CN101266493A

CN101266493A - Production management system and production management method

Info

Publication number: CN101266493A
Application number: CNA2008100836709A
Authority: CN
Inventors: 楠居研一
Original assignee: Omron Corp
Current assignee: Omron Corp
Priority date: 2007-03-14
Filing date: 2008-03-14
Publication date: 2008-09-17
Also published as: JP2008226037A

Abstract

A production management system can supply instant corresponding abnormal excitation in abnormal production to prevent the person neglecting the abnormity in the production. Detecting the production abnormity or the hidden trouble of a plurality of production devices as condition, in the region with a plurality of management persons for managing the production devices permanently, the abnormity or the hidden trouble of the production device is reported to the management persons by alarm. The alarm includes conditions with abnormity or hidden trouble and information of the production device which has abnormity or hidden trouble; the alarm set at one side of each production device stops inputting a receiving unit for receiving the input used by the management person for stopping alarm, and the alarm aims at the production device report; the alarm is stopped under the condition of receiving the input for stopping alarm, and the alarm aims at the production device report corresponding to the receiving unit which receives the input for stopping alarm.

Description

Production management system and production management method

Technical field

The present invention relates to production management system and production management method, particularly be fit to the production management system and the production management method of multiple-producing factory management.

Background technology

In the past, large-scale display management management of information system (for example patent documentation 1) was arranged in factory.Display part is arranged on the position of the article that can with the naked eye confirm displaying contents simultaneously and take care of.Thus, can when confirming indication and present situation, efficiently carry out work, and under the different situation of indication and present situation, the supvr can easily hold essential factor.

Patent documentation 1:JP spy opens 2001-344004 communique (the 0008th section to the 0016th section)

By the management system of patent documentation 1, when the problem of generation, as long as each personnel notes and sees demonstration, just can this problem of alignment processing.But have such problem: the staff has just seen demonstration unconcernedly, and has ignored problem.

There is such problem in addition: even someone has noticed the problem of circulation situation, no matter the personnel that the notice problem problem that alignment processing should the circulation situation, can not change aspect the report of circulation situation, therefore, can not give and the excitation (incentive) of alignment processing immediately.

Summary of the invention

The present invention is the invention of making in order to address the above problem, and one of purpose of the present invention is, a kind of production management system is provided, and can take place aborning to give and the unusual excitation of alignment processing immediately when unusual.In addition, even equipment management personnel resides in the place in addition, working site in the factory, also can be easy to be set in resident place.

Other purposes of the present invention are, a kind of production management system is provided, and can take place aborning to prevent that personnel from ignoring unusually when unusual.

For the attainment of one's purpose, according to an aspect of the present invention, production management system has that abnormity detection portion, exception reporting portion, alarm stop to import receiving portion, alarm stops portion.Abnormity detection portion, it detects the unusual or unusual hidden danger of a plurality of production equipments production separately.Exception reporting portion; it detects unusual or unusual hidden danger with abnormity detection portion is condition; report the unusual or unusual hidden danger of this production equipment to several managerial personnel in the mode of alarm; wherein, this alarm comprise the information of production equipment that will the information of unusual or unusual hidden danger take place and can determine to have taken place unusual or unusual hidden danger by projector's enlarging projection in the situation on the screen or be presented at situation on the giant display that can move.Alarm stops to import receiving portion, and it is arranged on a plurality of production equipments equipment one side separately, is used to accept the input that managerial personnel are used to stop alarm, and wherein, this alarm is meant the alarm of being reported at this production equipment by exception reporting portion.Alarm stops portion, it stops to import receiving portion with alarm and receives the condition that is input as that is used to stop alarm and stop alarm, wherein this alarm is meant, the alarm of being reported at stopping to import the corresponding production equipment of receiving portion with the alarm that receives input by exception reporting portion.

So-called giant display is meant that picture dimension is bigger than the display of so-called personal computer, so long as can be confirmed the display with big picture of its content by many people simultaneously, is included in wherein.

According to this invention; pass through production management system; to detect the unusual or unusual hidden danger that a plurality of production equipments produce separately is condition; in the resident zone that the several managerial personnel that manage a plurality of production equipments are respectively arranged; report the unusual or unusual hidden danger of this production equipment to several managerial personnel in the mode of alarm; wherein; this alarm is meant; the information that comprises the situation that unusual or unusual hidden danger have taken place and can determine to have taken place the production equipment of unusual or unusual hidden danger; stop to import receiving portion with the alarm that is located at a plurality of production equipments equipment one side separately; accept the input that managerial personnel are used to stop alarm; wherein; this alarm is meant the alarm at this production equipment report; it stops alarm to receive the condition that is input as that is used to stop alarm; wherein this alarm is meant, the alarm of reporting at stopping to import the corresponding production equipment of receiving portion with the alarm that receives input.

Like this, by production management system, can also reside the zone that the production line managerial personnel in addition that unusual or unusual hidden danger have taken place are arranged, the alarm of unusual or unusual hidden danger has taken place in report.In addition, in order to stop alarm, need to utilize the set alarm of equipment one side at production equipment to stop to import receiving portion input, the managerial personnel on this production equipment stop alarm with this.Therefore, no matter when, if all do not stop alarm for a long time, then the other staff that reside in the zone that several managerial personnel are arranged can think that these managerial personnel do not have to go to rapidly immediately production line to come the unusual enthusiasm of alignment processing.Its result can give and the unusual excitation of alignment processing immediately when unusual is taking place.

In addition, by production management system, can report the production on the production equipment unusual or unusual hidden danger with alarm.Its result can prevent to have taken place aborning that managerial personnel ignore unusual situation when unusual.

Preferred exception reporting portion is on the display device of form that schematically shows production equipment and configuration; report unusual or unusual hidden danger in such a way: with expression the mode of unusual or unusual hidden danger has taken place, shown and the production equipment corresponding display content that unusual or unusual hidden danger have taken place.

According to this invention; pass through production management system; on the display device of form that schematically shows production equipment and configuration; report unusual or unusual hidden danger in such a way: with expression the mode of unusual or unusual hidden danger has taken place, shown and the production equipment corresponding display content that unusual or unusual hidden danger have taken place.Therefore, by production management system, can be easy to pass on the situation that detects the unusual or unusual hidden danger on the production equipment to managerial personnel with differentiating.

Preferred production management system also has in the unusual alignment processing reports the unit; report in this unusual alignment processing that the unit stops to import receiving portion with alarm and receives the condition that is input as that is used to stop alarm; to represent unusual or unusual hidden danger is carried out the mode of the situation in the alignment processing, show with the alarm that receives input to stop to import the pairing displaying contents of the corresponding production equipment of receiving portion.

According to this invention; pass through production management system; report in this unusual alignment processing that the unit stops to import receiving portion with alarm and receives the condition that is input as that is used to stop alarm; to represent unusual or unusual hidden danger is carried out the mode of the situation in the alignment processing, show with the alarm that receives input to stop to import the pairing displaying contents of the corresponding production equipment of receiving portion.Therefore, can be easy to pass on for the unusual or unusual hidden danger on the production equipment to managerial personnel with differentiating and carry out situation in the alignment processing.

Unusual or unusual hidden danger is reported by the voice of the tonequality corresponding with unusual or unusual hidden danger by preferred exception reporting portion.

According to this invention,, report unusual or unusual hidden danger by the voice of the tonequality corresponding with unusual or unusual hidden danger by production management system.Therefore, can be easy to pass on the content of the unusual or unusual hidden danger on the production equipment by production management system to managerial personnel with differentiating.

Unusual or unusual hidden danger is reported by printing the abnormal countermeasure paper used for recording by preferred exception reporting portion; wherein; this abnormal countermeasure paper used for recording is used to write down the countermeasure for unusual, and comprises the information of the production equipment that can determine to have taken place unusual or unusual hidden danger.

According to this invention; by production management system, report unusual or unusual hidden danger by printing the abnormal countermeasure paper used for recording, wherein; this abnormal countermeasure paper used for recording is used to write down the countermeasure for unusual, and contains the information of the production equipment that can determine to have taken place unusual or unusual hidden danger.Therefore, can be easy to pass on the situation that detects the unusual or unusual hidden danger on the production equipment to managerial personnel by production management system with differentiating.In addition and since need the abnormal quality countermeasure with paper on record for unusual countermeasure, therefore can give in theory and the unusual excitation of alignment processing.

Preferred production management system also has the body temperature determination part, and it is used to measure the producers' of production equipment body temperature; It is condition that the body temperature that abnormity detection portion determines with the body temperature determination part is in the predetermined abnormal ranges, detects unusual hidden danger.

According to this invention, by production management system, measure the producers' of production equipment body temperature, it is condition that the body temperature that abnormity detection portion determines with the body temperature determination part is in the predetermined abnormal ranges, detects unusual hidden danger.Therefore, by production management system, when producers' body temperature is in abnormal ranges, can in producers cause producing before the generation unusually, pass on the situation that unusual hidden danger is arranged to managerial personnel.Its result is by production management system can prevent trouble before it happens unusually for production.

Preferred production management system also has unusual generation input receiving portion; it is located at a plurality of production equipments equipment one side separately; the input of unusual or unusual hidden danger has taken place in the producers that are used to accept production equipment to this production equipment; abnormity detection portion is received the condition that is input as that unusual or unusual hidden danger have taken place with unusual generation input receiving portion, detects unusual or unusual hidden danger respectively.

According to this invention; pass through production management system; to be located at the unusual generation input receiving portion of a plurality of production equipments equipment one side separately; the information of unusual or unusual hidden danger has taken place in this production equipment of accepting producers' input of production equipment; receive the condition that is input as that unusual or unusual hidden danger have taken place with unusual generation input receiving portion, detect unusual or unusual hidden danger respectively.Therefore, by production management system, can when receiving the input that unusual or unusual hidden danger have taken place, pass on the information that unusual or unusual hidden danger have taken place to managerial personnel respectively.Its result, production management system can make managerial personnel for the alignment processing rapidly of the unusual or unusual hidden danger in producing.

Preferred production management system also has the job schedule test section, it is used for detecting the producers' of production equipment job schedule, it is condition that abnormity detection portion is in the predetermined abnormal ranges with the detected job schedule of job schedule test section, detects unusual hidden danger.

According to this invention, by production management system, detect the job schedule of the producers in the production equipment, it is condition that abnormity detection portion is in the predetermined abnormal ranges with the detected job schedule of job schedule test section, detects unusual hidden danger.Therefore, by production management system, when the job schedule of the producers on production equipment is in the abnormal ranges, can in producers cause producing before the generation unusually, pass on the situation that unusual hidden danger is arranged to managerial personnel.Its result is by production management system can prevent trouble before it happens unusually for production.

Preferred production management system also has inspection portion, and it checks the product that production equipment is produced, and abnormity detection portion checks out that with inspection portion product is that unacceptable product is a condition, detects unusual.

According to this invention, by production management system, check the product that production equipment is produced, check out that with inspection portion product is that unacceptable product is a condition, detect unusual.Therefore,, detecting product when being unacceptable product, can pass on the unusual information that takes place to managerial personnel by production management system.Its result by production management system, can make managerial personnel for the alignment processing unusually rapidly in producing.

Preferred production management system also has: personnel's characteristics determination portion, and it determines the producers' of production equipment characteristics; The working environment changing unit, it changes to the corresponding working environment of characteristics with the producers of this production equipment with production equipment, and wherein, these characteristics are determined by personnel's characteristics determination portion.

According to this invention, by production management system, it determines the producers' of production equipment characteristics, and production equipment is changed to the corresponding working environment of characteristics with the producers of this production equipment, and wherein, these characteristics are determined by personnel's characteristics determination portion.Therefore, by production management system, producers are produced efficiently under the best effort environment corresponding with producers' characteristics.

Preferred personnel's characteristics determination portion is determined producers' job class, with these characteristics as producers, the working environment changing unit is according to the determined job class of personnel's characteristics determination portion, change for the method for reporting of producers' action, changes to the working environment corresponding with producers' characteristics with this with production equipment in production equipment.

