CN108391415A - A kind of automatic inspection jig of panel module assembly production chain - Google Patents
A kind of automatic inspection jig of panel module assembly production chain Download PDFInfo
- Publication number
- CN108391415A CN108391415A CN201810538350.1A CN201810538350A CN108391415A CN 108391415 A CN108391415 A CN 108391415A CN 201810538350 A CN201810538350 A CN 201810538350A CN 108391415 A CN108391415 A CN 108391415A
- Authority
- CN
- China
- Prior art keywords
- controller
- camera unit
- panel module
- jig
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
Landscapes
- Engineering & Computer Science (AREA)
- Operations Research (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to product detection device technical field more particularly to a kind of inspection jigs.A kind of automatic inspection jig of panel module assembly production chain, including：Display；Master controller；Light intensity controller；Programmable controller, the master controller, the light intensity controller are connected with the display respectively with the programmable controller；Probe portion, including light illuminating unit, camera unit and photoelectric sensor, the light illuminating unit are connect with the light intensity controller, and the camera unit is connect with the master controller, and the photoelectric sensor is connect with the programmable controller.Due to taking above technical scheme, the present invention solves that artificial detection accuracy rate in current product testing process is low, slow-footed disadvantage, provides the automatic inspection jig that a kind of production efficiency is high, Detection accuracy is high, detection speed is fast.
Description
Technical field
The present invention relates to product detection device technical field more particularly to a kind of inspection jigs.
Background technology
In the production process of product component, to ensure the quality of product, the inside detection to component is indispensable
One ring.Traditional interiors of products detection process is detected using manual type, and there are detection time length, detections for artificial detection
Personnel, which work long hours, leads to problems such as Detection accuracy decline, and affects total qualification rate of product, the entire production to product
Process brings destabilizing factor.
Invention content
The object of the present invention is to provide a kind of panel module assembly production chains to check jig with automatic, solves the above skill
Art problem.Following technical scheme may be used to realize in technical problem solved by the invention：
A kind of automatic inspection jig of panel module assembly production chain, including：
Display；
Master controller；
Light intensity controller；
Programmable controller, the master controller, the light intensity controller and the programmable controller respectively with it is described
Display is connected；
Probe portion, including light illuminating unit, camera unit and photoelectric sensor, the light illuminating unit are controlled with the illumination
Device connects, and the camera unit is connect with the master controller, and the photoelectric sensor is connect with the programmable controller.
Preferably, the control system is additionally provided with a power supply, with the display, the master controller, the illumination control
Device processed and the programmable controller are separately connected.
Preferably, the photoelectric sensor selects transmission-type photoelectric sensor, is set to detection zone side on assembly line
Rear and front end, for the parts to be tested to be accurately positioned.
Preferably, the camera unit selects the colour imagery shot of high pixel anti-vibration.
Preferably, the camera unit uses the video camera of model CV-H500C.
Preferably, the camera unit is additionally provided with bar code reader, for reading the bar code on the component and being returned
Class.
A kind of automatic operating method for checking jig of panel module assembly production chain, detailed process are as follows：
Step 1：Jig is assembled and is arranged on assembly line at interior inspection process, power supply is opened, makes light illuminating unit to flowing water
Line is irradiated；
Step 2：One certified products are put into assembly line, camera unit carries out shooting in kind to the certified products and as base
Quasi- photo is stored in the master controller；
Step 3：When assembly line transports the parts to be tested to correct position, the photoelectric sensor can detect and send out letter
Number, drive the camera unit to shoot the parts to be tested, and gained photo is compared with the reference picture,
And situation will be compared and be transmitted on the display with judgement result.
The advantageous effect of above-mentioned technical proposal is：
A kind of novel bumper cutting clamping tooling has been invented, has enable the rapid clamping of workpiece and is switched fast, reduce
The step of hand inspection, the positioning accuracy of tooling is improved, while ensure that the processing quality of workpiece, improve the peace of equipment
Full performance improves production efficiency.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of preferred embodiment of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of not making creative work it is all its
His embodiment, shall fall within the protection scope of the present invention.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
The invention will be further described in the following with reference to the drawings and specific embodiments, but not as limiting to the invention.
As shown in Figure 1, a kind of panel module assembly production chain checks jig with automatic, in the progress of assembly line upper-part
Portion is detected, including：
Display 1, master controller 2, light intensity controller 3, programmable controller 4, master controller 2, light intensity controller 3 with can
Programmable controller 4 is connected with display 1 respectively；Wherein display is used for output data and input logic, and programmable controller is logical
Logic of propositions is crossed for being accurately positioned component, is accurately taken pictures convenient for camera unit, light intensity controller then ensures the light on assembly line
Source is sufficient, and guarantee is taken pictures quality, master controller then logic of sets and storage data.
