WO2021186745A1 - Manufacturing process management system and method - Google Patents
Manufacturing process management system and method Download PDFInfo
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- WO2021186745A1 WO2021186745A1 PCT/JP2020/012560 JP2020012560W WO2021186745A1 WO 2021186745 A1 WO2021186745 A1 WO 2021186745A1 JP 2020012560 W JP2020012560 W JP 2020012560W WO 2021186745 A1 WO2021186745 A1 WO 2021186745A1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Definitions
- This technology is related to the management of food manufacturing processes.
- HACCP Hazard Analysis and Critical Control Point
- a system has been proposed that monitors manufacturing conditions such as temperature and humidity for each process in the manufacturing process and notifies when an abnormal value is detected.
- the setting of the standard range of quality control can be changed in response to changes in the external environment, changes in raw materials, or changes in control values.
- the present technology is, for example, a system for managing a food manufacturing process, and is configured to measure a manufacturing condition or a food processing state in a predetermined manufacturing process and transmit the measured value at a predetermined time interval. It includes a sensor and a server configured to receive measurements from the sensor, and if the server detects that the measurement is not within the first range, it sends a first alert and the measurement is second. If it is within the range of 1, it includes a manufacturing process control system configured to send a second alert when it detects that it is not within the second range, which is narrower than the first range.
- FIG. 1 shows one process 100 of the manufacturing process management system according to the embodiment of the present technology.
- One process 100 of the work performance management system includes a conveyor 110, a processing machine 120, and trays 130 and 140.
- the conveyor 110 moves the tray 130 on which the food before processing is loaded in the direction of the arrow 112 and passes through the processing machine 120 to form the tray 140 on which the food after processing is loaded.
- the conveyor 110 may be a belt conveyor or a roller conveyor.
- the processing machine 120 performs predetermined processing, such as heating and drying, on the food loaded by the conveyor 110.
- the processing machine 120 may move the charged food to the outside of the conveyor 110 for processing and then return it to the conveyor 110, or may process the charged food while moving it on the conveyor.
- the processing machine 120 may be an oven for heating food or a dryer for drying food.
- the processing machine 120 may further include a plurality of sensors 122 and 124 for measuring the processing conditions inside the processing machine 120.
- the plurality of sensors 122 and 124 may be installed so as to measure the same parameter (for example, temperature) at different positions, or may be installed so as to measure different parameters (for example, temperature and humidity).
- the plurality of sensors 122 and 124 may be used as a backup so that the measurement can be continued by the other even if one fails.
- the plurality of sensors 122 and 124 may be configured to transmit measured values to a server described later at regular intervals or when the trays 130 and 140 are being machined by the processing machine 120.
- the trays 130 and 140 place food on the trays 130 and move on the conveyor 110 in the direction of arrow 112.
- a plurality of foods may be placed on each tray and each tray may be managed by assigning a lot number as one lot, or each food on the tray may be managed by assigning a serial number. ..
- foods on a plurality of trays may be collectively managed as one lot.
- the trays 130 and 140 may further include sensors 132 and 142 for measuring the processed state of the food. Sensors 132 and 142 may be installed to measure the temperature or humidity of the food itself or in the vicinity of the food. The sensors 132 and 142 may be configured to transmit the measured value to a server described later at a fixed time, for example, at intervals of 1 second to 30 minutes, or each time the sensor is input to the manufacturing process.
- FIG. 2 shows a manufacturing process management system 200 according to an embodiment of the present technology.
- the manufacturing process management system 200 includes a network 210, sensors 222, 224, 232 and 242, a server 250, a client 260, and an indicator light 270.
- the network 210 communicatively connects a plurality of devices such as sensors 222, 224, 232 and 242, a server 250, a client 260, and an indicator light 270.
- the network 210 may be the Internet, a Local Area Network (LAN), or a Wide Area Network (WAN). Further, the network 210 may be configured by wire, wireless, or a combination thereof. Further, the network 210 may connect the processing machine 120 so as to be communicable.
- the sensors 222, 224, 232 and 242 correspond to the sensors 122, 124, 132 and 142 in FIG. 1, respectively.
- the sensors 222, 224, 232 and 242 measure temperature, humidity and other parameters, and transmit the measured values to the server 250 at regular intervals or when the food is being processed by the processing machine 120.
- the server 250 is a computer having a processor (not shown), a memory storing a program (not shown), and a communication function (not shown).
- the server 250 executes the program stored in the memory in response to the request from the client 260, and returns the result to the client 260.
- the term "memory” refers to a main storage device such as a RAM (Random Access Memory) and a ROM (Read Only Memory), as well as an auxiliary storage device such as a hard disk drive (HDD) and a solid state drive (SSD). include.
- the client 260 is a computer, tablet terminal, smartphone, or the like having a function of communicating with the server 250 or other devices via the network 210. There may be only one client 260 or a plurality of clients 260.
