CN114202187A - Power equipment intelligent identification analysis coding method based on power industry - Google Patents
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Abstract
The invention provides an intelligent identification analysis coding method for electric power equipment based on the power industry, which aims at realizing the coding unification of materials, equipment, parts, products and the like in the aspects of the power energy industry, such as high-ultra-large-capacity hydroelectric generating sets, nuclear power generating sets, core parts of heavy gas turbines, advanced energy storage equipment manufacturing, power transmission and transformation equipment for smart grids, user side equipment manufacturing scenes and the like; the whole chain of process data and equipment data in the research, development, design, production and manufacturing processes is communicated; the enterprise information system realizes data communication, eliminates information islands and realizes data servitization in the whole production and manufacturing process.
Description
Technical Field
The invention relates to the field of intelligent identification of equipment in the power energy industry, in particular to an intelligent identification analysis coding method for power equipment based on the power industry
Background
The intellectualization of the power equipment is a core element for creating an intelligent factory and is also a basis for developing an industrial internet, but the problems of non-uniform coding standards, non-compatible rules, incomplete coverage and the like are caused by the fact that the coding standards of the power grid equipment in the existing power industry are various and the applied units and the application specialties are different and the coding schemes have great difference, so that the phenomenon of 'information isolated island' exists in enterprises and among enterprises in a large quantity.
A unified identification coding and analysis system of the power industry is established, fusion and interconnection of data of the power industry are achieved, standardization of the power industry and information collaborative sharing of an industrial chain can be promoted, and the management level of a power grid enterprise in aspects of material management, intelligent operation and maintenance monitoring and the like can be improved.
Disclosure of Invention
The invention provides an intelligent identification analysis coding method for power equipment based on the power industry, which comprises the steps of constructing basic facilities such as identification acquisition and data analysis in the power industry, dynamically accessing a cloud end of each production line equipment by depending on an industrial internet identification analysis system, acquiring relevant information of working conditions of field equipment in real time, uploading the information to the cloud end for monitoring and analysis, constructing an enterprise-level equipment management and service system, connecting data generated by scattered physical production units with each other, breaking an information island, creating novel requirements for material management, operation and maintenance and the like in the power industry, forming an intelligent decision of the power industry, improving the allocation efficiency of production resources and creating a new service value.
After the production line is installed in a customer factory, the system can provide services for customers to carry out operation and maintenance management and monitoring on the production line, realize management and performance optimization on electric power equipment manufacturing equipment, provide data acquisition, analysis and display and key production data integration related to equipment and a working unit, and provide services such as equipment operation monitoring, environment monitoring, maintenance management, equipment maintenance, fault diagnosis, spare and accessory part management, remote operation and maintenance, data statistical analysis and the like. A remote intelligent operation and maintenance platform for manufacturing electric equipment is built to drive business by data, so that one-stop service for carrying out full-life-cycle management on client equipment is provided, and enterprise service transformation is assisted.
An intelligent identification analysis coding method for electric power equipment based on the electric power industry comprises the following steps:
step 1: the method comprises the following steps of carrying out identification acquisition on the power equipment: in the production field of core equipment and core parts in the power energy industry, one-to-one corresponding identification codes are carried out on a high-ultra-high-capacity hydroelectric generating set, a nuclear generating set, core parts of a heavy-duty gas turbine, advanced energy storage equipment manufacturing, power transmission and transformation equipment for a smart grid, power equipment such as a user side and the like and operators, the processing and processing procedures of the product from raw materials through corresponding machines are recorded, and the identification data are acquired through technical process data, a purchase list, a material list, available equipment data, a personnel training matrix, a quality control flow and the like and are transmitted to an internal storage system of an enterprise;
step 2: the method comprises the steps that material information acquisition, production machine information acquisition and finished product information acquisition of the power equipment are carried out on a production site of the power equipment in one or two modes of combination of a bar code mode, a wireless scanning mode and an Internet of things acquisition device Smart-IOT mode; for the produced power equipment, product attribute information including product specification models, batches and single products is subjected to enterprise internal coding, and data cleaning is carried out, wherein the data cleaning comprises data consistency checking, invalid value processing, missing value processing and the like, so that the reliability and the availability of final use data are guaranteed;
and step 3: the cleaned data is coded and mapped through an enterprise identification analysis node, the collected identification data is mapped to a product identification in the step 2 in various modes including bar codes, wireless scanning and Smart-IOT (Internet of things) of an Internet of things collector through wired and wireless transmission modes to form a unique universal identification, and the unique universal identification is uploaded to an enterprise node identification analysis system for identification registration and record storage;
and 4, step 4: heterogeneous coding unification step: when each power equipment production enterprise produces a product, an internal coding system is used, under the condition that the internal coding system is not changed, the power equipment production enterprises upload product identification information and product attribute information to a power industry identification analysis secondary node for registration after the product coding is completed, the secondary node audits, after the audit is passed, unique coding is carried out on the product according to a secondary node coding mode to assign codes to the product, and the secondary node uploads the approved identification to a national top node;
and 5: after the identifier analysis code application is successful, the code information is written into a database and attached to a corresponding product;
step 6: and (3) according to the data collected in the step (3), managing and optimizing the performance of the electric power equipment manufacturing equipment, providing data collection, analysis and display and key production data integration related to the equipment and the working unit, and directly providing services such as equipment operation monitoring, environment monitoring, maintenance management, equipment maintenance, fault diagnosis, spare and accessory part management, remote operation and maintenance, data statistical analysis and the like.