Probe portion, including light illuminating unit 5, camera unit 6 and photoelectric sensor 7, light illuminating unit 5 and light intensity controller 3
Connection, camera unit 6 are connect with master controller 2, and photoelectric sensor 7 is connect with programmable controller 4.Light illuminating unit is used for portion
Part provides sufficient illumination, ensures shooting quality, for camera unit shooting photo for comparing, photoelectric sensor is then used for positioning region
Part ensures that camera unit takes the component in correct position on correct opportunity.
Control system is additionally provided with a power supply 8, distinguishes with display, master controller, light intensity controller and programmable controller
Connection, the energy is provided for components above.
Photoelectric sensor 7 selects transmission-type photoelectric sensor, is set to the rear and front end of detection zone side on assembly line, when
Then think that component is just in correct position when the photoelectric sensor at both ends is blocked by component, for being accurately positioned component and ensureing
Shooting quality.
Camera unit 6 selects the colour imagery shot of high pixel anti-vibration, avoids the vibration influence shooting quality of working environment,
The accuracy for ensureing that photo compares of taking pictures colored simultaneously.
Camera unit 6 uses the video camera of model CV-H500C.
Camera unit 6 is additionally provided with bar code reader, and bar code is posted on different classes of component, and camera unit can pass through
Bar code judgement part type is analyzed, avoiding component from obscuring causes jig frequently to report an error.
A kind of panel module assembly production chain is as follows with the detailed process of automatic inspection jig：
Step 1：Jig is assembled and is arranged on assembly line at interior inspection process, power supply 8 is opened, makes 5 convection current of light illuminating unit
Waterline is irradiated；
Step 2：One certified products are put into assembly line, camera unit 6 carries out shooting in kind to certified products and shone as benchmark
Piece is stored in master controller；
Step 3：When assembly line transports the parts to be tested to correct position, photoelectric sensor 7 can be detected and send out
Signal, camera unit 6 shoot the parts to be tested, and gained photo is compared with reference picture, and will compare situation
It is transmitted on display 1 with judgement result.
The foregoing is merely preferred embodiments of the present invention, are not intended to limit embodiments of the present invention and protection model
It encloses, to those skilled in the art, should can appreciate that all with made by description of the invention and diagramatic content
Equivalent replacement and obviously change obtained scheme, should all be included within the scope of the present invention.
Claims (7)
1. a kind of panel module assembly production chain checks jig with automatic, which is characterized in that including：
Display；
Master controller；
Light intensity controller；
Programmable controller, the master controller, the light intensity controller and the programmable controller respectively with the display
Device is connected；
Probe portion, including light illuminating unit, camera unit and photoelectric sensor, the light illuminating unit connect with the light intensity controller
It connects, the camera unit is connect with the master controller, and the photoelectric sensor is connect with the programmable controller.
2. a kind of panel module assembly production chain according to claim 1 checks jig with automatic, which is characterized in that described
Control system is additionally provided with a power supply, with the display, the master controller, the light intensity controller and the PLC technology
Device is separately connected.
3. a kind of panel module assembly production chain according to claim 1 checks jig with automatic, which is characterized in that described
Photoelectric sensor selects transmission-type photoelectric sensor, is set to the rear and front end of detection zone side on assembly line, for accurately fixed
Position the parts to be tested.
4. a kind of panel module assembly production chain according to claim 1 checks jig with automatic, which is characterized in that described
Camera unit selects the colour imagery shot of high pixel anti-vibration.
5. a kind of panel module assembly production chain according to claim 4 checks jig with automatic, which is characterized in that described
Camera unit uses the video camera of model CV-H500C.
6. a kind of panel module assembly production chain according to claim 4 checks jig with automatic, which is characterized in that described
Camera unit is additionally provided with bar code reader, for reading the bar code on the component and being sorted out.