- the indicator light 270 communicates with a display unit such as an incandescent lamp, a fluorescent lamp, or an LED (Light Emitting Diode) and other devices such as the server 250, and turns on, off, or blinks the display unit in response to a command from the server 250 or the like. It has a display control unit.
- the indicator lamp 270 may be a laminated signal lamp or a rotating lamp.
- FIG. 3 shows a flowchart of a manufacturing process management method according to an embodiment of the present technology.
- the manufacturing process management method 300 starts in step 310, and in step 320, the server 250 receives the measured value of the manufacturing condition or the processing state of the food in the predetermined manufacturing process measured and transmitted by the sensor.
- the sensor may be a sensor that measures processing conditions such as sensors 122 and 124 in FIG. 1, a sensor that measures the processing state of food such as sensors 132 and 142, or both.
- the measured values by the sensor may be transmitted to the server 250 at regular time intervals, or may be transmitted at intervals when a lot of food is put into a predetermined manufacturing process.
- the measured value received by the server 250 may be stored in the memory in association with the corresponding time, the manufacturing process name, the identification number such as the food lot number or the serial number, and the like.
- the information stored in the memory may be used to perform a forward trace that identifies the identification number of the corresponding food from a specific process and time, and the corresponding process and time may be performed from the identification number of the specific food.
- a backward trace may be performed to identify.
- the first range may be a range provided for food hygiene control, for example, a range provided for HACCP, or a range provided for determining whether or not shipment is possible.
- the determination of the measured value may be performed on the measured value of the processing condition or may be performed on the measured value of the processed state of the food.
- the average value thereof may be used as the measured value, and the maximum value or the minimum value may be used as the measured value.
- step 340 the server 250 sends a first alert to the client 260 and / or the indicator light 270.
- the client 260 may be displayed that the measured value is not within the first range, and may be associated with an identification number such as a time corresponding to the measured value, a manufacturing process name, a food lot number, or a serial number. Further, the displayed information may be stored in the memory of the server 250 or the client 260 as a history.
- the indicator light 270 turns on, off, or blinks, and responds with a high degree of urgency. You may want to let them know that it should not be done. Further, when a sound source (not shown) such as a buzzer is connected and the first alert is received, a warning sound may be emitted to notify that a highly urgent response is required.
- the second range may be a range provided for food quality control, for example, a range provided as an internal control value for maintaining and improving quality, and may deviate from the first range. It may be a range provided to suggest an increase.
- the determination of the measured value may be performed on the measured value of the processing condition or may be performed on the measured value of the processed state of the food. When there are a plurality of sensors, the average value thereof may be used as the measured value, and the maximum value or the minimum value may be used as the measured value.
- the second range may be changed according to changes in the external environment such as season, air temperature, water temperature, humidity, and atmospheric pressure, changes in food raw materials and additives, and changes in control values. If the measured value is within the first range in step 330, the information to that effect is associated with the corresponding time, the manufacturing process name, the identification number such as the food lot number or the serial number, and the server 250 or the client. It may be stored in 260 memories.
- step 360 the server 250 sends a second alert to the client 260.
- the client 260 may be displayed that the measured value is not within the second range, and may be associated with an identification number such as a time corresponding to the measured value, a manufacturing process name, a food lot number, or a serial number. Further, the displayed information may be stored in the memory of the server 250 or the client 260 as a history.
- the second alert may be displayed to the client 260, but the sound source (not shown) such as the indicator light 270 or the buzzer may not operate, and may notify that a less urgent response is required.
- the server 250 may send a command to the manufacturing process, eg, the processing machine 120, to control the measured values to be within the second range.
- the process proceeds to step 370, and the manufacturing process management method 300 Is finished. If the measured value is within the second range in step 350, the information to that effect is associated with the corresponding time, manufacturing process name, food lot number, serial number, or other identification number, and is associated with the server 250 or the client. It may be stored in 260 memories.
- This technology makes it possible, for example, to use the measured values of manufacturing conditions not only for detecting abnormal values but also for quality control and abnormality prediction.
- One process of work performance management system 110 Conveyor 120 Processing machine 130, 140 Tray 122, 124, 132, 142 Sensor 200 Manufacturing process management system 210 Network 222, 224, 232,242 Sensor 250 Server 260 Client 270 Indicator light
Abstract
The present invention is used not only in the detection of an abnormal measurement value of a manufacturing condition, but is also used in quality control, abnormality prediction, and the like. The present technology includes a manufacturing process management system that is, for example, a system for managing a food manufacturing process, the system including: a sensor configured so as to measure a manufacturing condition or a food processing state during a prescribed manufacturing process and transmit the measured value at prescribed time intervals; and a server configured to receive the measured value from the sensor. The server is configured so as to transmit a first alert if the measured value is detected to be outside a first range, and transmit a second alert if the measured value is detected to be within the first range and to be outside a second range which is narrower than the first range.
Description
本技術は、食品の製造工程の管理に関する。
This technology is related to the management of food manufacturing processes.
食品の製造工程においては、食品の安全性を確保する管理手法としてHACCP（Hazard Analysis and Critical Control Point）が用いられている。
In the food manufacturing process, HACCP (Hazard Analysis and Critical Control Point) is used as a management method to ensure food safety.
製造工程における工程毎の温度や湿度等の製造条件を監視し、異常値を検出した場合に通報するようなシステムが提案されている。
A system has been proposed that monitors manufacturing conditions such as temperature and humidity for each process in the manufacturing process and notifies when an abnormal value is detected.
製造条件の測定値を異常値の検出のみに利用するのではなく、品質管理や異常予測等にも利用することが望まれる。
It is desirable to use the measured values of manufacturing conditions not only for detecting abnormal values but also for quality control and abnormality prediction.
さらに、製造条件の測定値から対応する食品をトレース（フォワードトレース）したり、特定の食品から対応する製造条件をトレース（バックワードトレース）することが望まれる。
Furthermore, it is desirable to trace the corresponding food from the measured values of the manufacturing conditions (forward trace) or trace the corresponding manufacturing conditions from a specific food (backward trace).
さらに、製造条件の管理を、安全管理のための基準範囲と、品質管理のための基準範囲の２段階で行い、きめ細かな品質管理を行うことが望まれる。
Furthermore, it is desirable to manage manufacturing conditions in two stages, a standard range for safety management and a standard range for quality control, and perform detailed quality control.
さらに、品質管理の基準範囲の設定を、外部環境の変化又は原材料の変更もしくは管理値の変更に応じて変更できることが望まれる。
Furthermore, it is desirable that the setting of the standard range of quality control can be changed in response to changes in the external environment, changes in raw materials, or changes in control values.
さらに、異常値の検出又は品質管理基準値からの逸脱をリアルタイムで検出し、緊急度に応じて対応できるようにすることが望まれる。また，異常値の検出に応じて，基準を満たさなかった食品を直ちに製造ラインから外してその後の工程に投入しないようにし，原価を改善することが望まれる。
Furthermore, it is desirable to detect abnormal values or deviate from the quality control standard values in real time so that they can respond according to the degree of urgency. In addition, it is desirable to improve costs by immediately removing foods that do not meet the standards from the production line and not putting them into subsequent processes in response to the detection of abnormal values.
さらに、異常がなかったこと及び品質管理基準を満たしていたことをすべての食品について記録することが望まれる。
Furthermore, it is desirable to record for all foods that there were no abnormalities and that they met the quality control standards.
本技術は、例えば、食品の製造工程を管理するシステムであって、所定の製造工程における，製造条件又は食品の加工状態を測定し、測定値を所定の時間間隔で送信するように構成されたセンサと、センサによる測定値を受信するように構成されたサーバを含み、サーバが、測定値が第１の範囲内でないことを検出した場合には第１のアラートを送信し、測定値が第１の範囲内である場合、第１の範囲より狭い第２の範囲内でないことを検出したときには第２のアラートを送信するように構成された、製造工程管理システムを含む。
The present technology is, for example, a system for managing a food manufacturing process, and is configured to measure a manufacturing condition or a food processing state in a predetermined manufacturing process and transmit the measured value at a predetermined time interval. It includes a sensor and a server configured to receive measurements from the sensor, and if the server detects that the measurement is not within the first range, it sends a first alert and the measurement is second. If it is within the range of 1, it includes a manufacturing process control system configured to send a second alert when it detects that it is not within the second range, which is narrower than the first range.
図１に本技術の実施例による製造工程管理システムの一工程１００を示す。
FIG. 1 shows one process 100 of the manufacturing process management system according to the embodiment of the present technology.
作業実績管理システムの一工程１００は、コンベヤ１１０と，加工機１２０と，トレイ１３０及び１４０を含む。
One process 100 of the work performance management system includes a conveyor 110, a processing machine 120, and trays 130 and 140.
コンベヤ１１０は，加工前の食品を搭載したトレイ１３０を矢印１１２方向に移動させ，加工機１２０内を通過させ，加工後の食品を搭載したトレイ１４０とする。コンベヤ１１０は，ベルトコンベヤであってもよく，ローラーコンベヤであってもよい。
The conveyor 110 moves the tray 130 on which the food before processing is loaded in the direction of the arrow 112 and passes through the processing machine 120 to form the tray 140 on which the food after processing is loaded. The conveyor 110 may be a belt conveyor or a roller conveyor.
加工機１２０は，コンベヤ１１０によって投入された食品に所定の加工，例えば加熱や乾燥などを行う。加工機１２０は，投入された食品をコンベヤ１１０の外に一旦移動させて加工してからコンベヤ１１０に戻してもよく，投入された食品をコンベヤで移動させながら加工してもよい。加工機１２０は，食品を加熱するオーブンであってもよく，食品を乾燥させる乾燥機であってもよい。
The processing machine 120 performs predetermined processing, such as heating and drying, on the food loaded by the conveyor 110. The processing machine 120 may move the charged food to the outside of the conveyor 110 for processing and then return it to the conveyor 110, or may process the charged food while moving it on the conveyor. The processing machine 120 may be an oven for heating food or a dryer for drying food.
加工機１２０は，加工機１２０内部の加工条件を測定する複数のセンサ１２２及び１２４をさらに有してもよい。複数のセンサ１２２及び１２４は同一のパラメータ（例えば，温度）を異なる位置で測定するように設置されてもよく，異なるパラメータ（例えば，温度及び湿度）を測定するように設置されてもよい。複数のセンサ１２２及び１２４は一方が故障したときでも他方により測定を継続できるよう，バックアップとして用いられてもよい。複数のセンサ１２２及び１２４は，一定時間ごとに，又はトレイ１３０及び１４０が加工機１２０で加工されている際に，後述するサーバに測定値を送信するように構成されてもよい。
The processing machine 120 may further include a plurality of sensors 122 and 124 for measuring the processing conditions inside the processing machine 120. The plurality of sensors 122 and 124 may be installed so as to measure the same parameter (for example, temperature) at different positions, or may be installed so as to measure different parameters (for example, temperature and humidity). The plurality of sensors 122 and 124 may be used as a backup so that the measurement can be continued by the other even if one fails. The plurality of sensors 122 and 124 may be configured to transmit measured values to a server described later at regular intervals or when the trays 130 and 140 are being machined by the processing machine 120.
トレイ１３０及び１４０は，食品をその上に乗せてコンベヤ１１０上を矢印１１２方向に移動する。各トレイ上に複数の食品をのせ，トレイごとに１つのロットとしてロット番号を付して管理してもよく，トレイに乗っている食品１個ごとにシリアル番号を付して管理してもよい。また，複数のトレイに乗っている食品をまとめて１つのロットとして管理してもよい。
The trays 130 and 140 place food on the trays 130 and move on the conveyor 110 in the direction of arrow 112. A plurality of foods may be placed on each tray and each tray may be managed by assigning a lot number as one lot, or each food on the tray may be managed by assigning a serial number. .. In addition, foods on a plurality of trays may be collectively managed as one lot.
トレイ１３０及び１４０は，さらに食品の加工状態を測定するセンサ１３２及び１４２を有してもよい。センサ１３２及び１４２は食品そのものの又は食品近傍の温度又は湿度を測定するように設置されてもよい。センサ１３２及び１４２は，一定時間，例えば１秒乃至３０分間隔で，又は製造工程に投入されるごとに，後述するサーバに測定値を送信するように構成されてもよい。
The trays 130 and 140 may further include sensors 132 and 142 for measuring the processed state of the food. Sensors 132 and 142 may be installed to measure the temperature or humidity of the food itself or in the vicinity of the food. The sensors 132 and 142 may be configured to transmit the measured value to a server described later at a fixed time, for example, at intervals of 1 second to 30 minutes, or each time the sensor is input to the manufacturing process.
図２に本技術の実施例による製造工程管理システム２００を示す。
FIG. 2 shows a manufacturing process management system 200 according to an embodiment of the present technology.
製造工程管理システム２００は，ネットワーク２１０，センサ２２２，２２４，２３２及び２４２，サーバ２５０、クライアント２６０，表示灯２７０を含む。
The manufacturing process management system 200 includes a network 210, sensors 222, 224, 232 and 242, a server 250, a client 260, and an indicator light 270.
ネットワーク２１０は，センサ２２２，２２４，２３２及び２４２，サーバ２５０、クライアント２６０，表示灯２７０等の複数の機器を通信可能に接続する。ネットワーク２１０は、インターネット、Local Area Network（LAN）、Wide Area Network（WAN）であってもよい。また、ネットワーク２１０は、有線若しくは無線又はそれらの組み合わせにより構成されてもよい。さらに，ネットワーク２１０は，加工機１２０を通信可能に接続してもよい。
The network 210 communicatively connects a plurality of devices such as sensors 222, 224, 232 and 242, a server 250, a client 260, and an indicator light 270. The network 210 may be the Internet, a Local Area Network (LAN), or a Wide Area Network (WAN). Further, the network 210 may be configured by wire, wireless, or a combination thereof. Further, the network 210 may connect the processing machine 120 so as to be communicable.
センサ２２２，２２４，２３２及び２４２は，図１におけるセンサ１２２，１２４，１３２及び１４２にそれぞれ対応する。センサ２２２，２２４，２３２及び２４２は，温度，湿度その他のパラメータを測定し，一定時間ごとに，又は食品が加工機１２０で加工されている際に，測定値をサーバ２５０に送信する。
The sensors 222, 224, 232 and 242 correspond to the sensors 122, 124, 132 and 142 in FIG. 1, respectively. The sensors 222, 224, 232 and 242 measure temperature, humidity and other parameters, and transmit the measured values to the server 250 at regular intervals or when the food is being processed by the processing machine 120.
サーバ２５０は、プロセッサ（図示せず）、プログラムを記憶したメモリ（図示せず）及び通信機能（図示せず）を有するコンピュータである。サーバ２５０は、クライアント２６０からの要求に応じてメモリに記憶されたプログラムを実行しその結果をクライアント２６０に返す。なお、本出願において「メモリ」とは、ＲＡＭ（Ｒａｎｄｏｍ Ａｃｃｅｓｓ Ｍｅｍｏｒｙ）、ＲＯＭ（Ｒｅａｄ Ｏｎｌｙ Ｍｅｍｏｒｙ）等の主記憶装置の他、ハードディスクドライブ（ＨＤＤ）、ソリッドステートドライブ（ＳＳＤ）等の補助記憶装置も含む。
The server 250 is a computer having a processor (not shown), a memory storing a program (not shown), and a communication function (not shown). The server 250 executes the program stored in the memory in response to the request from the client 260, and returns the result to the client 260. In the present application, the term "memory" refers to a main storage device such as a RAM (Random Access Memory) and a ROM (Read Only Memory), as well as an auxiliary storage device such as a hard disk drive (HDD) and a solid state drive (SSD). include.
クライアント２６０は、ネットワーク２１０を介してサーバ２５０その他の機器と通信する機能を有するコンピュータ、タブレット端末又はスマートフォン等である。クライアント２６０は１つのみでもよく、複数あってもよい。
The client 260 is a computer, tablet terminal, smartphone, or the like having a function of communicating with the server 250 or other devices via the network 210. There may be only one client 260 or a plurality of clients 260.
表示灯２７０は、白熱灯，蛍光灯又はLED（Light Emitting Diode）等の表示部と，サーバ２５０その他の機器と通信し，サーバ２５０等からの命令に応じて表示部を点灯，消灯，点滅させる表示制御部を有する。本明細書において，表示灯２７０は，積層信号灯又は回転灯であってもよい。
The indicator light 270 communicates with a display unit such as an incandescent lamp, a fluorescent lamp, or an LED (Light Emitting Diode) and other devices such as the server 250, and turns on, off, or blinks the display unit in response to a command from the server 250 or the like. It has a display control unit. In the present specification, the indicator lamp 270 may be a laminated signal lamp or a rotating lamp.
図３に本技術の実施例による製造工程管理方法のフローチャートを示す。
FIG. 3 shows a flowchart of a manufacturing process management method according to an embodiment of the present technology.
製造工程管理方法３００は、ステップ３１０で開始し、ステップ３２０で，センサによって測定され送信された所定の製造工程における，製造条件又は食品の加工状態の測定値をサーバ２５０が受信する。センサは，図１におけるセンサ１２２及び１２４のような加工条件を測定するセンサでもよく，センサ１３２及び１４２のような食品の加工状態を測定するセンサでもよく，又はその両方でもよい。センサによる測定値は，一定の時間間隔でサーバ２５０に送信されてもよく，食品のロットが所定の製造工程に投入される間隔で送信されてもよい。サーバ２５０が受信した測定値は，対応する時刻や製造工程名，食品のロット番号又はシリアル番号等の識別番号と関連付けられてメモリに記憶されてもよい。さらに，メモリに記憶された情報を利用して，特定の工程及び時刻から対応する食品の識別番号を特定するようなフォワードトレースを行ってもよく，特定の食品の識別番号から対応する工程及び時刻を特定するバックワードトレースを行ってもよい。
The manufacturing process management method 300 starts in step 310, and in step 320, the server 250 receives the measured value of the manufacturing condition or the processing state of the food in the predetermined manufacturing process measured and transmitted by the sensor. The sensor may be a sensor that measures processing conditions such as sensors 122 and 124 in FIG. 1, a sensor that measures the processing state of food such as sensors 132 and 142, or both. The measured values by the sensor may be transmitted to the server 250 at regular time intervals, or may be transmitted at intervals when a lot of food is put into a predetermined manufacturing process. The measured value received by the server 250 may be stored in the memory in association with the corresponding time, the manufacturing process name, the identification number such as the food lot number or the serial number, and the like. Further, the information stored in the memory may be used to perform a forward trace that identifies the identification number of the corresponding food from a specific process and time, and the corresponding process and time may be performed from the identification number of the specific food. A backward trace may be performed to identify.