Further, the specific steps of the power equipment identification code in step 3 are as follows:
(1) encoding important attribute information related to the production process, such as operation data, fault information, geographical distribution, installation and debugging, maintenance service, field parameter setting, startup and shutdown and the like, historical spot inspection/maintenance work order records, document management, geographical distribution statistics and logic management, and recording a code system of internal specifications of an enterprise on material suppliers and material production dates;
(2) recording production work orders, maintenance personnel, work order acceptance time, serial numbers, work order types, work order states, calling numbers, service types and detailed processing conditions during periodic operations such as equipment inspection/maintenance and the like, and uniformly marking codes in the processing procedure steps;
(3) the BOM models of different types of equipment are established for spare parts required in the machining process of different types of equipment, the models comprise basic information and BOM lists of the equipment, code-giving identification is carried out on the service cycle of key parts and the service life information of the spare parts, the minimum safety stock is set, and material shortage is prevented
(4) The enterprise uploads the coded product to a secondary node for electric power industry identifier analysis for auditing, after the auditing is passed, the secondary node is reported to a national top level node for auditing, after the top level auditing is passed, the record storage is carried out, the identifier registration is completed, and the identifier takes effect formally.
Further, the step 3 of the heterogeneous code compatibility unification specifically comprises the following steps:
(1) before accessing a secondary node, equipment coding, material coding and work order coding in production of an enterprise are carried out according to a private coding mode in the enterprise, and meanwhile, after the enterprise accesses the secondary node, the enterprise assigns codes in the enterprise by adopting a coding system of a secondary node identification analysis system;
(2) before accessing a secondary node, an enterprise needs to register an enterprise identification prefix in the secondary node, wherein the enterprise identification prefix is used as a unique ID of the enterprise in an industrial internet identification analysis system;
(3) the enterprise registers and approves the coded product information in the second-level node, returns the product information to the second-level node after approval is passed, reports the information to the national top-level node by the second-level node, registers the product information after the top-level node passes, and stores the product information by the second-level node by feeding back the result to the second-level node;
(4) when the enterprise uploads product information to the secondary node. The secondary node performs uniqueness assignment on the self-defined code of the product enterprise according to a code system, and codes the product in a mode of unique identification prefix and product identification suffix, so that the unique identification code of the product is completed;
(6) by means of the method of identifying the prefix and the product suffix, the unification of heterogeneous codes among enterprises is completed.
The invention has the following advantages and beneficial effects:
(1) by using the identification coding method, an intelligent factory is built from the aspects of equipment access, digital twin factories, enterprise information system integration, industrial internet cloud manufacturing cooperation and the like, the coding unification of materials, equipment, parts, products and the like is finally realized, the whole process tracing of power equipment products is realized, the process data and the equipment data in the research and development design and production and manufacturing processes are all chained, the enterprise information system realizes data communication, information islands are eliminated, and the data servitization of the whole production and manufacturing process is realized.
(2) The intelligent power equipment factory building scheme based on the equipment identification becomes a new means of manufacturing enterprise operation management, makes up short boards lacking in 'network', 'data' and 'standard', can enhance system integration, information fusion and cross-industry collaborative innovation capability of the whole life cycle of power equipment product development, optimizes resource allocation of a whole industrial chain, and preliminarily forms data-driven business innovation capability, intelligent production capability and ecological operation capability.
(3) Through the unified sign to power equipment, realized mutual compatibility between the heterogeneous code, be favorable to the state to supervise and manage and carry out market supervision, also promote supply chain cooperation between the enterprise simultaneously, shared manufacturing and the accurate butt joint of enterprise's production system, product full life cycle management and intelligent service.
Drawings
Fig. 1 is a schematic diagram of power equipment identification information registration;
fig. 2 is a flowchart of power device identifier resolution.
Detailed Description
The technical solutions in the embodiments of the present invention will be described in detail and clearly with reference to the accompanying drawings. The described embodiments are only some of the embodiments of the present invention.
The technical scheme for solving the technical problems is as follows:
as shown in fig. 1, a flow chart for implementing the present invention includes the following steps:
step 1: the method comprises the following steps of carrying out identification acquisition on the power equipment: in the production field of core equipment and core parts in the power energy industry, one-to-one corresponding identification codes are carried out on a high-ultra-high-capacity hydroelectric generating set, a nuclear generating set, core parts of a heavy-duty gas turbine, advanced energy storage equipment manufacturing, power transmission and transformation equipment for a smart grid, power equipment such as a user side and the like and operators, the processing and processing procedures of the product from raw materials through corresponding machines are recorded, and the identification data are acquired through technical process data, a purchase list, a material list, available equipment data, a personnel training matrix, a quality control flow and the like and are transmitted to an internal storage system of an enterprise;
step 2: the method comprises the steps that material information acquisition, production machine information acquisition and finished product information acquisition of the power equipment are carried out on a production site of the power equipment in one or two modes of combination of a bar code mode, a wireless scanning mode and an Internet of things acquisition device Smart-IOT mode; for the produced power equipment, product attribute information including product specification models, batches and single products is subjected to enterprise internal coding, and data cleaning is carried out, wherein the data cleaning comprises data consistency checking, invalid value processing, missing value processing and the like, so that the reliability and the availability of final use data are guaranteed;
and step 3: the cleaned data is coded and mapped through an enterprise identification analysis node, the collected identification data is mapped to a product identification in the step 2 in various modes including bar codes, wireless scanning and Smart-IOT (Internet of things) of an Internet of things collector through wired and wireless transmission modes to form a unique universal identification, and the unique universal identification is uploaded to an enterprise node identification analysis system for identification registration and record storage;
and 4, step 4: heterogeneous coding unification step: when each power equipment production enterprise produces a product, an internal coding system is used, under the condition that the internal coding system is not changed, the power equipment production enterprises upload product identification information and product attribute information to a power industry identification analysis secondary node for registration after the product coding is completed, the secondary node audits, after the audit is passed, unique coding is carried out on the product according to a secondary node coding mode to assign codes to the product, and the secondary node uploads the approved identification to a national top node;
and 5: after the identifier analysis code application is successful, the code information is written into a database and attached to a corresponding product;
step 6: and (3) according to the data collected in the step (3), managing and optimizing the performance of the electric power equipment manufacturing equipment, providing data collection, analysis and display and key production data integration related to the equipment and the working unit, and directly providing services such as equipment operation monitoring, environment monitoring, maintenance management, equipment maintenance, fault diagnosis, spare and accessory part management, remote operation and maintenance, data statistical analysis and the like.
As shown in fig. 2, preferably, the specific steps of the power device identification code are as follows:
(1) encoding important attribute information related to the production process, such as operation data, fault information, geographical distribution, installation and debugging, maintenance service, field parameter setting, startup and shutdown and the like, historical spot inspection/maintenance work order records, document management, geographical distribution statistics and logic management, and recording a code system of internal specifications of an enterprise on material suppliers and material production dates;
(2) recording production work orders, maintenance personnel, work order acceptance time, serial numbers, work order types, work order states, calling numbers, service types and detailed processing conditions during periodic operations such as equipment inspection/maintenance and the like, and uniformly marking codes in the processing procedure steps;
(3) the BOM models of different types of equipment are established for spare parts required in the machining process of different types of equipment, the models comprise basic information and BOM lists of the equipment, code-giving identification is carried out on the service cycle of key parts and the service life information of the spare parts, the minimum safety stock is set, and material shortage is prevented
(4) The enterprise uploads the coded product to a secondary node for electric power industry identifier analysis for auditing, after the auditing is passed, the secondary node is reported to a national top level node for auditing, after the top level auditing is passed, the record storage is carried out, the identifier registration is completed, and the identifier takes effect formally.