According to this invention, pass through production management system, determine producers' job class, with these characteristics as producers, according to by the determined job class of personnel's characteristics determination portion, by change method for reporting for producers' action on production equipment, production equipment is changed to the working environment corresponding with producers' characteristics.Therefore,, can make producers under the working environment of the content of reporting by the best indicating means corresponding, produce efficiently with producers' job class by production management system.

Preferred personnel's characteristics determination portion is determined producers' physical feature, with these characteristics as producers, the working environment changing unit is according to the determined physical feature of personnel's characteristics determination portion, form by the change production equipment changes to the working environment corresponding with producers' characteristics with production equipment.

According to this invention, pass through production management system, determine producers' physical feature, with these characteristics as producers, according to the determined physical feature of personnel's characteristics determination portion, form by the change production equipment changes to the working environment corresponding with producers' characteristics with production equipment.Therefore,, can make producers under the working environment of the form of the best production equipment corresponding, produce efficiently with producers' physical feature by production management system.

Preferred personnel's characteristics determination portion is determined producers' height and strong hand, with these characteristics as producers, the working environment changing unit is according to the determined height of personnel's characteristics determination portion, change is as the height of table of the form of production equipment, according to the determined strong hand of personnel's characteristics determination portion, change is as the tool location of the form of production equipment, thereby production equipment is changed to the working environment corresponding with producers' characteristics.

According to this invention, pass through production management system, determine producers' height and strong hand, with these characteristics as producers, according to by the determined height of personnel's characteristics determination portion, change is as the height of table of the form of production equipment, according to by the determined strong hand of personnel's characteristics determination portion, change is as the tool location of the form of production equipment, thereby production equipment is changed to the working environment corresponding with producers' characteristics.Therefore,, can make producers under the working environment that the position is set of best effort platform height corresponding and instrument, produce efficiently with producers' height and strong hand by production management system.

According to other aspects of the invention, provide a kind of production management method, comprising: first step, detect the unusual or unusual hidden danger of a plurality of production equipments production separately; Second step, to detect unusual or unusual hidden danger is condition, in the resident zone that the several managerial personnel that manage a plurality of production equipments are respectively arranged, report the unusual or unusual hidden danger of this production equipment to several managerial personnel in the mode of alarm, wherein, this alarm comprises that the information of production equipment that will the information of unusual or unusual hidden danger take place and can determine to have taken place unusual or unusual hidden danger by the situation of projector's enlarging projection on screen, perhaps is presented at the situation on the giant display that can move; Third step utilizes the alarm be located at a plurality of production equipments equipment one side separately to stop to import receiving device, accepts the input of managerial personnel to the information that is used to stop alarm, and wherein, this alarm is meant the alarm at this production equipment report; The 4th step stops alarm to receive the condition that is input as that is used to stop alarm, and wherein this alarm is meant, at stopping to import the alarm of the corresponding production equipment report of receiving device with the alarm that receives input.

According to this invention, a kind of production management method is provided, can take place aborning to give and the unusual excitation of alignment processing immediately when unusual.In addition, can prevent to have taken place aborning that personnel ignore unusual situation when unusual.

Description of drawings

Fig. 1 is the synoptic diagram of summary of the production management system of expression embodiments of the present invention.

Fig. 2 is the block diagram of structure of the production management system of expression present embodiment.

Fig. 3 is the block diagram of the IT peace lamp (ァ Application De Application) of expression present embodiment with the structure summary of PC.

Fig. 4 is the display frame figure of the IT peace lamp display frame that (staff area) shows in the office worker chamber in the expression present embodiment.

Fig. 5 is the form of expression worktable in the present embodiment and to the outside drawing of the situation of worktable erecting equipment.

Fig. 6 is that production line is provided with the display frame figure that the shown production line of terminal is provided with the terminal picture in the expression present embodiment.

Fig. 7 is the figure of the abnormal quality countermeasure form printed with the printer that IT peace lamp is connected with PC in the expression present embodiment.

Fig. 8 is the figure of the product form table that database server is stored in the expression present embodiment.

Fig. 9 is the figure of the worker information table that database server is stored in the expression present embodiment.

Figure 10 is the figure of database server institute stored personal information table in the expression present embodiment.

Figure 11 is the classify figure of skilled kilsyth basalt of the product form stored of database server in the expression present embodiment.

Figure 12 is the figure of the production line state resume that database server is stored in the expression present embodiment.

Figure 13 is the figure of the production line state master meter that database server is stored in the expression present embodiment.

Figure 14 is the figure that the product stored of database server is finished resume in the expression present embodiment.

Figure 15 is the figure of the cleanliness resume that database server is stored in the expression present embodiment.

Figure 16 is the figure of the humiture resume that database server is stored in the expression present embodiment.

Figure 17 is the figure of the workflow of the production management system when unusual or unusual hidden danger takes place on production line in the expression present embodiment.

Figure 18 is the process flow diagram of the flow process of the abnormality processing when unusual or unusual hidden danger takes place on production line in the expression present embodiment.

Figure 19 is the figure of the workflow of the production management system when the situation of unusual or unusual hidden danger being carried out alignment processing in the expression present embodiment on production line.

Figure 20 is the process flow diagram of the flow process of the abnormality processing when the situation of unusual or unusual hidden danger being carried out alignment processing in the expression present embodiment on production line.

Figure 21 is the figure that the situation of unusual or unusual hidden danger is finished the workflow of the production management system when resuming production after the alignment processing in the expression present embodiment on production line.

Figure 22 is the process flow diagram that the situation of unusual or unusual hidden danger is finished the flow process of the abnormality processing when resuming production after the alignment processing in the expression present embodiment on production line.

Figure 23 is the figure of the production resume that database server is stored in the expression present embodiment.

Figure 24 is the figure of project (item) the NG table that database server is stored in the expression present embodiment.

Figure 25 be the expression present embodiment in database server store standard work force default value list figure.

Figure 26 is the first pass figure of the performed production treatment scheme of production management system in the expression present embodiment.

Figure 27 is second process flow diagram of the performed production treatment scheme of production management system in the expression present embodiment.

Figure 28 is the chart of expression staff's the grade and the relation between man-hour of working.

Figure 29 is expression Chinese mugwort guest's great this (Ebbinghaus) a chart of forgetting curve.

Figure 30 is the chart of expression by the staff's of production process classification the grade and the relation between man-hour of working.

Figure 31 is the figure of the worktable change resume that database server is stored in the expression present embodiment.

Figure 32 is the figure of the body temperature mensuration resume that database server is stored in the expression present embodiment.

Figure 33 is the process flow diagram of the treatment scheme of the performed setting height of table of production management system and tool location in the expression present embodiment.

Figure 34 is the process flow diagram of the treatment scheme of the performed change height of table of production management system and tool location in the expression present embodiment.

Figure 35 is the process flow diagram of the treatment scheme of the performed mensuration staff's body temperature of production management system in the expression present embodiment.

Figure 36 is the chart that expression staff body temperature changes.

Figure 37 is the figure of the indicating means of the worktable PC action corresponding with the grade staff that reported in the expression present embodiment.

Figure 38 is that the display frame figure of picture is indicated in the action that shows on the picture of worktable PC in the expression present embodiment.

Figure 39 is the display frame figure of the action indication picture used of instructed person that expression shows on the picture of worktable PC in the present embodiment.

Figure 40 is the display frame figure of the action indication picture used of intermediate personnel that expression shows on the picture of worktable PC in the present embodiment.

Figure 41 is the display frame figure of the action indication picture used of senior staff that expression shows on the picture of worktable PC in the present embodiment.

Figure 42 is the height of table that shows in the worktable adjustment modes of worktable PC in the present embodiment of expression and the display frame figure of tool location change picture.

Embodiment

Below, with reference to accompanying drawing, embodiments of the present invention are elaborated.In addition, give same reference numerals and not repeat specification for part identical or suitable among the figure.

In addition, in the present embodiment, the production management system 10 of unit (cell) mode of production etc. manually being processed in the manual production line of work of assembling describes.But, be not limited in this, the production management system 10 of present embodiment also can be applicable to automatic, semi-automatic and manual fitting, processing and the inspection production line of electronic equipment and machinery, and the manufacturing production line of iron and steel, paper pulp, fiber, chemistry and food etc. and inspection production line.

Fig. 1 is the synoptic diagram of summary of the production management system 10 of expression embodiments of the present invention.With reference to Fig. 1, the production line of present embodiment is the production line that a plurality of worktable 300 are arranged in the so-called unit mode of production of U font shown in IT peace lamp display frame 1410.In addition, production line is not limited in and is arranged as the U font, also can be arranged as rectilinear form.So-called peace lamp to be meant in order reporting and situation such as unusual to have taken place and at the display lamp or the display board that are provided with of production equipment everywhere.

On each production line, one or more each worktable 300 that are dispensed in a plurality of production processes.And the mode of assembling, inspection product is as follows, that is, several staff share the production process of a product on a plurality of worktable 300, and perhaps a staff bears the whole production processes of a product on a plurality of worktable 300.

Fig. 5 is the form of expression worktable 300 in the present embodiment and to the outside drawing of the situation of worktable 300 erecting equipments.With reference to Fig. 5, worktable 300 is provided with: worktable personal computer (hereinafter referred to as " PC ") 320, and it is used to show action indication picture 3240; Barcode reader (bar-codereader) 340, it is used to read expression staff's work ID and the bar code of the information such as model of the product produced; The electric hoisting device, it is as the height of table control operation mechanism 370 that is used for the height of worktable is changed to specified altitude; Electric screwdriver 380, it is used to manufacture a product; Cylinder, it is as working position control operation mechanism 360, is used for cooperating personnel's strong hand and assigned position about electric screwdriver 380 instruments such as grade are moved to; Radiation thermometer 350, its testing personnel's body temperature.

In addition, the production line that is provided with many worktable 300 is provided with production line terminal 310 is set.Be provided with to be equipped with on the terminal 310 at production line and finish counting number switch 311, signal tower (red) 312 and signal tower (Huang) 313.

Radiation thermometer 350 preferably is arranged on the position of the forehead 30cm of the staff in the distance work.

In addition, the instrument that is arranged on the worktable 300 is not limited in electric screwdriver 380, also can be electric soldering iron (soldering iron) or other instruments.In addition, being used for the device that information such as model with staff's staff ID and the product produced are input to worktable PC320 and being not limited in barcode reader 340, also can be other information input equipments such as keyboard, mouse, camera, scanner.

In addition, height of table control operation mechanism 370 is not limited in the electric hoisting device, also can be other devices such as pressure oil lift or air-jack.In addition, working position control operation mechanism 360 is not limited in cylinder, also can be other devices such as oil hydraulic cylinder or motor-operating mechanism.

Fig. 9 is the figure of the worker information table that database server 200 is stored in the expression present embodiment.With reference to Fig. 9, correspondence stores relatedly in the worker information table: staff's name of staff ID, this staff, this staff's affiliated function.

Figure 10 is the figure of 200 stored personal information tables of database server in the expression present embodiment.The corresponding staff ID that stores in the personal information table relatedly, this staff's height, this staff's strong hand, this staff is set at the height of table of initial value, this staff is set at the tool location of initial value, the warning lower limit body temperature that when this staff's body temperature is lower than this value, gives a warning, the warning upper limit body temperature that when this staff's body temperature is higher than this value, gives a warning, what stop to produce when this staff's body temperature is lower than this value stops lower limit body temperature, what stop to produce when this staff's body temperature is higher than this value stops upper limit body temperature.In addition, height of table is the distance from the floor to the table surface, and unit is cm.State when tool location moves to low order end with working position control operation mechanism 360 with instrument is 0, expression apart from the left of this position to displacement, unit is cm.

Get back to Fig. 1, at first, the staff uses barcode reader 340 that the staff ID of oneself is read among the worktable PC320.Worktable PC320 reads staff name corresponding with the staff ID that is read in and staff's affiliated function from the worker information table shown in Figure 9 of database server 200, read height, strong hand, height of table and the tool location corresponding with the staff ID that is read in from the personal information table shown in Figure 10 of database server 200.

