding management system of intelligent equipment for net cutting production of traditional Chinese medicinal materials comprises a net cutting intelligent management and control system of traditional Chinese medicinal materials, wherein the net cutting intelligent management and control system of traditional Chinese medicinal materials comprises multiple paths of net cutting equipment, a parameter accurate control module, an intelligent controller, a parameter tracking and storing module, a remote real-time equipment monitoring module, a wireless remote terminal field management module, a cloud quality control key technology management service module and a production plan management module, one end of the parameter accurate control module is connected with the multiple paths of net cutting equipment, the other end of the parameter accurate control module is connected with the intelligent controller, the intelligent controller is respectively connected with the parameter tracking and storing module and the remote real-time equipment monitoring module through circuits, the parameter tracking and storing module is connected with the cloud quality control key technology management service module through circuits, and the cloud quality control key technology management service module is respectively connected with the remote real-time equipment monitoring module through circuits, The production plan management module is connected, the wireless remote terminal field management module is connected with the remote real-time equipment monitoring module, the production plan management module and the multi-channel net cutting equipment through a 5G network, and technical measures are matched with the operation of the traditional Chinese medicine net cutting intelligent management and control system.
The technical measures comprise four parts of a main program framework, a work area wireless client, remote equipment monitoring and cloud server deployment.
The server-side main program of the main program framework is designed by adopting a browser/server mode, the main program framework is divided into three layers, namely a database access layer, a service logic layer and an interface layer from low to high, and the layers are connected through interfaces.
The interface layer uses an MVC frame which is composed of three main units of a model, a view and a controller, a WCF frame is used between the interface layer and a service logic layer, and a service layer is added, so that each function module of the interface layer can be completely separated from a main program due to the addition of the service layer.
The wireless client in the work area adopts the design of a WeChat small program mode, and communicates with a main program service layer through an interface to complete the steps of checking the operation requirements of the work area, inputting the operation records and detecting and processing the quality of finished products.
The remote equipment monitoring adopts the PLC controller, and the PLC controller contains switching value logic control, analog quantity control and communication networking function, controls the start and stop of equipment through the switching value logic, controls the equipment running state of monitoring the temperature, pressure, speed and other analog data of equipment running through the analog quantity control, and can realize the communication between the PLC controller and other intelligent devices through the communication networking function.
The remote equipment monitoring adopts a VNC virtual network console to be associated with the production equipment, so that the remote monitoring of the production data of the equipment and the remote control of the equipment are realized.
Specifically, the cloud server deployment main program is deployed by using an Alice cloud server.
When in use: the functions of each part of the invention are as follows:
firstly, tracking and saving parameters: in the clean cutting production process of the traditional Chinese medicinal materials, all important data can be tracked and stored, so that quality information processing, history record query and tracing are facilitated.
Precise control of parameters: the clean cutting equipment is managed by an intelligent controller, and the accurate control of various parameters can be fully ensured by adopting a process control means, for example, the temperature of a medicine moistening machine is controlled by a production PID and other temperature control modes, so that the temperature error is less than +/-5 ℃; infrared and laser chromatographic detection and medicinal property analysis may be used.
And thirdly, real-time monitoring function. The intelligent controller collects the key data in real time, can find the data exceeding the warning value in time, and uploads and gives an alarm.
And fourthly, monitoring the processing equipment in real time through a VNC by utilizing wireless communication or a 5G network, and remotely controlling the parameters, operation and stop of the net cutting processing equipment.
All parts are connected through an industrial control line or a wireless local area network, and data are collected in a cloud server in real time, so that intelligent analysis and processing are facilitated.
And sixthly, managing the production plan, and correspondingly executing the key processes and the equipment.
The technical measures are as follows:
main program framework
The intelligent equipment for clean cutting production of traditional Chinese medicinal materials is designed by adopting a Browser/Server (B/S) mode corresponding to a Server-side main program of a management and control system, a main body framework is divided into three layers which are a database access layer, a service logic layer and an interface layer from low to high, the layers are connected through interfaces, wherein an MVC (Model, View and Controller) framework is used by the interface layer, the MVC framework is the most extensive interface layer implementation tool applied in the current software development, the MVC framework has clear development framework and clear object division, so that the software maintenance is more convenient, a workflow concept is used in the service logic layer, the work area operation flow is standardized, the standardization of the traditional Chinese medicinal material processing is facilitated, and according to the requirement of system distribution type deployment, between the interface layer and the service logic layer, a Windows Communication Foundation (WCF) framework is designed to be used for adding a service layer, functional modules of an interface layer can be completely separated from a main program due to the addition of the service layer, the modules can be conveniently deployed on different devices, in addition, different client sides can conveniently carry out cross-platform Communication due to the application of the service layer, and the system can be more free in the aspects of updating and adding the functional modules;
Second, wireless client design in work area
The working area client side is designed in a WeChat small program mode, and communicates with the main program service layer through an interface to complete the processing steps of checking working area operation requirements, inputting operation records, detecting the quality of finished products and the like. The wireless distribution of the clients of the work area can be realized, the difficulties of arrangement, wire arrangement and maintenance of the clients of the fixed box body of the work area in the past are reduced, and the upgrading and the transformation of a traditional Chinese medicine processing enterprise to the production process are facilitated;
remote equipment monitoring
The Chinese medicine material production equipment is characterized by that firstly, it is automatically upgraded, and the industrial automation sign is the modification of equipment control mode by utilizing Programmable Logic Controller (PLC), so-called PLC is a digital operation electronic system, it adopts Programmable memory, and in its interior the instructions for implementing operation of sequential control, logical operation, arithmetic operation, counting and timing are stored, and utilizes the digital or analog input and output to control various mechanical equipments or production processes, and utilizes weak current control to replace traditional electrified strong current control, i.e. to replace relay control device (mechanical switch), and compared with motor control system using relay as main component, the PLC has the advantages of stable and reliable performance, low cost, complete function, flexible application and convenient operation and maintenance, etc Chemical industry, petroleum, electric power, light spinning, automobile manufacturing and other industries;
For upgrading and modifying traditional Chinese medicine production equipment, the system mainly relates to switching value logic control, analog quantity control and communication networking functions of a PLC, starting and stopping of the equipment are controlled through the switching value logic, the running state of the equipment is monitored through analog quantity control on analog data of the running temperature, pressure, speed and the like of the equipment, communication among PLC controllers and communication between the PLC controllers and other intelligent equipment can be realized through the communication networking function, a VNC (virtual Network Console) virtual Network control console is designed to be associated with the production equipment, and remote monitoring on production data of the equipment and remote control on the equipment are realized. The VNC is free open source software based on UNIX and Linux operating systems, has strong remote control capability and mainly comprises two parts: an application program (vncviewer) of which one part is a client; the other part is a server-side application program (vncserver). The server-side application program of the VNC has strong adaptability in UNIX and Linux operating systems and is friendly in graphical user interface, and any computer provided with a client-side application program (vncvviewer) can be conveniently connected with a computer provided with a server-side application program (vncever);
Cloud server deployment
The system main program is deployed by using an Alice cloud server. Firstly, a cloud server ECS meeting configuration requirements is purchased in an Ali cloud official network, relevant settings such as passwords are carried out, remote connection is established, and installation and configuration of software such as a database and decompression are carried out at a cloud server side. And secondly, project release is carried out locally, a release folder is uploaded to a server side, a website is added to an IIS manager of the cloud server, and the rules of the input and the output of the server are configured. And finally, setting an ECS security group of the server, namely, accessing a main program of the Chinese medicinal material net cutting production management system in real time on an external network, wherein the main program comprises a database and a cloud server deployment scheme, so that the maintenance cost and difficulty of a local server are reduced, remote terminals can access the system at any time, data are shared in a plurality of places, and intelligent analysis and processing are facilitated.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a chinese-medicinal material is clean cuts intelligent equipment of production and corresponds management system, includes that chinese-medicinal material is clean cuts intelligent management and control system, its characterized in that: the Chinese herbal medicine clean-cutting intelligent management and control system comprises a multi-path clean-cutting device, a parameter accurate control module, an intelligent controller, a parameter tracking storage module, a remote real-time device monitoring module, a wireless remote terminal field management module, a cloud quality control key technology management service module and a production plan management module, wherein one end of the parameter accurate control module is connected with the multi-path clean-cutting device, the other end of the parameter accurate control module is connected with the intelligent controller, the intelligent controller is respectively connected with the parameter tracking storage module and the remote real-time device monitoring module through circuits, the parameter tracking storage module is connected with the cloud quality control key technology management service module through circuits, the cloud quality control key technology management service module is respectively connected with the remote real-time device monitoring module and the production plan management module through circuits, and the wireless remote terminal field management module is connected with the remote real-time device monitoring module through a 5G network, The production plan management module is connected with the multi-path net cutting equipment, and the operation of the intelligent Chinese medicinal material net cutting management and control system is matched with technical measures.
2. The system for managing the intelligent equipment for the clean cutting production of Chinese herbal medicines according to claim 1 is characterized in that: the technical measures comprise a main program framework, a work area wireless client, remote equipment monitoring and cloud server deployment.
3. The system for managing the intelligent equipment for the clean cutting production of Chinese herbal medicines according to claim 1 is characterized in that: the server-side main program of the main program framework is designed in a browser/server mode, the main program framework is divided into three layers, namely a database access layer, a service logic layer and an interface layer from low to high, and the layers are connected through interfaces.
4. The system for managing the intelligent equipment for the clean cutting production of Chinese herbal medicines according to claim 1 is characterized in that: the interface layer uses an MVC frame which is composed of three main units of a model, a view and a controller, a WCF frame is used between the interface layer and a service logic layer, and a service layer is added, wherein the addition of the service layer enables each functional module of the interface layer to be completely separated from a main program.
5. The management system corresponding to the intelligent equipment for clean cutting production of traditional Chinese medicinal materials according to claim 1 is characterized in that: the wireless client in the work area is designed in a WeChat small program mode, and communicates with a main program service layer through an interface to complete the steps of checking the operation requirements of the work area, inputting operation records and detecting and processing the quality of finished products.
6. The management system corresponding to the intelligent equipment for clean cutting production of traditional Chinese medicinal materials according to claim 1 is characterized in that: the remote equipment monitoring adopts the PLC controller, the PLC controller contains switching value logic control, analog quantity control and communication networking function, controls the start and stop of equipment through the switching value logic, controls the equipment running state of monitoring the temperature, pressure, speed and other analog data of equipment running through the analog quantity control, and can realize the communication between the PLC controller and other intelligent devices through the communication networking function.
7. The management system corresponding to the intelligent equipment for clean cutting production of traditional Chinese medicinal materials according to claim 1 is characterized in that: the remote equipment monitoring adopts a VNC virtual network console to be associated with the production equipment, so that the remote monitoring of the production data of the equipment and the remote control of the equipment are realized.
8. The management system corresponding to the intelligent equipment for clean cutting production of traditional Chinese medicinal materials according to claim 1 is characterized in that: the cloud server deployment main program is deployed by using an Ali cloud server.
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2022
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| CN102004742A (en) * | 2009-09-01 | 2011-04-06 | 上海杉达学院 | Multilayer database access structure |
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Application publication date: 20220802 |