As shown in fig. 2, preferably, the step 3 of heterogeneous coding compatibility unification specifically includes:
(1) before accessing a secondary node, equipment coding, material coding and work order coding in production of an enterprise are carried out according to a private coding mode in the enterprise, and meanwhile, after the enterprise accesses the secondary node, the enterprise assigns codes in the enterprise by adopting a coding system of a secondary node identification analysis system;
(2) before accessing a secondary node, an enterprise needs to register an enterprise identification prefix in the secondary node, wherein the enterprise identification prefix is used as a unique ID of the enterprise in an industrial internet identification analysis system;
(3) the enterprise registers and approves the coded product information in the second-level node, returns the product information to the second-level node after approval is passed, reports the information to the national top-level node by the second-level node, registers the product information after the top-level node passes, and stores the product information by the second-level node by feeding back the result to the second-level node;
(4) when the enterprise uploads product information to the secondary node. The secondary node performs uniqueness assignment on the self-defined code of the product enterprise according to a code system, and codes the product in a mode of unique identification prefix and product identification suffix, so that the unique identification code of the product is completed;
(6) by means of the method of identifying the prefix and the product suffix, the unification of heterogeneous codes among enterprises is completed.
Claims (7)
1. An intelligent identification analysis coding method for power equipment based on the power industry is characterized by comprising the following steps;
step 1: the method comprises the following steps of carrying out identification acquisition on the power equipment: in the production field of core equipment and core parts in the power energy industry, one-to-one corresponding identification codes are carried out on a high-ultra-high-capacity hydroelectric generating set, a nuclear generating set, core parts of a heavy-duty gas turbine, advanced energy storage equipment manufacturing, power transmission and transformation equipment for a smart grid, power equipment such as a user side and the like and operators, the processing and processing procedures of the product from raw materials through corresponding machines are recorded, and the identification data are acquired through technical process data, a purchase list, a material list, available equipment data, a personnel training matrix, a quality control flow and the like and are transmitted to an internal storage system of an enterprise;
step 2: the method comprises the steps that material information acquisition, production machine information acquisition and finished product information acquisition of the power equipment are carried out on a production site of the power equipment in one or two modes of combination of a bar code mode, a wireless scanning mode and an Internet of things acquisition device Smart-IOT mode; for the produced power equipment, product attribute information including product specification models, batches and single products is subjected to enterprise internal coding, and data cleaning is carried out, wherein the data cleaning comprises data consistency checking, invalid value processing, missing value processing and the like, so that the reliability and the availability of final use data are guaranteed;
and step 3: the cleaned data is coded and mapped through an enterprise identification analysis node, the collected identification data is mapped to a product identification in the step 2 in various modes including bar codes, wireless scanning and Smart-IOT (Internet of things) of an Internet of things collector through wired and wireless transmission modes to form a unique universal identification, and the unique universal identification is uploaded to an enterprise node identification analysis system for identification registration and record storage;
and 4, step 4: heterogeneous coding unification step: when each power equipment production enterprise produces a product, an internal coding system is used, under the condition that the internal coding system is not changed, the power equipment production enterprises upload product identification information and product attribute information to a power industry identification analysis secondary node for registration after the product coding is completed, the secondary node audits, after the audit is passed, unique coding is carried out on the product according to a secondary node coding mode to assign codes to the product, and the secondary node uploads the approved identification to a national top node;
and 4, step 4: after the identifier analysis code application is successful, the code information is written into a database and attached to a corresponding product;
and 5: and (3) according to the data collected in the step (3), managing and optimizing the performance of the electric power equipment manufacturing equipment, providing data collection, analysis and display and key production data integration related to the equipment and the working unit, and directly providing services such as equipment operation monitoring, environment monitoring, maintenance management, equipment maintenance, fault diagnosis, spare and accessory part management, remote operation and maintenance, data statistical analysis and the like.
2. The electric power industry-based intelligent identification, analysis and coding method for electric power equipment as claimed in claim 1, wherein the specific steps of the electric power equipment identification coding in step 3 are as follows:
(1) encoding important attribute information related to the production process, such as operation data, fault information, geographical distribution, installation and debugging, maintenance service, field parameter setting, startup and shutdown and the like, historical spot inspection/maintenance work order records, document management, geographical distribution statistics and logic management, and recording a code system of internal specifications of an enterprise on material suppliers and material production dates;
(2) recording production work orders, maintenance personnel, work order acceptance time, serial numbers, work order types, work order states, calling numbers, service types and detailed processing conditions during periodic operations such as equipment inspection/maintenance and the like, and uniformly marking codes in the processing procedure steps;
(3) the BOM models of different types of equipment are established for spare parts required in the machining process of different types of equipment, the models comprise basic information and BOM lists of the equipment, code-giving identification is carried out on the service cycle of key parts and the service life information of the spare parts, the minimum safety stock is set, and material shortage is prevented
(4) The enterprise uploads the coded product to a secondary node for electric power industry identifier analysis for auditing, after the auditing is passed, the secondary node is reported to a national top level node for auditing, after the top level auditing is passed, the record storage is carried out, the identifier registration is completed, and the identifier takes effect formally.