Then, under the situation of setting height of table and tool location, worktable PC320 is in order to change to height of table and the tool location that sets with height of table and tool location, and Control work platform height control operation mechanism 370 and working position control operation mechanism 360.

On the other hand, under the situation of not setting height of table and tool location, worktable PC320 determines height of table and tool location according to height of being read and strong hand respectively, and for height of table and tool location are changed to determined height of table and tool location, and Control work platform height control operation mechanism 370 and working position control operation mechanism 360.

In addition, the staff setting of height of table and tool location carried out under the situation of change, worktable PC320 is updated to after changing height of table and tool location with the height of table of the personal information table in Figure 10 in the database server 200 and tool location.

Figure 23 is the figure of the production resume that database server 200 is stored in the expression present embodiment.With reference to Figure 23, in producing resume, corresponding whole man-hours that store the production process of sequence number, model, form, group number, staff ID, this product, when producing Welder in the operation of this product and the date of manufacture time of this product when finishing relatedly.

Figure 24 is the figure of project (item) the NG table that database server 200 is stored in the expression present embodiment.With reference to Figure 24, in project NG table, correspondingly store model, form relatedly, make the staff's of this product staff ID, when this staff makes this product at last because of making former thereby causing taking place the underproof final NG time on date

Fig. 8 is the figure of the product form table that database server 200 is stored in the expression present embodiment.With reference to Fig. 8, in the product form table, the elementary action of each production process of the corresponding product that stores model, form, this form relatedly show the path of the file that is saved, intermediate action show the file that is saved the path, and senior action show the path of the file that is saved.

Get back to Fig. 1, worktable PC320 is according to the production resume shown in Figure 23 of database server 200 and project NG table recorded data shown in Figure 24, determine staff's staff's grade and grade of skill, from the file of the database server 200 shown in the product form table shown in Figure 8, read with the corresponding action of the model of determined staff's grade and grade of skill and product and show, as the part of action indication picture 3240, show like that as shown in figure 38 the action of being read shows.

Figure 38 is that the display frame figure of picture 3240 is indicated in the action that shows on the picture of worktable PC320 in the expression present embodiment.With reference to Figure 38, in the lower left quarter demonstration action demonstration of action indication picture 3240.In action shows, show action in this production process with literal, photo, video.The explanation of Figure 38 to Figure 41 as described later, the display packing that action shows changes according to determined staff's grade and grade of skill.

With with determined staff's grade and the corresponding speed of grade of skill, switch according to production process and successively and show that action shows.That is, action shows it is the progress regulation (pacemaker) of producing, and the staff cooperates this progress regulation to carry out work.

In addition, on action indication picture 3240, show reference time that production process that this action shows is required and deduct this staff excess time after required time this production process from this reference time.By observing this excess time, it is soon or slow with respect to the progress of standard that the staff can hold the progress (pace) of oneself.

The staff is by clicking " entering next operation " button 3241, " starting working " button 3242, " interruption " button 3243, " time-out " button 3244, action can be shown the demonstration that switches to next operation, make action demonstration beginning or the work of time-out is restarted, or make action show interruption, or make the action display halt.

Get back to Fig. 1, worktable PC320 action is shown shown resume and to the operation history of " entering next operation " button 3241, " starting working " button 3242, " interruption " button 3243, " time-out " button 3244 etc. as track record, be stored in the production resume of database server shown in Figure 23 200.

In addition, the office worker chamber is resident several management office workers, and in the process that manufactures a product on production line, they manage many production lines respectively.Liquid crystal projector 141 is pacified lamp display frame 1410 with IT and is projected in the office worker chamber.

In addition, IT peace lamp display frame 1410 is not limited to carry out projection with liquid crystal projector 141, as long as the indoor management office worker of office worker can see this IT peace lamp display frame 1410, additive methods such as use giant display also can.

Fig. 4 is the display frame figure that pacifies lamp display frame in the expression present embodiment at the IT of office worker chamber demonstration.With reference to Fig. 4, the line configuration hurdle in that IT pacifies the top of lamp display frame 1410 schematically shows the form and the configuration of production line.And,, show and the corresponding display frame of production line that unusual or unusual hidden danger take place in the mode of display abnormality or the unusual occurent situation of hidden danger.

In the present embodiment, comprise " inspection on the delivery permission production line is defective ", " inspection on each production line is defective " and " unit exception " unusually.In addition, the situation of unusual hidden danger comprises " hidden danger of quality (Q ヒャリ Ha ット) " and " progress is unusual ".So-called hidden danger of quality is meant and might the defective situation aspect quality takes place.

For example, under the situation that " inspection on the delivery permission production line is defective " taken place, permit the color of production line to be shown as pink the expression delivery.Under the situation that " inspection of respectively producing on the production line is defective " taken place, that the color of this production line of expression is shown in red.Under the situation that " unit exception " taken place, the color that expression has been taken place the production line of unit exception is shown as yellow.

Under the situation that hidden danger of quality has taken place, the color that expression has been taken place the production line of hidden danger of quality appears dimmed.Taking place under the unusual situation of progress, the color that expression has been taken place the unusual production line of progress is shown as purple.

The production line of representing to be in " in the production " with grass green.The production line of representing to be in " in stopping " with white.

In addition, in the drawings, use the shade corresponding to represent to be used to show the color of each production line with each color.Here, with the first wide shadow representation that tilts the to the right grey corresponding with " hidden danger of quality ".With the second wide shadow representation that tilts to the right and " inspection on the delivery permission production line is defective " corresponding pink.With the second wide shadow representation that has a down dip the to the right yellow corresponding with " unit exception ".With the 3rd wide shadow representation that tilts the to the right grass green corresponding with " in the production ".With the 3rd wide shadow representation that has a down dip the to the right purple corresponding with " progress is unusual ".With the 4th wide shadow representation that has a down dip to the right and " inspection on each production line is defective " corresponding redness.Represent the white corresponding with shadow-free with " in stopping ".

In addition, the icon bar in the middle of the bottom of IT peace lamp display frame 1410 is represented the corresponding relation between each unusual or unusual hidden danger and the state of representing to take place unusual or unusual hidden danger.For example, inspection on each production line is defective, and that state shown in the underproof redness of inspection on each production line is taking place is corresponding with expression, like this, represent the icon of synoptic diagram of the production line of U font with redness, and under this icon, show " checking defective " literal.

And the zone of the corresponding relation between each unusual or unusual hidden danger of expression and its show state shows each number of packages unusual or unusual hidden danger that has taken place.Specifically, in the U word of the synoptic diagram of the production line of U font, show the number of packages of the unusual or unusual hidden danger that has taken place.

In addition, in the display frame 1410 of IT peace lamp, under the display position of the form of each production line, show this Production Line line title.In addition, above the production line title, the number of packages of the unusual or unusual hidden danger that has taken place on this production line uses the background colour of the corresponding color of unusual with this or unusual hidden danger to show.For example, be called in the production line name on the production line of " E003 ", the underproof accumulation number of packages of inspection that is illustrated on this production line is 1.

In addition, the production status of the shown numeral product that is configured to the T font on the display position of the form of each production line.Show the meaning shown in each numeral in the hurdle in the middle of the bottom of IT peace lamp display frame 1410.

The predetermined number of this Production Line product of numeral of the position of the ordinate downside of T font.The numeral of the position that the ordinate of T font and horizontal line intersect has been produced the number of finishing of the product finished on this production line.The numeral of the horizontal line right positions of T font is produced the elapsed time after finishing at last.The average production time of numeral this day of the horizontal line leftward position of T font.In addition, about the unit of elapsed time and average production time, if the background colour of numeral is green (the narrow shade that tilts to the right of width first among the figure), then unit is " branch ", if blue (the narrow shade that has a down dip to the right of width first among the figure), then unit is " second ".

In addition, the working order of locational this production line of ☆ symbolic representation that the ordinate of T font and horizontal line intersect is not if there is the ☆ symbol, then represent running in 8 hours,, then represent running in 16 hours if a ☆ symbol is arranged, if 2 ☆ symbols are arranged, then represent running in 24 hours.

In addition, in the unusual guide look on the hurdle of the lower left side of IT peace lamp display frame 1410, with textual representation taken place or alignment processing in the guide look of unusual or unusual hidden danger.In unusual guide look, show; the content of representing unusual or unusual hidden danger; whether expression this unusual or unusual hidden danger has taken place, whether has been in the information in the alignment processing, and this production line name unusual or unusual hidden danger has taken place, and becomes elapsed time behind this state.

Figure 16 is the figure of the humiture resume that database server 200 is stored in the expression present embodiment.With reference to Figure 16, corresponding storing measured time on date, temperature, humidity and discomfort index relatedly in the humiture resume.

Get back to Fig. 1, Hygrothermograph 500 is measured temperature, humidity and the discomfort index in the zone that is provided with production line.Then, the information of Hygrothermograph 500 temperature, humidity and discomfort index that expression is measured is sent to IT peace lamp PC100.IT peace lamp makes the temperature, humidity and the discomfort index that receive corresponding related with the time on measurement date with PC100, and it is stored in the humiture resume of database server shown in Figure 16 200.

Figure 15 is the figure of the cleanliness resume that database server 200 is stored in the expression present embodiment.With reference to Figure 15, population, the population of 5 μ m, the population of 10 μ m, the population of 20 μ m and the population of 50 μ m of the 3 μ m that sample volume, this sample of the air of being taken a sample when correspondence stores the time on date of measuring, measurement relatedly in the cleanliness resume is contained.

Get back to Fig. 1, particle collector 600 is measured the cleanliness of the air in the zone that is provided with production line.Then, particle collector 600 makes measured cleanliness corresponding related with the measurement time on date, and it is stored in the cleanliness resume of database server shown in Figure 15 200.The population of every kind of contained particle size in the capacity that cleanliness are represented the sample air of being taken a sample and the air of being taken a sample.For example being expressed as, is in the air of 2.83L in sample volume, contains the particle of the particle of the particle of the particle of 2869280 3 μ m, 204110 5 μ m, 10230 10 μ m, 810 20 μ m, the particle of 10 50 μ m.

Enter Fig. 4, the data that show temperature (Temperature), humidity (Humidity), discomfort index (Discomfort index) and the cleanliness (Cleanliness) from the humiture resume shown in Figure 16 of database server 200 and cleanliness resume shown in Figure 15, obtained on the hurdle on the right side, bottom of IT peace lamp display frame 1410, and along with the time changes and upgrades.

Get back to Fig. 1, equipment one side at each production line is provided with production line terminal 310 is set.Be provided with in the terminal 310 at production line and show that production line is provided with terminal picture 3140.

Fig. 6 is that production line is provided with the display frame figure that terminal 310 shown production lines are provided with terminal picture 3140 in the expression present embodiment.With reference to Fig. 6, be provided with on the terminal picture 3140 at production line, show the production line title in upper left-hand, show the time on date now in upper right.In Fig. 6, show that the production line name is called " E003 ", present time is " 2006/11/08 (Wednesday) 21: 27: 09 ".

At production line the left side of the centre of terminal picture 3140 is set, the zone as expression production line state shows the main display part of epimere and the secondary display part of hypomere.In Fig. 6, main display part demonstration stops " in stopping ".

On the right side of main display part, show and to finish several display parts that it shows that this day produce completed product and finish number.On the right side of finishing display part, show to be used to increase and decrease and finish several increase and decrease buttons 3147.Right side at secondary display part shows the SPH display part that is used to show SPH (Stroke Per Hour), and wherein, SPH represents production platform number hourly.On the right side of SPH display part, show to be used to make SPH to return " clear 0 " button 3148 of 0.

In addition, the picture that production line is provided with terminal 310 is a touch panel, so the staff can operate this button by contacting shown button.

At production line the lower left side of terminal picture 3140 is set, shows the action buttons of horizontal three row of vertical two row.These action buttons specifically are, upper left is " in the production " button 3141, in on be " in stopping " button 3142, upper right is " carrying personnel (water The ま) " button 3143, the lower-left be " checking defective " button 3144, in under be " hidden danger of quality " button 3145, the bottom right be " unit exception " button 3146.

At production line the right side, bottom of terminal picture 3140 is set, shows the production line that is used to reset and " replacement " button of terminal 310 is set and is used to change " PT setting " button that production line is provided with the setting pattern of terminal 310.

Get back to Fig. 1, when in operation " in the production " button 3141, " in stopping " button 3142, " carrying personnel " button 3143, " checking defective " button 3144, " hidden danger of quality " button 3145, " unit exception " button 3146 during any one button, production line is provided with terminal 310 and sends such information to IT peace lamp with PC100, that is, the state of this this production line of information representation is the content shown in the operated button.

When operation " carrying personnel " button 3143, production line is provided with terminal 310 and makes signal tower (Huang) 313 flickers, sends the information that comprises the Production Line line title of calling out carrying personnel and call source to the carrying personnel with portable terminal device 410 simultaneously.When receiving this information, the carrying personnel with portable terminal device 410 by showing and voice are reported in to the carrying personnel on the production line of call source and have called out this situation of carrying personnel.The carrying personnel go to the production line of call source rapidly according to this report.

Figure 12 is the figure of the production line state resume that database server 200 is stored in the expression present embodiment.With reference to Figure 12, correspondence stores relatedly in production line state resume: distribute unique state resume ID by each state resume; The Production Line line numbering of this state takes place; The state ID of the state that expression takes place; Time Start Date of this state; Time Close Date of this state; Required second number of this state continuance.

Figure 13 is the figure of the production line state master meter that database server 200 is stored in the expression present embodiment.With reference to Figure 13, corresponding state ID and this state name of storing in production line state master meter relatedly.

Get back to Fig. 1, IT peace lamp according to from production line the information that terminal 310 receives being set, changes the content by the IT peace lamp display frame 1410 of liquid crystal projector 141 projections with PC100.Then, IT peace lamp will be provided with the information stores of terminal 310 receptions to the production line state resume of database server 200 shown in Figure 12 from production line with PC100.

In addition, be when representing the information of unusual or unusual hidden danger in the information that terminal 310 receptions are set from production line, IT peace lamp makes printer 142 print abnormal quality countermeasure form 1420 shown in Figure 7 with PC100.

Fig. 7 is the figure of the abnormal quality countermeasure form 1420 printed with the printer 142 that IT peace lamp is connected with PC100 in the expression present embodiment.With reference to Fig. 7, in abnormal quality countermeasure form 1420, be printed on " time on date takes place ", " production line title " and " unusual kind " that unusual or unusual hidden danger have taken place at least.

In addition, in abnormal quality countermeasure form 1420, be printed on " temperature ", " humidity ", " discomfort index " and " cleanliness factor (cleanliness) " when unusual or unusual hidden danger has taken place.

In addition, in abnormal quality countermeasure form 1420, also be provided with following hurdle etc.: " counterpart personnel " hurdle, the record alignment processing management office worker's the name of unusual or unusual hidden danger; " disposal deadline " hurdle, the time on date of unusual or unusual hidden danger disposed in record; " stand-by time " hurdle, record stop the time of production line owing to the unusual or unusual hidden danger of generation; " phenomenon affirmation " hurdle, the phenomenon of the unusual or unusual hidden danger that the record counterpart personnel confirms; " tentative countermeasure " hurdle, record is for the tentative countermeasure of unusual or unusual hidden danger; " permanent countermeasure " hurdle, record is for the permanent countermeasure of unusual or unusual hidden danger; " pre-settled date of permanent countermeasure " hurdle, the pre-settled date of permanent countermeasure implemented in record.

The management office worker that the production line of unusual or unusual hidden danger has taken place need carry out record in each hurdle of the abnormal quality countermeasure form of being printed 1420, therefore must be suitably the unusual or unusual hidden danger of alignment processing in theory.

Figure 32 is the figure of the body temperature mensuration resume that database server 200 is stored in the expression present embodiment.With reference to Figure 32, to measure in the resume at body temperature, correspondence stores staff ID, the date of being measured, the body temperature of being measured relatedly and represents that the body temperature of being measured is the normal value or the information of exceptional value.

Get back to Fig. 1, radiation thermometer 350 surveying work personnel's body temperature.It is corresponding related with staff ID and minute that worktable PC320 will radiate the staff's that thermometer 350 measured body temperature, and its body temperature that is stored to database server shown in Figure 32 200 is measured in the resume.In addition, in body temperature was measured resume, storing the body temperature that expression measures was the normal value or the information of exceptional value.

Measuring the data representation body temperature of storing in the resume at the body temperature of database server 200 is under the situation of exceptional value, and the information that IT peace lamp with PC100 hidden danger of quality will take place is sent to the Production Line line terminal 310 is set.Production line is provided with terminal 310 under the situation that receives the information that hidden danger of quality has taken place, and carries out processing same when pressing " hidden danger of quality " button 3145.

Fig. 2 is the block diagram of structure of the production management system 10 of expression present embodiment.Programmable logic controller (PLC)) 330, barcode reader 340, radiation thermometer 350, working position control operation mechanism 360, height of table control operation mechanism 370, carrying personnel usefulness portable terminal device 410, Hygrothermograph 500 and particle collector 600 with reference to Fig. 2, production management system 10 comprises that IT peace lamp is provided with terminal 310,310A, worktable PC320,320A, PLC (Programmable Logic Controller: with PC100, liquid crystal projector 141, printer 142, database server 200, worktable 300, production line.The carrying personnel are meant the staff who supplies with the required part of production line.

With LAN (Local Area Network: LAN (Local Area Network)) connect IT peace lamp PC100, database server 200, worktable PC320,320A, Hygrothermograph 500, particle collector 600 and accessing points 810.

On worktable PC320, be connected with barcode reader 340 and radiation thermometer 350.In addition, worktable PC320 is connected with working position control operation mechanism 360 and height of table control operation mechanism 370 by PLC330.Be provided with to be connected with on the terminal 310 at production line and finish counting number switch 311.

Fig. 3 is the block diagram of the IT peace lamp of expression present embodiment with the structure summary of PC100.Central processing unit) 110, storer 120, input part 130, efferent 140, external memory 150, Department of Communication Force 160 with reference to Fig. 3, IT peace lamp comprises CPU (Central Processing Unit: with PC100.CPU110, storer 120, input part 130, efferent 140, external memory 150 and Department of Communication Force 160 interconnect by bus.IT peace lamp can be made of general computing machines such as workstations with PC100.

CPU110 is according to the program that is stored in the storer 120, the data of importing from storer 120, input part 130, external memory 150 or Department of Communication Force 160 are handled, and exported data processed to storer 120, efferent 140, external memory 150 or Department of Communication Force 160.

Random access memory) and ROM (Read Only Memory: ROM (read-only memory)) constitute the RAM that storer 120 is electrically stored by the semiconductor element meter (Random AccessMemory:.In addition, also can be with an one of the hard disk memory region of external memory 150 as virtual memory.Ephemeral data when the data of the program that storer 120 storages are carried out by CPU110, the process object of program, executive routine and program implementation result's data.

Input part 130 is interfaces of accepting input from the input media of keyboard and mouse.Input part 130 receives the data of user's input, and exports the data that receive to CPU110.

Efferent 140 is the interfaces that are used for to the output unit output signal of printing equipments such as display devices such as display, liquid crystal projector 141 and printer 142.The report information that efferent 140 outputs are used for receiving from CPU110 is given user's signal, therefore by display device information is shown as image, perhaps information is printed on the paper by printing equipment, thus output information.

(Magneto-Opticaldisk: magneto-optic disk) (Compact Disc: CD) (Digital VersatileDisk: Digital video disc) memory storage such as driver or Storage Card Drivers device constitutes external memory 150 for driver, DVD for driver, CD by hard disk drive, floppy disk, MO.

External memory 150 is by magnetic, optics or electrically the mode specified data that will receive from CPU110 or procedure stores and are read these data or program and are handover to CPU110 storage medium 151 from storage medium 151.As storage medium 151, floppy disk, MO, CD-ROM, CD-R, CD-RW, DVD-ROM, DVD-R, DVD-RW, DVD-RAM, DVD+R, DVD+RW, SD storage card etc. are arranged.

Department of Communication Force 160 is made of communicators such as network adapter, terminal adapter, modulator-demodular unit, wireless lan adapter or aerophones.Department of Communication Force 160 will be sent to other computing machine by LAN900 from the data that CPU110 receives by LAN900, and will export CPU110 to from the data that other computing machines receive by LAN900.

In addition, the structure that database server 200, production line are provided with terminal 310 and worktable PC320 is identical with the structure of PC100 with IT peace lamp, therefore not repeat specification.

Figure 17 is the figure of the workflow of the production management system 10 when unusual or unusual hidden danger takes place on production line in the expression present embodiment.Figure 18 is the process flow diagram of the flow process of the abnormality processing when unusual or unusual hidden danger takes place on production line in the expression present embodiment.

With reference to Figure 17 and Figure 18, in the following cases, execute exception is handled.Promptly, at production line terminal picture 3140 operation " checking defective " button 3144, " hidden danger of quality " button 3145 or " unit exception " buttons 3146 are set the staff, or the checkout facility that utilizes production line detect check defective, or utilize radiation thermometer 350 to detect staff's abnormal body temperature, or in the delivery permission, take place to check that execute exception is handled under the underproof situation.In Figure 17, for example operated " checking defective " button 3144.

When abnormality processing begins; at first; the Production Line line is provided with terminal 310 and extinguishes " in the production " button 3141 that production line is provided with terminal picture 3140 in step S301; in step S302; make unusual button (" checking defective " button 3144 that the pairing production line of unusual or unusual hidden danger has taken place terminal picture 3140 is set; in " hidden danger of quality " button 3145 and " unit exception " button 3146 any one) begin flicker; in step S303; make signal tower (red) 312 begin flicker; in step S304; make production line that the main display part display abnormality content of terminal picture 3140 is set; in step S305, the secondary display part that makes production line that terminal picture 3140 is set shows " generation ".

Here, owing to be the situation of having operated " checking defective " button 3144, therefore extinguish " in the production " button 3141, make " checking defective " button 3144 begin flicker, and make signal tower (red) 312 begin flicker, show " checking defective " at main display part, show " generation " at secondary display part.

Then, database server 200 is distribution state resume ID in step 201, in production line state resume shown in Figure 12, the corresponding preservation state ID of the state that the state resume ID, production line numbering, the expression that are distributed take place and time Start Date of this state relatedly.

Here, owing to be the situation of on the production line of production line " E003 " by name, having operated " checking defective " button 3144, therefore, except preserving the state resume ID distributed and time Start Date, also preserve the production line numbering corresponding with production line name " E003 ", and in the state master meter of Figure 13 with the corresponding state ID " 2 " of state name " the generation inspection is defective ".

Then, database server 200 is obtained the latest data of temperature, humidity and discomfort index from the humiture resume of Figure 16 in step S202, in step S203, from the cleanliness resume of Figure 15, obtain the latest data of cleanliness, and the latest data of the temperature, humidity, discomfort index and the cleanliness that obtain is sent to IT peace lamp PC100.

Then, temperature, humidity, discomfort index and cleanliness that IT peace lamp will send from database server 200 in step S101 with PC100 and time on generation date, the production line that is kept among step S201 in the database server 200 are numbered and the pairing state name of state ID, reflect and print with the form of abnormal quality countermeasure form 1420.

Here, owing to be the situation of on the production line of production line " E003 " by name, having operated " checking defective " button 3144, therefore, on the abnormal quality countermeasure form 1420 except print temperature, humidity, discomfort index, cleanliness, the time on generation date, also print production line numbering corresponding and the state name " generation inspection defective " corresponding with state ID " 2 " with production line name " E003 ".