次に、ステップ３３０で、サーバ２５０が受信した測定値が第１の範囲内か否かを判定する。第１の範囲は，食品の衛生管理のために設けられた範囲，例えばHACCPのために設けられた範囲であってもよく，出荷可否の判定のために設けられた範囲でもよい。測定値の判定は，加工条件の測定値について行ってもよく，食品の加工状態の測定値について行ってもよい。また，センサが複数ある場合には，それらの平均値を測定値としてもよく，最大値又は最小値を測定値としてもよい。
Next, in step 330, it is determined whether or not the measured value received by the server 250 is within the first range. The first range may be a range provided for food hygiene control, for example, a range provided for HACCP, or a range provided for determining whether or not shipment is possible. The determination of the measured value may be performed on the measured value of the processing condition or may be performed on the measured value of the processed state of the food. When there are a plurality of sensors, the average value thereof may be used as the measured value, and the maximum value or the minimum value may be used as the measured value.
ステップ３３０で測定値が第１の範囲内でない場合，ステップ３４０に進み，サーバ２５０が第１のアラートをクライアント２６０及び／又は表示灯２７０に送信する。クライアント２６０には測定値が第１の範囲内でないことが表示され，測定値に対応する時刻や製造工程名，食品のロット番号又はシリアル番号等の識別番号が関連付けられて表示されてもよい。また表示された情報が履歴としてサーバ２５０又はクライアント２６０のメモリに記憶されてもよい。表示灯２７０は，第１のアラートを受信すると表示部が点灯，消灯，又は点滅し，緊急度の高い対応，例えば食品が衛生管理基準を満たしていらず出荷できないことや，次の工程に投入されるべきでないことを知らせるようにしてもよい。さらに，ブザー等の音源（図示せず）が接続され，第１のアラートを受信すると警告音を発して，緊急度の高い対応が必要なことを知らせるようにしてもよい。
If the measured value is not within the first range in step 330, the process proceeds to step 340, where the server 250 sends a first alert to the client 260 and / or the indicator light 270. The client 260 may be displayed that the measured value is not within the first range, and may be associated with an identification number such as a time corresponding to the measured value, a manufacturing process name, a food lot number, or a serial number. Further, the displayed information may be stored in the memory of the server 250 or the client 260 as a history. When the first alert is received, the indicator light 270 turns on, off, or blinks, and responds with a high degree of urgency. You may want to let them know that it should not be done. Further, when a sound source (not shown) such as a buzzer is connected and the first alert is received, a warning sound may be emitted to notify that a highly urgent response is required.
ステップ３３０で測定値が第１の範囲内である場合，ステップ３５０に進み，サーバ２５０が受信した測定値が第２の範囲内か否かを判定する。第２の範囲は，食品の品質管理のために設けられた範囲，例えば品質の維持向上のために内部管理値として設けられた範囲であってもよく，第１の範囲を逸脱する可能性の上昇を示唆するために設けられた範囲でもよい。測定値の判定は，加工条件の測定値について行ってもよく，食品の加工状態の測定値について行ってもよい。また，センサが複数ある場合には，それらの平均値を測定値としてもよく，最大値又は最小値を測定値としてもよい。さらに，第２の範囲は，季節や気温，水温，湿度，気圧等の外部環境の変化，食品の原材料や添加物等の変更，管理値の変更に応じて，変更可能にしてもよい。なお，ステップ３３０で測定値が第１の範囲内である場合，その旨の情報が，対応する時刻や製造工程名，食品のロット番号又はシリアル番号等の識別番号と関連付けられてサーバ２５０又はクライアント２６０のメモリに記憶されてもよい。
If the measured value is within the first range in step 330, the process proceeds to step 350 to determine whether the measured value received by the server 250 is within the second range. The second range may be a range provided for food quality control, for example, a range provided as an internal control value for maintaining and improving quality, and may deviate from the first range. It may be a range provided to suggest an increase. The determination of the measured value may be performed on the measured value of the processing condition or may be performed on the measured value of the processed state of the food. When there are a plurality of sensors, the average value thereof may be used as the measured value, and the maximum value or the minimum value may be used as the measured value. Further, the second range may be changed according to changes in the external environment such as season, air temperature, water temperature, humidity, and atmospheric pressure, changes in food raw materials and additives, and changes in control values. If the measured value is within the first range in step 330, the information to that effect is associated with the corresponding time, the manufacturing process name, the identification number such as the food lot number or the serial number, and the server 250 or the client. It may be stored in 260 memories.
ステップ３５０で測定値が第２の範囲内でない場合，ステップ３６０に進み，サーバ２５０が第２のアラートをクライアント２６０に送信する。クライアント２６０には測定値が第２の範囲内でないことが表示され，測定値に対応する時刻や製造工程名，食品のロット番号又はシリアル番号等の識別番号が関連付けられて表示されてもよい。また表示された情報が履歴としてサーバ２５０又はクライアント２６０のメモリに記憶されてもよい。第２のアラートによって，クライアント２６０には表示されるものの表示灯２７０やブザー等の音源（図示せず）は作動せず，緊急度の低い対応が必要なことを知らせるようにしてもよい。第２のアラートに応答して，サーバ２５０が製造工程，例えば加工機１２０に対して，測定値が第２の範囲内になるよう制御する命令を送信してもよい。
If the measured value is not within the second range in step 350, the process proceeds to step 360, where the server 250 sends a second alert to the client 260. The client 260 may be displayed that the measured value is not within the second range, and may be associated with an identification number such as a time corresponding to the measured value, a manufacturing process name, a food lot number, or a serial number. Further, the displayed information may be stored in the memory of the server 250 or the client 260 as a history. The second alert may be displayed to the client 260, but the sound source (not shown) such as the indicator light 270 or the buzzer may not operate, and may notify that a less urgent response is required. In response to the second alert, the server 250 may send a command to the manufacturing process, eg, the processing machine 120, to control the measured values to be within the second range.
ステップ３５０で測定値が第２の範囲内である場合，ステップ３４０で第１のアラートを送信した後，又はステップ３６０で第２のアラートを送信した後，ステップ３７０に進み，製造工程管理方法３００が終了する。なお，ステップ３５０で測定値が第２の範囲内である場合，その旨の情報が，対応する時刻や製造工程名，食品のロット番号又はシリアル番号等の識別番号と関連付けられてサーバ２５０又はクライアント２６０のメモリに記憶されてもよい。
If the measured value is within the second range in step 350, after sending the first alert in step 340 or after sending the second alert in step 360, the process proceeds to step 370, and the manufacturing process management method 300 Is finished. If the measured value is within the second range in step 350, the information to that effect is associated with the corresponding time, manufacturing process name, food lot number, serial number, or other identification number, and is associated with the server 250 or the client. It may be stored in 260 memories.
本技術は、例えば、製造条件の測定値を異常値の検出のみに利用するのではなく、品質管理や異常予測等にも利用することを可能にする。
This technology makes it possible, for example, to use the measured values of manufacturing conditions not only for detecting abnormal values but also for quality control and abnormality prediction.
１００ 作業実績管理システムの一工程
１１０ コンベヤ
１２０ 加工機
１３０，１４０ トレイ
１２２，１２４，１３２，１４２ センサ
２００ 製造工程管理システム
２１０ ネットワーク
２２２，２２４，２３２，２４２ センサ
２５０ サーバ
２６０ クライアント
２７０ 表示灯
100 One process of workperformance management system 110 Conveyor 120 Processing machine 130, 140 Tray 122, 124, 132, 142 Sensor 200 Manufacturing process management system 210 Network 222, 224, 232,242 Sensor 250 Server 260 Client 270 Indicator light
１１０ コンベヤ
１２０ 加工機
１３０，１４０ トレイ
１２２，１２４，１３２，１４２ センサ
２００ 製造工程管理システム
２１０ ネットワーク
２２２，２２４，２３２，２４２ センサ
２５０ サーバ
２６０ クライアント
２７０ 表示灯
100 One process of work
Claims (17)
- 食品の製造工程を管理するシステムであって、
所定の製造工程における，製造条件又は食品の加工状態を測定し、測定値を所定の時間間隔で送信するように構成されたセンサと、
前記センサによる測定値を受信するように構成されたサーバを含み、
前記サーバが、
前記測定値が第１の範囲内でないことを検出した場合には第１のアラートを送信し、
前記測定値が前記第１の範囲内である場合、前記第１の範囲より狭い第２の範囲内でないことを検出したときには第２のアラートを送信するように構成された、
製造工程管理システム。 A system that manages the food manufacturing process
A sensor configured to measure manufacturing conditions or food processing conditions in a given manufacturing process and transmit the measured values at predetermined time intervals.
Includes a server configured to receive measurements from the sensor.
The server
If it detects that the measured value is not within the first range, it sends a first alert and
When the measured value is within the first range, a second alert is sent when it is detected that the measured value is not within the second range narrower than the first range.
Manufacturing process control system. - 前記製造条件又は食品の加工状態が温度又は湿度を含む、
請求項１の製造工程管理システム。 The manufacturing conditions or the processing state of the food include temperature or humidity.
The manufacturing process management system according to claim 1. - 前記所定の時間間隔が、食品のロットが前記所定の製造工程に投入される間隔である、
請求項１の製造工程管理システム。 The predetermined time interval is the interval at which a lot of food is put into the predetermined manufacturing process.
The manufacturing process management system according to claim 1. - 前記所定の時間間隔が１秒乃至３０分間隔である、
請求項１の製造工程管理システム。 The predetermined time interval is 1 second to 30 minutes.
The manufacturing process management system according to claim 1. - 前記第１の範囲が食品の衛生管理のために設けられた範囲である、
請求項１の製造工程管理システム。 The first range is a range provided for food hygiene management.
The manufacturing process management system according to claim 1. - 前記衛生管理のために設けられた範囲がHACCPのために設けられた範囲である、
請求項５の製造工程管理システム。 The range provided for hygiene control is the range provided for HACCP.
The manufacturing process management system according to claim 5. - 前記第２の範囲が食品の品質管理のために設けられた範囲である、
請求項１の製造工程管理システム。 The second range is a range provided for food quality control.
The manufacturing process management system according to claim 1. - 前記第２の範囲が外部環境の変化又は原材料の変更若しくは管理値の変更に応じて変更可能である、
請求項１の製造工程管理システム。 The second range can be changed in response to changes in the external environment, changes in raw materials, or changes in control values.
The manufacturing process management system according to claim 1. - 前記第１のアラートが緊急度の高い対応を必要とすることを示し、
前記第２のアラートが緊急度の低い対応を必要とすることを示す、
請求項１の製造工程管理システム。 The first alert indicates that an urgent response is required.
Indicates that the second alert requires a less urgent response,
The manufacturing process management system according to claim 1. - さらに、音源又は表示灯を含み、
前記第１のアラートに応答して前記音源又は前記表示灯が作動する、
請求項９の製造工程管理システム。 In addition, it includes a sound source or indicator light
The sound source or the indicator light is activated in response to the first alert.
The manufacturing process management system according to claim 9. - 前記第２のアラートに応答して，前記サーバが前記製造工程を制御する命令を送信する、
請求項９の製造工程管理システム。 In response to the second alert, the server sends an instruction to control the manufacturing process.
The manufacturing process management system according to claim 9. - さらに、前記サーバが、前記測定値を前記所定の製造工程における食品の識別番号と関連付け、それによってフォワードトレース又はバックワードトレースを可能にする、
請求項１の製造工程管理システム。 In addition, the server associates the measurements with food identification numbers in the predetermined manufacturing process, thereby enabling forward tracing or backward tracing.
The manufacturing process management system according to claim 1. - 前記識別番号がロット番号又はシリアル番号を含む、
請求項１２の製造工程管理システム。 The identification number includes a lot number or a serial number.
The manufacturing process management system according to claim 12. - 前記第１のアラートが、測定値に対応する食品のロット番号又はシリアル番号と関連付けられる、
請求項１３の製造工程管理システム。 The first alert is associated with the food lot number or serial number corresponding to the measured value.
The manufacturing process management system according to claim 13. - さらに、前記第２のアラートが、測定値に対応する食品のロット番号又はシリアル番号と関連付けられる、
請求項１３の製造工程管理システム。 In addition, the second alert is associated with the food lot number or serial number corresponding to the measurement.
The manufacturing process management system according to claim 13. - プロセッサとメモリを有するサーバが食品の製造工程を管理する方法であって、
前記サーバが、
所定の製造工程における，製造条件又は食品の加工状態の測定値を受信することと、
前記測定値が第１の範囲内でないことを検出した場合には第１のアラートを送信することと、
前記測定値が前記第１の範囲内である場合、前記第１の範囲より狭い第２の範囲内でないことを検出したときには第２のアラートを送信することを含む、
製造工程管理方法。 A server with a processor and memory that manages the food manufacturing process.
The server
Receiving measured values of manufacturing conditions or food processing conditions in a given manufacturing process,
When it is detected that the measured value is not within the first range, a first alert is sent and
When the measured value is within the first range, a second alert is sent when it is detected that the measured value is not within the second range narrower than the first range.
Manufacturing process management method. - 食品の製造工程を管理するシステムであって、
所定の製造工程における，製造条件又は食品の加工状態を測定し、測定値を所定の時間間隔で送信するように構成されたセンサと、
前記センサによる測定値を受信するように構成されたサーバを含み、
前記サーバが、
前記測定値、及び前記測定値が第１の範囲内であることを記録し、
前記測定値、及び前記測定値が前記第１の範囲より狭い第２の範囲内であることを記録するように構成された、
製造工程管理システム。
A system that manages the food manufacturing process
A sensor configured to measure manufacturing conditions or food processing conditions in a given manufacturing process and transmit the measured values at predetermined time intervals.
Includes a server configured to receive measurements from the sensor.
The server
Record the measured value and that the measured value is within the first range,
The measured value and the measured value are configured to record that they are within a second range narrower than the first range.
Manufacturing process control system.
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