3. The electric power industry-based intelligent identification, analysis and coding method for electric power equipment according to claim 1, wherein the step 3 of heterogeneous coding compatibility and unification comprises the following specific steps:
(1) before accessing a secondary node, equipment coding, material coding and work order coding in production of an enterprise are carried out according to a private coding mode in the enterprise, and meanwhile, after the enterprise accesses the secondary node, the enterprise assigns codes in the enterprise by adopting a coding system of a secondary node identification analysis system;
(2) before accessing a secondary node, an enterprise needs to register an enterprise identification prefix in the secondary node, wherein the enterprise identification prefix is used as a unique ID of the enterprise in an industrial internet identification analysis system;
(3) the enterprise registers and approves the coded product information in the second-level node, returns the product information to the second-level node after approval is passed, reports the information to the national top-level node by the second-level node, registers the product information after the top-level node passes, and stores the product information by the second-level node by feeding back the result to the second-level node;
(4) when the enterprise uploads product information to the secondary node. The secondary node performs uniqueness assignment on the self-defined code of the product enterprise according to a code system, and codes the product in a mode of unique identification prefix and product identification suffix, so that the unique identification code of the product is completed;
(6) by means of the method of identifying the prefix and the product suffix, the unification of heterogeneous codes among enterprises is completed.
4. The intelligent identification analysis coding method for the power equipment based on the power industry as claimed in claim 1, wherein if a problem or an error is found when the enterprise node examines the product information, the error information is fed back to the identification analysis subsystem immediately, the identification analysis subsystem deletes the information of the product stored in the intermediate database, and reminds the relevant personnel of error check.
5. The method as claimed in claim 1, wherein if the enterprise node fails to apply for the identification resolution registration of the industrial product sent to the secondary node of the industry after passing the audit, the enterprise node immediately feeds back the information to the identification resolution subsystem, and the identification resolution subsystem deletes the information of the product stored in the intermediate database and reminds the responsible person of the enterprise to check.
6. The intelligent identification analysis coding method for the power equipment based on the power industry as claimed in claim 1, wherein when querying registration information of a product, a user identifies coding information attached to the product through a client such as a mobile phone and initiates a query request to a recursive node, the recursive node receives the request of the client and then sends an addressing request to a second-level node, the second-level node sends a request to a top-level node of a higher country, the top-level node of the country sends an analysis instruction to an enterprise producing the product according to the identification information, the enterprise receives the instruction through an identification analysis subsystem and provides corresponding product information, and finally the corresponding product information is transmitted back to the client of the user.
7. The method as claimed in claim 1, wherein the identifier parsing subsystem is capable of actively registering the identifier of the newly added power device in the system, writing the product information and the identifier code required by the contract into the intermediate database after the registration is successful, and when the registration is not successful, the identifier parsing subsystem receives the feedback information and deletes the information stored in the intermediate database, and then pushes the feedback information to the responsible person of the enterprise, so as to effectively process the problem.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114997568A (en) * | 2022-04-20 | 2022-09-02 | 中国信息通信研究院 | Identification analysis service capability evaluation modeling method and system |
| CN115171510A (en) * | 2022-05-06 | 2022-10-11 | 北京工商大学 | Rice supply chain digital twin teaching aid based on industrial internet identification analysis |
| CN115658742A (en) * | 2022-11-16 | 2023-01-31 | 武汉亚为电子科技有限公司 | Identification analysis method and system for field-level active identification carrier |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114997568A (en) * | 2022-04-20 | 2022-09-02 | 中国信息通信研究院 | Identification analysis service capability evaluation modeling method and system |
| CN115171510A (en) * | 2022-05-06 | 2022-10-11 | 北京工商大学 | Rice supply chain digital twin teaching aid based on industrial internet identification analysis |
| CN115658742A (en) * | 2022-11-16 | 2023-01-31 | 武汉亚为电子科技有限公司 | Identification analysis method and system for field-level active identification carrier |
| CN115658742B (en) * | 2022-11-16 | 2023-04-07 | 武汉亚为电子科技有限公司 | Identification analysis method and system for field-level active identification carrier |
| CN116578632A (en) * | 2023-07-14 | 2023-08-11 | 江苏未来网络集团有限公司 | Full life cycle management system and method for power equipment, computer equipment and medium |
| CN116633976A (en) * | 2023-07-21 | 2023-08-22 | 江苏未来网络集团有限公司 | Industrial Internet active identification data acquisition method, system, equipment and medium |
| CN116633976B (en) * | 2023-07-21 | 2023-10-27 | 江苏未来网络集团有限公司 | Industrial Internet active identification data acquisition method, system, equipment and medium |
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