In addition; IT peace lamp display frame 1410 as the office worker chamber; IT peace lamp changes to the Show Color corresponding with the production line that unusual or unusual hidden danger have taken place and the corresponding color of unusual or unusual hidden danger in step S102 with PC100; and its flicker is shown; in step S103; the icon flicker of the icon bar in the middle of the bottom of the corresponding IT of unusual with this or unusual hidden danger peace lamp display frame 1410 is shown; in step S104; in unusual guide look, append demonstrations " content of unusual hidden danger (unusual or) takes place (production line name) (elapsed time) ", and make its flicker demonstration.

Here, owing to be the situation of on the production line of production line " E003 " by name, having operated " checking defective " button 3144, therefore, the demonstration face corresponding with the production line of production line " E003 " by name changes to the red and flicker demonstration that expression " is checked defective ", the icon flicker of the icon bar corresponding with " checking defective " shows, appends " defective _ production line name: E003_oo:xx takes place to check " and flicker demonstration on the unusual hurdle of having a guide look of.

Then; IT peace lamp makes one of the demonstration increase of generation number of packages of unusual or unusual hidden danger on this production line same day on line configuration hurdle in step S105 with PC100; in step S106, make the demonstration of generation number of packages of unusual or unusual hidden danger on the same day of sum of whole production lines of icon bar increase by one.

Here, owing to be to operate " checking defective " button 3144 on the production line of production line " E003 " by name and a underproof situation of inspection has taken place on the production line of production line " E003 " by name, therefore, the generation number of packages of " the checking defective " on the same day of the production line of the production line on line configuration hurdle " E003 " by name is expressed as and increases by 1, add up to 1, the generation number of packages of " the checking defective " on the same day of the sum of whole production lines of icon bar is expressed as increases by 1, adds up to 2.

In addition; in the office worker chamber; voice as loudspeaker 143 broadcasts that are connected with PC100 with IT peace lamp; IT peace lamp is play in step S107 with PC100 and is once warned voice; the content of unusual hidden danger (unusual or) " takes place " in broadcasting in step S108 in (production line name), put the warning voice in the continued broadcasting of step S109 relaying.

The tonequality of the broadcasting of playing in step S108 is corresponding with unusual content, can switch to the male sex's voice or women's voice.Here, when shipment is permitted, take place to check and play broadcasting with female voice under the underproof situation, in addition under the situation that unusual or unusual hidden danger take place, play broadcasting with male voice.

In addition, the tonequality of broadcasting is not limited in the male sex's voice and women's two kinds of voice, for example can be with high-frequency voice and low-frequency voice, and youthful voice and the elderly's voice, the perhaps combination of these voice is switched in differentiable multiple voice according to unusual content like this.

Here, owing to be the situation of having operated " checking defective " button 3144 on the production line of production line " E003 " by name, therefore play and once warn voice, broadcasting then " takes place to check defective at E003 ", continues to play the warning voice then.

Then, the management office worker as the responsible official who is in the corresponding production line of office worker chamber goes to production line rapidly with the abnormal quality countermeasure form of printing in step S101 in step S701.

Figure 19 is the figure of the workflow of the production management system 10 when the situation of unusual or unusual hidden danger being carried out alignment processing in the expression present embodiment on production line.Figure 20 is the process flow diagram of the flow process of the abnormality processing when the situation of unusual or unusual hidden danger being carried out alignment processing in the expression present embodiment on production line.

With reference to Figure 19 and Figure 20, continue the processing of Figure 18, production line is provided with terminal 310 to be judged in step S311, whether the management office worker who promptly judges corresponding production line has operated begins the unusual button that glimmers and show in S302.In addition, can use technology such as biometry authentication to judge whether that really management office worker by this production line has carried out operation rather than others operates.

Here, owing to be the situation of on the production line of production line " E003 " by name, having operated " checking defective " button 3144, " check " button 3144 defective and in step S302, begin flicker, therefore judge whether to have operated " checking defective " button 3144 by the management office worker of production line " E003 " by name.

Under the operated situation of button that is judged as the flicker demonstration, at first, production line is provided with terminal 310 and in step S312 unusual button is switched to from flicker and light demonstration, the flicker of stop signal tower (red) 312 in step S313 and switching to is lighted, in step S314, the secondary display part that terminal picture 3140 is set at production line shows " in the alignment processing ".

Here, because " checking defective " button 3144 is operated once more, therefore " check " button 3144 defective and switch to and light demonstration from flicker, the flicker of stop signal tower (red) 312, show " checking defective " at main display part, the demonstration with secondary display part under this state switches to " the alignment processing " from " generation ".

Then; in resume when the required second number that database server 200 differs concluding time and concluding time and start time in step S204 is appended to the unusual or unusual hidden danger of the generation of preserving in the production line state resume shown in Figure 12 in the step S201 of Figure 18; distribute new state ID then, the corresponding storage state ID of the state that the state resume ID, production line numbering, the expression that are distributed take place and time Start Date of this state in production line state resume shown in Figure 12 relatedly.

Here, the staff has operated " checking defective " button 3144 on the production line of production line " E003 " by name, and the management office worker has operated " checking defective " button 3144 that flicker shows once more, therefore, be kept at concluding time and the required second number of the resume of " it is defective that inspection takes place " on the production line of preserving among the step S201 " E003 " by name, simultaneously, except preserving newly assigned state resume ID and the start time, preserve also that the production line corresponding with production line name " E003 " numbered and the state ID " 3 " corresponding in the production line state master meter of Figure 13 with " checking in the defective alignment processing ".That is, at this moment, the concluding time of " it is defective that inspection takes place " is identical with the start time of " checking in the defective alignment processing ".

In addition; IT peace lamp display frame 1410 as the office worker chamber; IT peace lamp with PC100 will be corresponding in step S111 with the production line that unusual or unusual hidden danger have taken place Show Color switch to from the flicker demonstration and light demonstration; the icon of the icon bar in the middle of the bottom of will unusual with this or unusual hidden danger in step S112 corresponding IT peace lamp display frame 1410 shows to switch to from flicker lights demonstration; in step S113; the demonstration of guide look is unusually changed to " in the content of unusual hidden danger (unusual or) alignment processing (production line name) (elapsed time) ", and make it light demonstration.

Here, owing to be the situation of on the production line of production line " E003 " by name, having operated " checking defective " button 3144 and having operated " checking defective " button 3144 of flicker once more, therefore, the Show Color corresponding with the production line of production line by name " E003 " changes to the redness that expression " checks defective " and lights demonstration, the icon of the icon bar corresponding with " checking defective " is lighted demonstration, and the displaying contents of guide look is unusually changed to " check in the defective alignment processing _ production line name: E003_oo:xx " and lights demonstration.

In addition, in the office worker chamber, as the voice of playing with the loudspeaker 143 that IT peace lamp is connected with PC100, IT pacifies lamp and stop the warning voice that to begin always to play from step S109 with PC100 in step S114.

Then; go to the management office worker as the responsible official of corresponding production line among step S311, to operate after the unusual button of flicker from the office worker chamber; in step S702, the unusual or unusual hidden danger that takes place is carried out alignment processing, in step S703, on abnormal quality countermeasure form, write down the alignment processing content.

Figure 21 is the figure that the situation of unusual or unusual hidden danger is finished the workflow of the production management system 10 when resuming production after the alignment processing in the expression present embodiment on production line.Figure 22 is the process flow diagram that the situation of unusual or unusual hidden danger is finished the flow process of the abnormality processing when resuming production after the alignment processing in the expression present embodiment on production line.

With reference to Figure 21 and Figure 22, the then processing of Figure 20, the Production Line line is provided with terminal 310 and judges whether to have operated " in the production " button 3141 in step S321.

When having operated " in the production " button 3141 when being judged as, at first, production line is provided with terminal 310 and extinguishes the unusual button of lighting demonstration in step S312 in step S322, in step S323, light " in the production " button 3141, in step S324, black out signal tower (red) 312, in step S325, the main display part that makes production line that terminal picture 3140 is set shows " in the production ", and the deletion production line is provided with the demonstration of the secondary display part of terminal picture 3140.

Here, once more after operation " checking defective " button 3144, operated " in the production " button 3141, therefore, extinguish " checking defective " button 3144, light " in the production " button 3141, black out signal tower (red) 312, make main display part show " in the production ", the demonstration of deleting secondary display part.

Then; in resume when the required second number that database server 200 differs concluding time and concluding time and start time in step S205 is appended to the unusual or unusual hidden danger of the beginning alignment processing of preserving in the production line state resume shown in Figure 12 in the step S204 of Figure 20; distribute new state ID then, the corresponding storage state resume ID, production line numbering, the state ID " 1 " of expression " in the production " and time Start Date of being somebody's turn to do " in the production " of being distributed in production line state resume shown in Figure 12 relatedly.

In addition; IT peace lamp display frame 1410 as the office worker chamber; IT peace lamp changes to the Show Color corresponding with the intact production line unusual or unusual hidden danger of alignment processing green and lights demonstration in step S115 with PC100, and the unusual guide look of this production line of deletion shows in step S116.After the abnormality processing of Figure 18, Figure 20 and Figure 22 explanation finishes, carry out the common production of Figure 26 and Figure 27 explanation and handle.

Figure 26 is the first pass figure of the performed production treatment scheme of production management system 10 in the expression present embodiment.With reference to Figure 26, at first, worktable PC320 judges whether to have imported by barcode reader 340 staff's staff ID in step S331.

Be judged as under the situation of having imported staff ID, the worktable PC320 of production line carries out the processing of setting height of table and tool location.At this processing, in Figure 23 described later, illustrate.

Then, the worktable PC320 of production line judges whether to have imported by barcode reader 340 model of the product of making on production line in step S332.When being judged as under the situation of having imported model, whether the body temperature that the worktable PC320 of production line carries out the judgment task personnel abnormity processing.At this processing, in Figure 35 described later, illustrate.

Then, the final NG time on date of the product of database server 200 model that the retrieval staff imports in step S332 from project NG shown in Figure 24 table in step S211, this staff is the staff of the staff ID that imports in step S331.

Then, in step S212, database server 200 in production resume shown in Figure 23, from the final NG time of being retrieved with a few days ago resume after leaning on compare the minimum man-hour that also new resume are retrieved this product.Then, in step S213, judge whether to exist result for retrieval and corresponding resume among the step S212.

Figure 25 be the expression present embodiment in database server 200 stored standard work force default value list figure.In the standard work force default value list, the standard work force of the form of the corresponding model that stores product, this product, the full operation of this product and the standard work force of this product in welding sequence relatedly.

Proceed to Figure 26, (be "No" in step S213) when being judged as when having corresponding resume, database server 200 is judged more than 1.2 times of standard work force of this product whether minimum man-hour of being retrieved stores in the default value list in standard work force shown in Figure 25 in step S214.When be judged as minimum man-hour not standard work force more than 1.2 times the time (in step S214, being "No"), database server 200 is judged 0.8 times of standard work force of not enough this product whether in minimum man-hour of being retrieved in step S215.

Figure 11 is the classify figure of skilled kilsyth basalt of the product form stored of database server 200 in the expression present embodiment.With reference to Figure 11, in product form was classified skilled kilsyth basalt, correspondence stored the model of staff ID, product relatedly and represents the information of this staff about staff's grade of this product.

Proceed to Figure 26, (in step S213, be not "Yes") when being judged as when having corresponding resume, perhaps when be judged as minimum man-hour standard work force more than 1.2 times the time (in step S214, being "Yes"), the worktable PC320 of production line is the instructed person with staff's level setting in step S333.In addition, worktable PC320 will represent that this staff is instructed person's a information about staff's grade of this product, corresponding related with the model of the product of this staff's staff ID and manufacturing, and the product form that they are stored in database server shown in Figure 11 200 classified in the skilled kilsyth basalt.

When being judged as 0.8 times of not enough standard work force in minimum man-hour (being "Yes" in step S215), the worktable PC320 of production line is the senior staff with staff's level setting in step S334.In addition, worktable PC320 will represent that this staff is senior staff's a information about staff's grade of this product, corresponding related with the model of the product of this staff's staff ID and manufacturing, and the product form that they are stored in database server shown in Figure 11 200 classified in the skilled kilsyth basalt.

When be judged as minimum man-hour be standard work force more than 0.8 times the time (in step S215, being "No"), the worktable PC320 of production line is intermediate personnel with staff's level setting in step S335.In addition, worktable PC320 will represent that this staff is intermediate personnel's a information about staff's grade of this product, corresponding related with the model of the product of this staff's staff ID and manufacturing, and the product form that they are stored in database server shown in Figure 11 200 classified in the skilled kilsyth basalt.

Figure 28 is the chart of expression staff's the grade and the relation between man-hour of working.With reference to Figure 28, come by the statistics, in the staff's of instructed person's grade man-hour,, also roughly be in the standard time of work (Standard Time, the positive scope more than 20% ST) that calculate with self company's benchmark even the production platform number of this product increases.

In addition, in the staff's of intermediate personnel's grade man-hour,, also roughly be in and bear more than 20% and not enough positive 20% scope even the production platform number of this product increases.On the other hand, can be in the scope of the not enough standard time of work negative 20% along with the production platform number increase of this product at once the staff's of senior staff's grade man-hour.

Therefore, as step S214, the step S215 of Figure 26 and step S333 to step S335 illustrated, according to this staff immediate minimum man-hour standard work force more than 1.2 times or 1.2 times of less thaies, perhaps more than 0.8 times or 0.8 times of less than, thereby staff's grade is divided into instructed person, intermediate personnel and senior staff.

Figure 29 is expression Chinese mugwort guest's great this (Ebbinghaus) a chart of forgetting curve.With reference to Figure 29, the curve of forgetting of this chart is the curve that great this (the Hermann Ebbinghaus) of psychologist He Lumanaibin derives, and represents the degree of forgetting of long-term memory.

Specifically, forget curve representation: when memory just, forget that rate is 0%, forget that after 20 minutes rate is 42%, forget that after 1 hour rate is 56%, forget that after 1 day rate is 74%, forget that after 1 week (7 days) rate is 77%, forget after (30 days) that at 1 month rate is 79%.

Like this, forget that by second day rate can descend, forgot that rate roughly kept constant in second day later on, therefore, in step S212, step S222, even with than carrying out work still less man-hour before a few days ago, but the possibility of forgetting is also very high, so do not checking when defective, in step S212 from than retrieval the resume that a few days ago upgrade minimum man-hour.

In addition, taken place to check under the underproof situation at two days with interior, represent that then this staff is reluctantly to work few man-hour, but its result, may check defective, therefore ignore in the work man-hour of taking place to check before defective, in step S212, retrieval minimum man-hour the work man-hour after checking defective generation.

Then, database server 200 in step S221 from project NG shown in Figure 24 table retrieval comprise that final NG time of the product of welding sequence, this product are the products of the model imported of the staff of the staff ID that imports in step S332 in step S331.

Then, in step S222, database server 200 in production resume shown in Figure 23, from the final NG time of being retrieved with a few days ago resume after leaning on compare minimum man-hour of the welding of this product of retrieval in the also new resume.Then, database server 200 judges in the result for retrieval in step S222 whether have corresponding resume in step S223.

(be "No" in step S223) when being judged as when having corresponding resume, database server 200 is judged more than 1.2 times of welding standard man-hour of this product that whether welding of being retrieved minimum man-hour stores in the default value list in standard work force shown in Figure 25 in step S224.When be judged as welding minimum man-hour not standard work force more than 1.2 times the time (in step S224, being "No"), database server 200 is judged 0.8 times of welding standard man-hour of not enough this product whether in the welding of being retrieved minimum man-hour in step S225.

(in step S223, be not "Yes") when being judged as when having corresponding resume, and when be judged as welding minimum man-hour standard work force more than 1.2 times the time (in step S224, being "Yes"), the worktable PC320 of production line is set at the instructed person with staff's welding grade of skill in step S336.

(be "Yes" in step S225) when being judged as 0.8 times that welds minimum not enough standard work force in man-hour, the worktable PC320 of production line is set at the senior staff with staff's welding grade of skill in step S337.

When be judged as minimum man-hour be standard work force more than 0.8 times the time (in step S225, being "No"), the worktable PC320 of production line is set at intermediate personnel with staff's welding grade of skill in step S338.

Figure 30 is the chart of expression by the staff's of production process classification the grade and the relation between man-hour of working.With reference to Figure 30, welding sequence is to choose electric soldering iron to weld the operation of putting back to electric soldering iron then, in the common key element work of each product, is the operation of proficiency that can show each staff's technical ability especially.

Therefore, positive staff more than 20% in standard operation man-hour is decided to be the instructed person who welds grade of skill with work man-hour of welding sequence, be decided to be the intermediate personnel that weld grade of skill with deficiency positive 20% and negative staff 20% or more, deficiency born 20% staff and be decided to be the senior staff who welds grade of skill.

Therefore, as step S224, the step S225 of Figure 26 and step S336 to step S338 illustrated, according to the immediate welding of this staff minimum man-hour standard work force more than 1.2 times or 1.2 times of less thaies, perhaps more than 0.8 times or 0.8 times of less than, thereby staff's welding grade of skill is divided into instructed person, intermediate personnel and senior staff.

Figure 27 is second process flow diagram of the performed production treatment scheme of production management system 10 in the expression present embodiment.With reference to Figure 27, the worktable PC320 of production line mates staff's grade and staff in step S341 the welding grade of skill content of reporting, wherein, this staff's grade is classify the staff's grade about this product in the skilled kilsyth basalt of the product form of setting and be stored in database server 200 from step S333 to step S335, and this staff's welding grade of skill is the staff's that sets from step S336 to step S338 a welding grade of skill.

Figure 37 is the figure of the indicating means of the worktable PC320 action corresponding with the grade staff that reported in the expression present embodiment.Figure 39 is the display frame figure of the action indication picture used of instructed person that expression shows on the picture of worktable PC320 in the present embodiment.Figure 40 is the display frame figure of the action indication picture used of intermediate personnel that expression shows on the picture of worktable PC320 in the present embodiment.Figure 41 is the display frame figure of the action indication picture used of senior staff that expression shows on the picture of worktable PC320 in the present embodiment.

With reference to Figure 37 to Figure 41, be under instructed person's the situation in staff's grade, worktable PC320 is visually by literal shown in Figure 38 and 3D data, perhaps reports literal shown in Figure 39 and the animation content of reporting.In addition, acoustically, the not only first action of producing of report when beginning to make this product of worktable PC320, and the content of when each production, all reporting.And, for transfer, operating the next operation transfer switch that is presented on the action indication picture 3240 promptly during " entering next operation " button 3241 to next operation, worktable PC320 reports the action of next operation.

In staff's grade is under intermediate personnel's the situation, and worktable PC320 is visually by literal shown in Figure 40 and the still frame content of reporting.In addition, acoustically, the worktable PC320 action that only report is produced when beginning to make this product for the first time.And, for transfer to next operation, operating the next operation transfer switch that is presented on the action indication picture 3240 promptly during " entering next operation " button 3241, worktable PC320 is transferred to next operation according to the method that the staff selects, wherein, the method for above-mentioned selection is meant and selects a method arbitrarily from following two method: the method for reporting the action of next operation; The action of every process shows represented required reference time of production process, just reports the method (shifting automatically) of the action of next operation.

In staff's grade is under senior staff's the situation, and worktable PC320 is visually by the still frame of literal shown in Figure 41 and current operation and the next operation content of reporting.In addition, acoustically, the action that worktable PC320 only produces by the voice report when beginning to make this product for the first time.And for when next operation shifts, worktable PC320 shifts and reports the action of next operation automatically.

In addition, when job class is intermediate personnel or senior staff, be under the situation about shifting automatically shifting to next operation, calculate transfer time according to the welding grade of skill from the operation of welding to next operation.

Get back to Figure 27, the worktable PC320 of production line judges whether to have carried out move operation by the staff to the worktable adjustment modes in step S342.About being judged as the situation (in step S342, being the situation of "Yes") of having carried out move operation to the worktable adjustment modes, with Figure 34 explanation described later.

Do not carry out under the situation (being the situation of "No" in step S342) of move operation to the worktable adjustment modes being judged as, the worktable PC320 of production line judges in step S343 whether current operation is to check operation.Be judged as under the situation (being the situation of "No" in step S343) that is not the inspection operation, the staff carries out work according to the action indication in step S348.

On the other hand, be to check under the situation (in step S343, being the situation of "Yes") of operation being judged as, the checkout facility of production line or staff implement to check in step S344.

Then, the Production Line line is provided with terminal 310 in step S345, judge whether that thereby checkout facility detects the defective underproof signal of expression inspection of having exported of inspection, perhaps, by judging whether to check that because of the staff is judged as defective the operation " check " button 3144 defective, it is defective to judge whether to have taken place inspection.

Taken place to check under the underproof situation (situation of "Yes" in step S345) being judged as, in step S346, carried out the abnormality processing of above-mentioned Figure 18, Figure 20 and Figure 22 explanation.Then, in step S347, whether the worktable PC320 of production line reception this inspection that the staff imported is defective is to make reason.

To check defective be to make under the situation (situation of "Yes" in step S347) of reason having imported, and the worktable PC320 of production line upgraded this staff's of this product of the project NG table of database server shown in Figure 24 200 the final NG time on date.

After step S348 and step S226; and be judged as not and take place to check under the underproof situation (situation of "No" in step S345); and check that defective is not to make under the situation (situation of "No" in step S347) of reason having imported; the Production Line line is provided with terminal 310, and to judge whether to have operated the unusual or unusual hidden danger with taking place shown in Figure 6 in step 349 corresponding, and production line is provided with unusual button (" checking defective " button 3144 of terminal picture 3140; in " hidden danger of quality " button 3145 and " unit exception " button 3146 any one).

Be judged as under the situation (situation of "Yes" in step S349) of having operated unusual button, in step S350, carrying out the abnormality processing of above-mentioned Figure 18, Figure 20 and Figure 22 explanation.

Behind step S350, and be judged as not under the situation of operation exception button (situation of "No" in step S349), the worktable PC320 of production line judges in step S351 whether final operation finishes.Be judged as under the situation (situation of "No" in step S351) that the operation that is not final operation finished, the worktable PC320 of production line is back to performed processing the processing of step S341.

Figure 14 is the figure that the product stored of database server 200 is finished resume in the expression present embodiment.With reference to Figure 14, finish in the resume correspondingly to store at product relatedly, for every production line distribute every day finish resume ID, Production Line line numbering, finish time target date last time of the product on number, this production line, time target date that this product is made in the accumulation of the product that this day finishes on this production line, as the required second number and the complement mark of the productive capacity of this product.At complement mark is under the situation of " 0 ", and expression is the state that has been reset for the content of finishing resume of this this day of production line; Complement mark is under the situation of " 1 ", and expression is the time that the manufacturing of the product finished usually finishes the deadline; Complement mark is under the situation of " 1 ", and expression has been carried out accumulation and finished correcting of several additions; Complement mark is under the situation of " 2 ", has represented to have carried out to accumulate to finish and has counted correcting of subtracting each other.

Enter into Figure 27, on the other hand, be judged as under the situation (situation of "Yes" in step S351) that final operation finished, 200 pairs of products shown in Figure 14 of database server are finished resume and are upgraded, and the relevant data of newly finishing of product are kept in the production resume shown in Figure 23.Then, according to this man-hour and the man-hour of welding upgrading staff's grade respectively and weld grade of skill.

Then, the worktable PC320 of production line judges in step S352 whether the production achievement does not reach the production predetermined number, thereby judges whether the work that need repeat.Under the situation that is judged as the work that need repeat (situation of "Yes" in step S352), performed processing turns back to step S211.

Be judged as under the situation (situation of "No" in step S352) that does not need the work that repeats, the worktable PC320 of production line judges whether not exist next predetermined production in step S353, thereby judges whether power cut-off.Be judged as under the situation of not power cut-off (situation of "No" in step S353), performed processing turns back to step S332.On the other hand, be judged as under the situation of power cut-off (situation of "Yes" in step S353), completed product run is handled.

Figure 31 is the figure of the worktable change resume that database server 200 is stored in the expression present embodiment.With reference to Figure 31, the corresponding date of staff ID, height of table or tool location change, height of table after changing and the tool location after changing of storing in worktable change resume relatedly.

Figure 33 is the process flow diagram of the treatment scheme of the performed setting height of table of production management system 10 and tool location in the expression present embodiment.With reference to Figure 33, this is handled after the step S331 of Figure 26 and carries out.

At first, database server 200 judges whether store height of table and the tool location that this staff has changed in worktable shown in Figure 31 change resume in step S231.If store above-mentioned information, then database server 200 is read the height of table and the tool location of last change.On the other hand, if do not store above-mentioned information, then from personal information table shown in Figure 10, read staff ID with this staff corresponding related and the height of table and the tool location as initial value of storage.Under the situation of not storing height of table, will deduct the value of 60cm gained from staff's height as height of table.

Then, the worktable PC320 of production line comes Control work platform height control operation mechanism 370 by PLC330 in step S361, height of table is changed to the height of table of reading among the step S231.In addition, in step S362, come Control work position control operating mechanism 360, tool location is changed to the tool location of reading among the step S231 via PLC330.Then, the step S332 of Figure 26 is got back in performed processing.

Figure 34 is the process flow diagram of the treatment scheme of the performed change height of table of production management system 10 and tool location in the expression present embodiment.With reference to Figure 34, this processing is judged as situation (being the situation of "Yes") execution down from move operation to the worktable adjustment modes that carried out in step S342 in Figure 27.

At first, database server 200 in step S232 with the step S231 of Figure 33 same from worktable shown in Figure 31 change resume or personal information table shown in Figure 10, read height of table and tool location.Then, worktable PC320 shows height of table shown in Figure 42 and tool location change picture 3250.

Figure 42 is the height of table that shows in the worktable adjustment modes of worktable PC320 in the present embodiment of expression and the display frame figure of tool location change picture 3250.With reference to Figure 42, show in height of table and tool location change picture 3250: the height of table input field is used for input service platform height; " change " button 3251 is used for changing height of table to the height that is input to the height of table input field; The tool location input field is used for the input tool position; " change " button 3252 is used for changing tool location extremely to being input to the tool location of tool location input field; " decision " button 3253 is used to determine the content that is changed; " cancellation " button 3254 is used for not changing height of table and tool location and power cut-off platform adjustment modes.

Get back to Figure 34, worktable PC320 imports controllable height of table to the height of table input field in step S364, and judges whether to have operated " change " button 3251.After input service platform height, be judged as under the situation (being the situation of "Yes" in step S364) of having operated " change " button 3251, worktable PC320 comes Control work platform height control operation mechanism 370 by PLC330 in step S365, height of table is changed to the height of table that is changed among the step S364.

In addition, worktable PC320 imports controllable tool location to the tool location input field in step S366, and judges whether to have operated " change " button 3252.After the input tool position, be judged as under the situation (being the situation of "Yes" in step S366) of having operated " change " button 3252, worktable PC320 comes control tool position control operating mechanism 360 by PLC330 in step S367, tool location is changed to the tool location that changes among the step S366.

Then, worktable PC320 judges whether to have operated " decision " button 3253 at step S368.In addition, judge whether to have operated " cancellation " button 3254.Do not have operation " decision " button 3253 and do not have to operate under the situation of " cancellation " button 3254 being judged as, worktable PC320 makes performed processing get back to the processing of step S364.

On the other hand, be judged as under the situation of having operated " decision " button 3253, database server 200 is carried out in step S233 and will be changed data and be kept at processing in the worktable shown in Figure 31 change resume.Then, finish the back and be judged as under the situation of having operated " cancellation " button 3254, make performed processing get back to the processing of the step S341 of Figure 27 at step S233.

Figure 35 is the process flow diagram of the treatment scheme of the performed mensuration staff's body temperature of production management system 10 in the expression present embodiment.With reference to Figure 35, this is handled after the step S332 of Figure 26 and carries out.

At first, database server 200 is read staff's warning lower limit body temperature and warning upper limit body temperature from table shown in Figure 10 in step S234.

Then, the worktable PC320 of production line controls radiation thermometer 350 in step S371, measures staff's body temperature.Then, database server 200 is in step S235, and the body temperature measured and staff ID and date of being measured is corresponding related, is kept at body temperature again and measures in the resume.

Figure 36 is the chart that expression staff body temperature changes.With reference to Figure 36, if staff's body temperature promptly not in the scope of warning more than the upper limit body temperature, and not in the scope of low temperature, is not promptly warned the scope of lower limit body temperature not in the scope of fever in deficiency, the body temperature that then is judged as the staff is normal.

Then, whether the body temperature that the worktable PC320 of production line measures among the determining step S371 in step S372 is warning lower limit body temperature to the scope of warning upper limit body temperature, thereby judges whether the body temperature of being measured is unusual.Being judged as under the not unusual situation of body temperature (in step S372, being the situation of "No"), make performed processing get back to the processing of the step S211 of Figure 26.

On the other hand, be judged as under the situation of abnormal body temperature (in step S372, being the situation of "Yes"), database server 200 will represent that in step S236 the information adding of staff's abnormal body temperature is saved in the body temperature that body temperature measures in the resume and measures in the resume, in step S237, in the pairing personal information of this staff of personal information table, with staff's Status Change information for the expression abnormal body temperature.

In addition, as IT peace lamp display frame 1410, IT peace lamp shows the information of urging staff's handing-over with PC100 in unusual guide look in step S121.Then, IT peace lamp is provided with information that terminal 310 transmissions represented take place hidden danger of quality to production line with PC100 in step S122, that is, and and owing to hidden danger of quality has taken place in staff's abnormal body temperature.

Production line is provided with terminal 310 when receiving expression when the information of hidden danger of quality has taken place, and carries out the processing identical with having operated " hidden danger of quality " button 3145.

In addition, in the office worker chamber, as the voice of playing with the loudspeaker 143 that IT peace lamp is connected with PC100, IT pacifies lamp and plays the voice of representing to urge owing to staff's abnormal body temperature the information that stops production line with PC100 in step S123.

Then, in step S373, carry out the abnormality processing of above-mentioned Figure 18, Figure 20 and Figure 22 explanation.After executing abnormality processing, make performed processing get back to the processing of the step S211 of Figure 26.

As described above; step S344 as Figure 27; step S345; step S346; step S349 and step S350; and the step S372 of Figure 35 and step S373; the step S101 of Figure 18 is illustrated to step S109; by the production management system in the present embodiment 10; on many production lines, to detect the operation exception button; staff's abnormal body temperature; take place defective in the checkout facility or job schedule waits the unusual or unusual hidden danger of production (to be the situation of "Yes" in step S3345 unusually; it in step S349 the situation of "Yes"; be the situation of "Yes" in step S372) be condition; in the office worker chamber that the several management office workers that manage many production lines respectively reside; report the unusual or unusual hidden danger of corresponding production line respectively to several management office workers by alarm; wherein; this alarm comprises the IT peace lamp display frame 1410 of 141 projections of liquid crystal projector; the voice that loudspeaker 143 transmits; the information that the abnormal quality countermeasure form 1420 that printer 142 is printed is exported, these information are that expression unusual or unusual hidden danger has taken place and can determine to have taken place the production line of unusual or unusual hidden danger.

In addition, as the step S311 explanation of Figure 20, the production line that terminal 310 is set by the set production line of each equipment one side at many production lines is provided with the unusual button (in " checking defective " button 3144, " hidden danger of quality " button 3145, " unit exception " button 3146 any one) of flicker on the terminal picture 3140, accepts to manage the office worker and is used to stop input at the alarm of this product-line report.

In addition, as the step S311 of Figure 20 to the step S114 explanation, to receive the input (is the situation of "Yes" at step S311) that is used for stopping alarm is condition, IT pacified color, the corresponding unusual icon of the production line of lamp display frame 1410 and have a guide look of unusually to switch to and light demonstration from flicker, stop to play the warning voice, thereby stop alarm at the product-line report corresponding with the unusual button of accepting to import from loudspeaker 143.

Like this, by production management system 10, in the resident office worker chamber that the production line management office worker in addition that unusual or unusual hidden danger have taken place is arranged, the information of unusual or unusual hidden danger has taken place in report.In addition, in order to stop alarm, the production line that terminal 310 need be set the set production line of equipment one side of production line is provided with the unusual button that glimmers on the terminal picture 3140 and imports, and the management office worker on this production line stops alarm with this.Therefore, no matter when, if all do not stop alarm for a long time, other office workers that then reside in the office worker chamber that several management office workers are arranged can think that this management office worker does not have to go to rapidly immediately production line to come the unusual enthusiasm of alignment processing.Its result can give and the unusual excitation of alignment processing immediately when unusual is taking place.

In addition, by production management system 10, can report the production on the production line unusual or unusual hidden danger with alarm.Its result can prevent to have taken place aborning unusual time management office worker and ignore unusual situation.

In addition; as the step S102 of Figure 18 to the step S104 explanation; by production management system 10; utilization schematically shows the form of production line and the liquid crystal projector 141 of configuration; show the production line that unusual or unusual hidden danger have taken place; for example; changing to the color when unusual line flicker of going forward side by side by the color that makes production line shows; represented to take place the state of unusual or unusual hidden danger; and be shown as IT peace lamp display frame 1410, thereby report unusual or unusual hidden danger with this state.Therefore, by production management system 10, can detect the situation of the unusual or unusual hidden danger on the production line to the reception and registration that the management office worker is easy to differentiate.

In addition; as the step S111 of Figure 20 to the step S113 explanation; by production management system 10; to receive the input (is the situation of "Yes" at step S311) that is used for stopping alarm is condition; by showing with the different states pair production line corresponding with the unusual button that receives input; for example switch to from flicker and light demonstration by color with production line; expression is carried out state in the alignment processing to unusual or unusual hidden danger, thereby report is in the unusual alignment processing.Therefore, can be easy to reception and registration to the management office worker with differentiating carry out situation in the alignment processing for the unusual or unusual hidden danger on the production line.

In addition, as the step S108 explanation of Figure 18,, report unusual or unusual hidden danger with the voice of the tonequality corresponding with unusual or unusual hidden danger by production management system 10.Therefore, can be easy to pass on the content of the unusual or unusual hidden danger on the production line by production management system 10 to the management office worker with differentiating.

In addition; as the step S101 explanation of Figure 18; by production management system 10; utilize printer 142 print quality abnormal countermeasure forms 1420; report unusual or unusual hidden danger; wherein, this abnormal quality countermeasure form 1420 contains the production line that can determine to have taken place unusual or unusual hidden danger, and is used for the countermeasure of recording exceptional.Therefore, can be easy to pass on the situation that detects the unusual or unusual hidden danger on the production line to the management office worker by production management system 10 with differentiating.In addition, owing to need on abnormal quality countermeasure form 1420, write down, therefore can give and the unusual excitation of alignment processing in theory for unusual countermeasure.

In addition, as step S371, the step S372 and step S122 explanation of Figure 35, by production management system 10, measure the staff's of production line body temperature, with the not enough warning lower limit body temperature shown in Figure 10 of the body temperature measured or to be arranged in warning upper limit abnormal body temperature scope (is the situation of "Yes" at step S3372) be condition, detect unusual hidden danger.Therefore, by production management system 10, when staff's body temperature is in abnormal ranges, can in the staff causes producing before the generation unusually, pass on the situation that unusual hidden danger is arranged to the management office worker.Its result is by production management system 10 can prevent trouble before it happens unusually for production.

In addition; as the step S349 explanation of Figure 18; by production management system 10; the production line that utilization is provided with terminal 310 at the set production line of each equipment one side of many production lines is provided with the unusual button that shows on the terminal picture 3140 (in " checking defective " button 3144, " hidden danger of quality " button 3145, " unit exception " button 3146 any one), and the staff who accepts this production line is to the input of information that unusual or unusual hidden danger have taken place on production line.In addition, as the step S349 and step S350 explanation of Figure 18, be condition to receive the input (being the situation of "Yes") that unusual or unusual hidden danger have taken place in step S349 by unusual button, detect unusual or unusual hidden danger respectively.Therefore, by production management system 10, the generation that can import receiving during the information of unusual or unusual hidden danger, pass on the information that unusual or unusual hidden danger have taken place to the management office worker respectively.Its result, production management system 10 can make the management office worker carry out alignment processing rapidly for the unusual or unusual hidden danger in producing.

Whether in addition, by production management system 10, detect the job schedule of the staff on the production line, being in the predetermined abnormal ranges with detected job schedule is condition, detects unusual respectively.Therefore, by production management system 10, when the job schedule of the staff on production line is in the abnormal ranges, can in the staff causes producing before the generation unusually, pass on the situation that unusual hidden danger is arranged to the management office worker.Its result is by production management system 10 can prevent trouble before it happens unusually for production.

In addition, as the step S354 and step S346 explanation of Figure 27, by production management system 10, checking the product that production line is produced, is that unacceptable product is that condition detects unusually with product.Therefore,, detecting product when being unacceptable product, can pass on the unusual information that takes place to the management office worker by production management system 10.Its result by production management system 10, can make the management office worker for carrying out alignment processing unusually rapidly in producing.

In addition, as the step S211 of Figure 26 to step S215, step S333 is to step S335, step S221 to step S225 and step S336 to step S338, and the step S341 of Figure 27, and the step S231 of Figure 33, step S361 and step S362, and the step S232 of Figure 34, step S233 and step S364 are illustrated to step S368, by production management system 10, can determine production line the staff characteristics (for example, staff's grade, grade of skill, height and strong hand), thereby production line is changed to the corresponding working environment of characteristics (for example, the indicating means of action with the staff of this production line, height of table, tool location).Therefore, by production management system 10, can make the staff with the corresponding best effort environment of staff's characteristics under produce efficiently.

In addition, as the step S211 of Figure 26 to step S215, step S333 to step S335, step S221 to step S225 and step S336 to step S338, and the step S341 of Figure 27 is illustrated, by production management system 10, characteristics as the staff, determine staff's grade of staff, according to determined staff's grade and grade of skill, on production line, change indicating means, thereby production line is changed to the working environment corresponding with staff's characteristics for staff's action.Therefore, by production management system 10, the staff can produce efficiently by reporting under the working environment of content with staff's staff's grade and the corresponding best indicating means of grade of skill.

In addition, step S231, step S361 and step S362 as Figure 33, and the step S232 of Figure 34, step S233 and step S364 are illustrated to step S368, by production management system 10, as staff's characteristics, determine staff's physical feature (for example height and strong hand), according to determined physical feature, the form (for example height of table and tool location) of change production line, thus production line is changed to the working environment corresponding with staff's characteristics.Therefore,, can make the staff under the working environment of the form of the best production line corresponding, produce efficiently with staff's physical feature by production management system 10.

In addition, step S231, step S361 and step S362 as Figure 33, and the step S232 of Figure 34, step S233 and step S364 are illustrated to step S368, by production management system 10, characteristics as the staff, determine staff's height and strong hand, change height of table according to determined height as the form of production line, change tool location according to strong hand, thereby production line is changed to the working environment corresponding with staff's characteristics as the form of production line.Therefore,, can make the staff under the working environment of best effort platform height corresponding and tool location, produce efficiently with staff's height and strong hand by production management system 10.

Then, the variation to above-mentioned embodiment describes.In the present embodiment, be illustrated as production management system 10 with invention.But be not limited in this, also can be the present invention as the performed production management method of production management system 10.In addition, the production management program that also can carry out each computing machine that the present invention is comprised as production management system 10.

In the present embodiment, IT peace lamp being constituted this situation with database server 200 by different computing machines with PC100 is illustrated.But be not limited in this, IT peace lamp also can be made of 1 computing machine with PC100 and database server 200.

In the present embodiment, production line being provided with terminal 310 constitutes this situation with worktable PC320 by different computing machines and is illustrated.But be not limited in this, terminal 310 is set production line and worktable PC320 also can be made of 1 computing machine.

Also can be with relatively the time under slow situation or the fast situation with respect to the specialized range of standard work force in staff's job schedule, it is unusual to be judged as job schedule, and at IT peace lamp display frame 1410 or production line terminal picture 3140 is set and shows warning.

This disclosed embodiment can only be considered as illustration by face at all, and can not be considered as limiting.Scope of the present invention is not that the scope by above-mentioned explanation but by technical scheme described later illustrates, and is included in and the implication of the scope equalization of technical scheme described later and all changes in the scope.

Claims

1. production management system is characterized in that having:

The abnormality detection unit, it detects the unusual or unusual hidden danger of a plurality of production equipments production separately;

The exception reporting unit, it detects unusual or unusual hidden danger with above-mentioned abnormality detection unit is condition, in the resident zone that the several managerial personnel that manage a plurality of above-mentioned production equipments are respectively arranged, report the unusual or unusual hidden danger of this production equipment to several above-mentioned managerial personnel in the mode of alarm, wherein, this alarm comprises that the information of production equipment that will the information of unusual or unusual hidden danger take place and can determine to have taken place unusual or unusual hidden danger is by the situation of projector's enlarging projection on screen, perhaps be presented at the situation on the giant display that can move;

Alarm stops input and accepts the unit, and it is arranged on a plurality of above-mentioned production equipments equipment one side separately, is used to accept above-mentioned managerial personnel's the input that is used to stop alarm, and wherein, this alarm is meant the alarm of above-mentioned exception reporting unit at this production equipment report;

The alarm stop element, it stops to import with above-mentioned alarm accepts the unit and receives the condition that is input as that is used to stop alarm and stop alarm, and wherein this alarm is meant that above-mentioned exception reporting unit is at stopping to import the alarm of accepting the corresponding production equipment report in unit with the above-mentioned alarm that receives input.

2. production management system as claimed in claim 1; it is characterized in that; above-mentioned exception reporting unit is on the display device of form that schematically shows production equipment and configuration; report unusual or unusual hidden danger in such a way: with expression the mode of unusual or unusual hidden danger has taken place, shown and the production equipment corresponding display content that unusual or unusual hidden danger have taken place.

3. production management system as claimed in claim 2; it is characterized in that; also have in the unusual alignment processing and report the unit; report is stated alarm more than the unit and is stopped to import and accept the unit and receive the condition that is input as that is used to stop alarm in this unusual alignment processing; with expression unusual or unusual hidden danger is carried out the mode of the situation in the alignment processing, show to stop to import and accept the pairing displaying contents of the corresponding production equipment in unit with the above-mentioned alarm that receives input.

4. production management system as claimed in claim 1 is characterized in that, unusual or unusual hidden danger is reported by the voice of the tonequality corresponding with unusual or unusual hidden danger in above-mentioned exception reporting unit.

5. production management system as claimed in claim 1; it is characterized in that; unusual or unusual hidden danger is reported by printing the abnormal countermeasure paper used for recording in above-mentioned exception reporting unit; wherein; this abnormal countermeasure paper used for recording is used to write down the countermeasure for unusual, and comprises the information of the production equipment that can determine to have taken place unusual or unusual hidden danger.

6. production management system as claimed in claim 1 is characterized in that,

Also concrete temperature determination unit, this body temperature determination unit are used to measure the producers' of above-mentioned production equipment body temperature,

It is condition that the body temperature that above-mentioned abnormality detection unit is measured with above-mentioned body temperature determination unit is in the predetermined abnormal ranges, detects unusual hidden danger.

7. production management system as claimed in claim 1 is characterized in that,

Also have unusual generation input and accept the unit; unusually the generation input is accepted the unit and is arranged on a plurality of above-mentioned production equipments equipment one side separately; the information of unusual or unusual hidden danger has taken place in this production equipment that is used to accept producers' input of above-mentioned production equipment

Above-mentioned abnormality detection unit with above-mentioned unusual generation input accept the unit receive the generation imported information unusual or unusual hidden danger be condition, detect unusual or unusual hidden danger respectively.

8. production management system as claimed in claim 1 is characterized in that,

Also have the job schedule detecting unit, this job schedule detecting unit detects the job schedule of the producers in above-mentioned production equipment,

It is condition that the job schedule that above-mentioned abnormality detection unit is detected with above-mentioned job schedule detecting unit is in the predetermined abnormal ranges, detects unusual hidden danger.

9. production management system as claimed in claim 1 is characterized in that,

Also have inspection unit, this inspection unit is checked the product that above-mentioned production equipment is produced,

Above-mentioned abnormality detection unit checks out that with above-mentioned inspection unit the said goods is that unacceptable product is a condition, detects unusual.

10. production management system as claimed in claim 1 is characterized in that also having:

Personnel's characteristics determining unit, it determines the producers' of above-mentioned production equipment characteristics;

Working environment change unit, it changes to the corresponding working environment of characteristics with the producers of this production equipment with above-mentioned production equipment, and wherein, these characteristics are the determined characteristics of above-noted persons' characteristics determining unit.

11. production management system as claimed in claim 10 is characterized in that,

Above-noted persons' characteristics determining unit is defined as above-mentioned producers' characteristics with above-mentioned producers' job class,

Above-mentioned working environment Request for Change unit is according to the determined job class of above-noted persons' characteristics determining unit, change for the method for reporting of above-mentioned producers' action, changes to the working environment corresponding with above-mentioned producers' characteristics with this with above-mentioned production equipment in above-mentioned production equipment.

12. production management system as claimed in claim 10 is characterized in that,

Above-noted persons' characteristics determining unit is defined as above-mentioned producers' characteristics with above-mentioned producers' physical feature,

Above-mentioned working environment Request for Change unit changes the form of above-mentioned production equipment according to the determined physical feature of above-noted persons' characteristics determining unit, with this above-mentioned production equipment is changed to the working environment corresponding with above-mentioned producers' characteristics.

13. production management system as claimed in claim 12 is characterized in that,

The physical feature that above-noted persons' characteristics determining unit is defined as above-mentioned producers with above-mentioned producers' height and strong hand,

Above-mentioned working environment Request for Change unit is according to the determined height of above-noted persons' characteristics determining unit, change is as the height of table of the form of above-mentioned production equipment, and according to the determined strong hand of above-noted persons' characteristics determining unit, change is provided with the position as the instrument of the form of above-mentioned production equipment, with this above-mentioned production equipment is changed to the working environment corresponding with above-mentioned producers' characteristics.

14. a production management method is characterized in that, comprising:

First step detects the unusual or unusual hidden danger of a plurality of production equipments production separately;

Second step, to detect unusual or unusual hidden danger is condition, in the resident zone that the several managerial personnel that manage a plurality of above-mentioned production equipments are respectively arranged, report the unusual or unusual hidden danger of this production equipment to several above-mentioned managerial personnel in the mode of alarm, wherein, this alarm comprises that the information of production equipment that will the information of unusual or unusual hidden danger take place and can determine to have taken place unusual or unusual hidden danger by the situation of projector's enlarging projection on screen, perhaps is presented at the situation on the giant display that can move;

Third step utilizes the alarm that is arranged on a plurality of above-mentioned production equipments equipment one side separately to stop to import receiving device, accepts above-mentioned managerial personnel's the input that is used to stop alarm, and wherein, this alarm is meant the alarm at this production equipment report;

The 4th step stops alarm to receive the condition that is input as that is used to stop alarm, and wherein, this alarm is meant at stopping to import the alarm of the corresponding production equipment report of receiving device with the above-mentioned alarm that receives input.