7. a kind of automatic operating method for checking jig of panel module assembly production chain, which is characterized in that be used for claim 1
To the automatic inspection jig described in 5 any one, detailed process is as follows：
Step 1：Jig is assembled and is arranged on assembly line at interior inspection process, open power supply, make light illuminating unit to assembly line into
Row irradiation；
Step 2：One certified products are put into assembly line, camera unit carries out shooting in kind to the certified products and shone as benchmark
Piece is stored in the master controller；
Step 3：When assembly line transports the parts to be tested to correct position, the photoelectric sensor can detect and send out signal,
It drives the camera unit to shoot the parts to be tested, and gained photo is compared with the reference picture, and
Situation will be compared to be transmitted on the display with judgement result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810538350.1A CN108391415A (en) | 2018-05-30 | 2018-05-30 | A kind of automatic inspection jig of panel module assembly production chain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810538350.1A CN108391415A (en) | 2018-05-30 | 2018-05-30 | A kind of automatic inspection jig of panel module assembly production chain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108391415A true CN108391415A (en) | 2018-08-10 |
Family
ID=63072023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810538350.1A Pending CN108391415A (en) | 2018-05-30 | 2018-05-30 | A kind of automatic inspection jig of panel module assembly production chain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108391415A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102033068A (en) * | 2009-09-24 | 2011-04-27 | 苏州维世迅机器视觉技术有限公司 | Product on-line detector |
| CN105335828A (en) * | 2015-11-20 | 2016-02-17 | 中山领创网络科技有限公司 | Operation method of production management |
| CN105548210A (en) * | 2015-12-31 | 2016-05-04 | 广东工业大学 | Detection method for American-standard power source extension wire based on machine vision |
| CN105817430A (en) * | 2016-03-29 | 2016-08-03 | 常熟理工学院 | Product detection method based on machine vision |
| CN106825958A (en) * | 2017-03-16 | 2017-06-13 | 深圳市光大激光科技股份有限公司 | Integrated welding is agreed to play and takes the photograph structure and battery core automatic welding detection means and method |
| CN107309178A (en) * | 2017-04-26 | 2017-11-03 | 上海闻泰电子科技有限公司 | Cell phone intelligent automated test device |
| CN208490116U (en) * | 2018-05-30 | 2019-02-12 | 上海索广映像有限公司 | A kind of panel module assembly production chain is with automaticly inspecting jig |
-
2018
- 2018-05-30 CN CN201810538350.1A patent/CN108391415A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102033068A (en) * | 2009-09-24 | 2011-04-27 | 苏州维世迅机器视觉技术有限公司 | Product on-line detector |
| CN105335828A (en) * | 2015-11-20 | 2016-02-17 | 中山领创网络科技有限公司 | Operation method of production management |
| CN105548210A (en) * | 2015-12-31 | 2016-05-04 | 广东工业大学 | Detection method for American-standard power source extension wire based on machine vision |
| CN105817430A (en) * | 2016-03-29 | 2016-08-03 | 常熟理工学院 | Product detection method based on machine vision |
| CN106825958A (en) * | 2017-03-16 | 2017-06-13 | 深圳市光大激光科技股份有限公司 | Integrated welding is agreed to play and takes the photograph structure and battery core automatic welding detection means and method |
| CN107309178A (en) * | 2017-04-26 | 2017-11-03 | 上海闻泰电子科技有限公司 | Cell phone intelligent automated test device |
| CN208490116U (en) * | 2018-05-30 | 2019-02-12 | 上海索广映像有限公司 | A kind of panel module assembly production chain is with automaticly inspecting jig |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105259189A (en) | Glass defect imaging system and method | |
| CN104634790A (en) | Capsule detection method and high-speed fully-automatic detection device | |
| KR101830584B1 (en) | Automatic logistics processing of logistics center | |
| CN105516708A (en) | Camera module multi-point parameter automatic detection device | |
| CN105882142A (en) | Printed matter defect detection system and method | |
| CN107247228A (en) | A kind of full-automatic flying needle formula FAI initial workpiece detection means | |
| CN208490116U (en) | A kind of panel module assembly production chain is with automaticly inspecting jig | |
| CN103281825A (en) | AOI (Automated Optical Inspection) digital LED (Light-Emitting Diode) light source controller and control method thereof | |
| CN111929239A (en) | AOI detection device and detection method for PCB part defects | |
| CN108391415A (en) | A kind of automatic inspection jig of panel module assembly production chain | |
| CN202074946U (en) | Cigarette case appearance detecting device | |
| CN209692941U (en) | A kind of multi-channel image detection device based on coaxial light source | |
| CN207663019U (en) | The automatic detection device of optoelectronic switch | |
| CN207025884U (en) | The double cave AOI test machines of the stations of LCM tetra- | |
| CN110161046A (en) | A kind of moulding appearance detecting method and system based on stroboscopic light source | |
| CN206311047U (en) | A kind of product profile tolerance testing equipment | |
| CN102305597A (en) | Method for automatically detecting abnormal shape of injector part by using mechanical vision system | |
| CN104390982A (en) | Test method for SMT first article inspection | |
| CN208082919U (en) | A kind of spring automatic separation equipment | |
| CN204302192U (en) | A kind of online containers labels quality detection device | |
| CN215656504U (en) | Shell case appearance selecting device | |
| CN102303019B (en) | Method for automatically detecting scales of injector needle cylinders by using machine vision system | |
| CN2903976Y (en) | Portable fast tester for fruit nutrition components | |
| CN204028017U (en) | Cloth quality vision detection system | |
| CN204795437U (en) | Camera module check out test set |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |