CN106600012B - Production line management system - Google Patents
Production line management system Download PDFInfo
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- CN106600012B CN106600012B CN201611140449.3A CN201611140449A CN106600012B CN 106600012 B CN106600012 B CN 106600012B CN 201611140449 A CN201611140449 A CN 201611140449A CN 106600012 B CN106600012 B CN 106600012B
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- production equipment
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
- G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention provides a production line management system, which is characterized in that an alarm trigger device arranged on production equipment is used for sending an alarm prompt signal to a service cloud end in time when abnormal conditions occur, the service cloud end sends an identification code of corresponding production equipment to a display terminal for marking display according to the alarm prompt signal, receives an alarm release signal when the service cloud end does not reach a preset time limit, and sends a release signal to the display terminal so as to enable the display terminal to release the mark of the name of the production equipment, thereby carrying out abnormal event monitoring and management on a plurality of production equipment on a production line, realizing the automation of maintenance and management of each production equipment on the production line and improving the maintenance efficiency of the production equipment.
Description
Technical Field
The invention relates to the field of production management, in particular to a production line management system.
Background
With the promotion of production line automation, more and more production equipment appear in a factory, the variety of the production equipment is various, maintenance personnel need to be configured for maintenance and management, but when the production line is abnormal at present, a production line operator usually finds the abnormality, then finds the abnormal reception feedback of the current production line, judges an abnormal responsibility unit according to the abnormal phenomenon, connects a responsibility unit engineer for processing, and continues production after the abnormality processing is finished. However, the existing exception handling method generally has the following disadvantages that most of time is wasted in the process of finding people for feedback after an exception occurs, especially, a new person in a production line does not know how to feedback, the non-production time is prolonged, and the efficiency is reduced. Secondly, there is no system record, which is not beneficial to bad analysis, so although there is a maintainer managing many production equipments in the existing production line, the sending of the abnormal accident of the production line is a random event, and the maintainer is often replaced by a manual person to transmit messages, which results in prolonging the maintenance time, reducing the production efficiency, and having the defect of production line management.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention aims to provide a production line management system for solving the problem of the prior art that it is not capable of efficiently handling abnormal events in a production line.
To achieve the above and other related objects, the present invention provides a production line management system for a production line having a plurality of production devices, the production line management system comprising: the plurality of alarm triggering devices are respectively arranged on the plurality of production equipment, when one of the plurality of production equipment generates an abnormal event, the alarm triggering device corresponding to the production equipment which generates the abnormal event is triggered to generate an alarm prompt signal, and when the alarm triggering device corresponding to the production equipment which generates the abnormal event is triggered again, the alarm triggering device which is triggered again generates an alarm release signal; the system comprises a service cloud end and a production equipment management table, wherein the production equipment management table comprises a pairing relation group of each alarm trigger device and an identification code of the production equipment, the service cloud end is in communication connection with the alarm trigger devices, when receiving an alarm prompt signal, the service cloud end searches the identification code of the production equipment corresponding to the alarm prompt signal according to the production equipment management table and sends the identification code, and starts timing to generate a timing value; the display terminal is in communication connection with the service cloud end and receives the position distribution list and displays the position distribution list, when the display terminal receives the identification code of the production equipment, the display terminal marks the name of the production equipment corresponding to the identification code in the position distribution list in a first state, and when the service cloud end receives the alarm release signal and the timing value does not reach a preset time limit, the service cloud end sends a release signal to the display terminal so that the display terminal releases the mark of the name of the production equipment.
In an embodiment of the present invention, when the timing value of the service cloud reaches a preset time limit and the service cloud does not receive the alarm release signal, the service cloud sends an alarm message to the display terminal, and the display terminal marks the name of the production equipment corresponding to the identification code in the location distribution list in a second state according to the alarm message to give an alarm.
In an embodiment of the invention, the names of the production equipments marked in the first state in the location distribution list are displayed in a first color, the names of the production equipments marked in the second state in the location distribution list are displayed in a second color, and the first color and the second color are different colors.
In an embodiment of the present invention, when the service cloud receives the alarm prompt signal, the service cloud accumulates the number of times of the alarm prompt signal and generates an abnormal event number, and the service cloud sends the abnormal event number to the display terminal for displaying.
In an embodiment of the present invention, when the service cloud receives the alarm release signal, the service cloud accumulates the number of times of the received alarm release signal and generates a maintenance number value, and the service cloud sends the maintenance number value to the display terminal for displaying.
In an embodiment of the present invention, the display terminal receives the timing value from the service cloud and displays the timing value.
In a specific embodiment of the present invention, the production device management table further includes a pairing relationship group between each alarm triggering device and an administrator mobile terminal, and when the service cloud receives the alarm prompt signal, the service cloud sends a maintenance short message to the administrator mobile terminal according to the production device management table to prompt an administrator.
In an embodiment of the present invention, when the service cloud receives the alarm release signal, an abnormal event record is generated and stored, where the abnormal event record includes an event occurrence time value when the service cloud receives the alarm prompt signal, the identification code of the production equipment in which the abnormal event occurs, and the timing value.
In an embodiment of the present invention, when the service cloud receives a statistical report instruction, the service cloud searches the abnormal event record within a certain time to analyze the abnormal event record to generate an abnormal event statistical report.
In an embodiment of the invention, the location distribution list includes a production line identification code, a plurality of names of the production devices on the same production line, and the plurality of names of the production devices are sequentially displayed on the location distribution list according to an arrangement order of the plurality of production devices on the production line.
As described above, in the production line management system of the present invention, through the alarm triggering device disposed in the production equipment, when an abnormal condition occurs, the alarm triggering device timely sends an alarm prompt signal to the service cloud, the service cloud sends the identification code of the corresponding production equipment to the display terminal for display, and when the service cloud does not reach a preset time limit, the service cloud receives an alarm release signal and sends a release signal to the display terminal to release the name of the production equipment from the display terminal, so as to monitor and manage the abnormal event of the production equipment on the production line, thereby implementing automation of maintenance and management of the production equipment on the production line, and improving maintenance efficiency of the production equipment.
Drawings
Fig. 1 is a schematic composition diagram of a production line management system according to an embodiment of the invention.
Fig. 2 is a display diagram of a display terminal according to an embodiment of the invention.
Fig. 3 is a schematic composition diagram of a production line management system according to an embodiment of the invention.
Description of the element reference numerals
10 production line management system
11 alarm triggering device
12 service cloud
13 display terminal
30 production line management system
31 alarm triggering device
32 service cloud
33 display terminal
34 manager Mobile terminal
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the drawings only show the components related to the present invention rather than the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
For a more complete and complete description of the present invention, reference is made to the accompanying drawings and the following description of various embodiments. The examples provided are not intended to limit the scope of the present invention; neither is the order of execution presented to limit the scope of the invention, and any device that results in a similar effect, if any, from a combination of the two or more steps is within the scope of the invention.
In the description and claims, the terms "a" and "an" can be used broadly to refer to a single or to a plurality of elements, unless the context specifically states otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," and similar terms, when used herein, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
Referring to fig. 1, a composition diagram of a production line management system according to an embodiment of the invention is shown. A production line management system 10 adapted to a production line having a plurality of production devices, the production line management system 10 including: a plurality of alarm triggering devices 11, a service cloud 12 and a display terminal 13.
The plurality of alarm triggering devices 11 are respectively arranged on the plurality of production equipment, when one of the plurality of production equipment has an abnormal event, the alarm triggering device 11 corresponding to the production equipment having the abnormal event is triggered to generate an alarm prompt signal, and when the alarm triggering device 11 corresponding to the production equipment having the abnormal event is triggered again, the alarm triggering device 11 which is triggered again generates an alarm release signal. In a specific application, the alarm triggering device 11 may be configured as a pressing device, and the alarm triggering device 11 is triggered when being pressed by a staff of the production line with a certain force, which is not limited herein.
The system comprises a service cloud end 12 and a production equipment management table, wherein the production equipment management table comprises a pairing relation group of each alarm trigger device and the identification code of the production equipment, the service cloud end 12 is in communication connection with a plurality of alarm trigger devices 11, when the service cloud end 12 receives an alarm prompt signal, the service cloud end 12 searches the identification code of the production equipment corresponding to the alarm prompt signal according to the production equipment management table and sends the identification code, and timing is started to generate a timing value.
The display terminal 13 is in communication connection with the service cloud 12, the display terminal 13 receives the position distribution list and displays the position distribution list, when the display terminal 13 receives the identification code of the production equipment, the display terminal 13 marks the name of the production equipment corresponding to the identification code in the position distribution list in a first state, and when the service cloud 12 receives the alarm release signal and the timing value does not reach a preset time limit, the service cloud 12 sends a release signal to the display terminal 13 so that the display terminal 13 releases the mark of the name of the production equipment.
In an embodiment of the present invention, when the timing value of the service cloud 12 reaches a preset time limit and the service cloud 12 does not receive the alarm release signal, the service cloud 12 sends an alarm message to the display terminal 13, and the display terminal 13 re-marks the name of the production equipment corresponding to the identification code in the location distribution list in the second state according to the alarm message to give an alarm. The name of the production equipment marked in the first state in the position distribution list is displayed in a first color, the name of the production equipment marked in the second state in the position distribution list is displayed in a second color, and the first color and the second color are different colors. The first color is, for example, yellow and the second color is, for example, red. The preset time limit is for example 2 minutes. That is, when the alarm signal is received, the name of the production equipment is displayed in yellow, and when the abnormal event corresponding to the alarm signal is not released within 2 minutes, the name of the production equipment is displayed in red.
In an embodiment of the present invention, when the service cloud 12 receives the alarm prompt signal, the service cloud 12 accumulates the number of times of the alarm prompt signal and generates an abnormal event number value, and the service cloud 12 sends the abnormal event number value to the display terminal 13 for displaying.
In an embodiment of the present invention, when the service cloud 12 receives the alarm release signal, the service cloud 12 accumulates the number of times of the received alarm release signal and generates a maintenance number value, and the service cloud 12 sends the maintenance number value to the display terminal 13 for displaying.
In an embodiment of the present invention, the display terminal 13 receives the timing value from the service cloud 12 and displays the timing value.
In an embodiment of the present invention, when the service cloud receives the alarm release signal, an abnormal event record is generated and stored, where the abnormal event record includes an event occurrence time value when the service cloud receives the alarm prompt signal, an identification code of the production equipment in which the abnormal event occurs, and a timing value.
In an embodiment of the present invention, when the service cloud receives a statistical report command, the service cloud searches the abnormal event record within a certain time to analyze the abnormal event record to generate an abnormal event statistical report.
In an embodiment of the invention, the location distribution list includes a production line identification code and a plurality of production equipment names on the same production line, and the plurality of production equipment names are sequentially displayed on the location distribution list according to an arrangement sequence of the plurality of production equipment on the production line.
The production line management System 10 further runs a Manufacturing Execution System (MES) for detecting the operation condition of the production line, and the service cloud 12 is further configured to monitor detection information uploaded by the Manufacturing Execution System, and when the detection information is abnormal detection information, automatically trigger an alarm trigger device corresponding to the production equipment for which the abnormal detection information is monitored, so as to generate an alarm prompt signal corresponding to the abnormal detection information; when the service cloud 12 determines that the abnormality detection information is eliminated, that is, the alarm triggering device is triggered again, an alarm release signal is generated.
Further referring to fig. 2, a display schematic diagram of a display terminal in an embodiment of the present invention is shown, where the display terminal displays a location distribution list of production devices, and in an embodiment, the location distribution list of the production devices includes that the production devices are arranged on a production line in sequence of a printer, a component placement machine, a reflow oven, an AOI (Automated optical inspection), and correspondingly, names of the production devices sequentially displayed in a display interface of the display terminal are: the welding line comprises a printing machine B surface, a printing machine A surface, a workpiece placing machine B surface, a workpiece placing machine A surface, a reflow oven B surface, a reflow oven A surface, an AOI B surface and an AOI A surface, wherein the B surface and the A surface are relative positions of various production equipment defined by a manufacturing execution system on a production line. The upper right corner of the display terminal of fig. 2 displays the timing value, and the middle part of the display terminal displays the production line information, for example, shown as S35, that is, information indicating that the machine displayed by the display terminal is the corresponding production line of S35. The upper right corner of the display terminal displays the number of unusual events 18 and the number of maintenance events 17, respectively.
Further, referring to fig. 3, a composition diagram of the production line management system according to an embodiment of the invention is shown. The production line management system 30 includes a production line adapted to have a plurality of production devices, and the production line management system 30 includes: a plurality of alarm triggering devices 31, a service cloud 32, a display terminal 33, and an administrator mobile terminal 34. The settings and functions of the plurality of alarm triggering devices 31, the service cloud 32, and the display terminal 33 are similar to those of the plurality of alarm triggering devices 11, the service cloud 12, and the display terminal 13 shown in fig. 1, all the descriptions of the plurality of alarm triggering devices 11, the service cloud 12, and the display terminal 13 are all applicable to this embodiment, and the production line management system 30 in this embodiment further includes an administrator mobile terminal 34, the production equipment management table further includes a pairing relationship group between each alarm triggering device 31 and the administrator mobile terminal 34, and when the service cloud 12 receives the alarm prompt signal, the service cloud 12 sends a maintenance short message to the administrator mobile terminal 34 according to the production equipment management table to prompt the administrator. The administrator mobile terminal 34 is, for example, a smart phone, a desktop computer, a tablet computer, or the like. In an embodiment, the maintenance short message may be sent to the corresponding wechat group in the form of a wechat short message, so that the mobile terminal 34 of the administrator who joins the wechat group can receive the wechat short message. The number of administrator mobile terminals 34 may be plural.
In summary, in the production line management system of the present invention, through the alarm triggering device disposed in the production equipment, when an abnormal condition occurs, the alarm triggering device timely sends an alarm prompt signal to the service cloud, the service cloud sends the identification code of the corresponding production equipment to the display terminal for displaying according to the alarm prompt signal, and starts timing to generate a timing value, the display terminal marks the name of the production equipment corresponding to the identification code in the location distribution list in a first state when receiving the identification code of the production equipment, and removes the mark of the name of the production equipment when receiving the release signal. And abnormal events are monitored and managed for a plurality of production devices on the production line, so that the automation of maintenance and management of each production device on the production line is realized, and the maintenance efficiency of the production devices is improved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (9)
1. The utility model provides a produce line management system, is applicable to the production line that has a plurality of production facility, its characterized in that produces the line management system and includes:
the plurality of alarm triggering devices are respectively arranged on the plurality of production equipment, when one of the plurality of production equipment generates an abnormal event, the alarm triggering device corresponding to the production equipment which generates the abnormal event is triggered to generate an alarm prompt signal, and when the alarm triggering device corresponding to the production equipment which generates the abnormal event is triggered again, the alarm triggering device which is triggered again generates an alarm release signal;
the system comprises a service cloud end and a production equipment management table, wherein the production equipment management table comprises a pairing relation group of each alarm trigger device and an identification code of the production equipment, the service cloud end is in communication connection with the alarm trigger devices, when receiving an alarm prompt signal, the service cloud end searches the identification code of the production equipment corresponding to the alarm prompt signal according to the production equipment management table and sends the identification code, and starts timing to generate a timing value;
the display terminal is in communication connection with the service cloud terminal, receives the position distribution list and displays the position distribution list, when the display terminal receives the identification code of the production equipment, the display terminal marks the name of the production equipment corresponding to the identification code in the position distribution list in a first state, and when the service cloud terminal receives the alarm release signal and the timing value does not reach a preset time limit, the service cloud terminal sends a release signal to the display terminal so that the display terminal releases the mark of the name of the production equipment; when the timing value of the service cloud reaches a preset time limit and the service cloud does not receive the alarm release signal, the service cloud sends an alarm message to the display terminal, and the display terminal marks the name of the production equipment corresponding to the identification code again in the position distribution list in a second state according to the alarm message to give an alarm.
2. The line management system of claim 1, wherein: the production equipment names marked in a first state in the position distribution list are displayed in a first color, the production equipment names marked in a second state in the position distribution list are displayed in a second color, and the first color and the second color are different colors.
3. The line management system of claim 1, wherein: when the service cloud end receives the alarm prompt signal, the service cloud end accumulates the times of the alarm prompt signal and generates an abnormal event time numerical value, and the service cloud end sends the abnormal event time numerical value to the display terminal to be displayed.
4. The line management system of claim 1, wherein: when the service cloud end receives the alarm release signal, the service cloud end accumulates the received times of the alarm release signal and generates a maintenance number value, and the service cloud end sends the maintenance number value to the display terminal to be displayed.
5. The line management system of claim 4, wherein: and the display terminal receives the timing value from the service cloud end and displays the timing value.
6. The line management system of claim 5, wherein: the production equipment management table further comprises a pairing relation group of each alarm triggering device and the administrator mobile terminal, and when the service cloud receives the alarm prompt signal, the service cloud sends a maintenance short message to the administrator mobile terminal according to the production equipment management table so as to prompt an administrator.
7. The line management system of claim 1, wherein: when the service cloud end receives the alarm release signal, an abnormal event record is generated and stored, wherein the abnormal event record comprises an event occurrence time value when the service cloud end receives the alarm prompt signal, the identification code of the production equipment in which the abnormal event occurs and the timing value.
8. The line management system of claim 7, wherein: when the service cloud end receives a statistical report instruction, the service cloud end searches the abnormal event record within a certain time to analyze the abnormal event record to generate an abnormal event statistical report.
9. The line management system of claim 7, wherein: the position distribution list comprises a production line identification code and a plurality of production equipment names on the same production line, and the plurality of production equipment names are sequentially displayed on the position distribution list according to the arrangement sequence of the plurality of production equipment on the production line.
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| CN201611140449.3A CN106600012B (en) | 2016-12-12 | 2016-12-12 | Production line management system |
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| CN201611140449.3A CN106600012B (en) | 2016-12-12 | 2016-12-12 | Production line management system |
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| CN106600012B true CN106600012B (en) | 2020-03-24 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107682662A (en) * | 2017-09-01 | 2018-02-09 | 中车青岛四方机车车辆股份有限公司 | A kind of acquisition system for manufacturing data |
| CN111077863B (en) * | 2019-12-23 | 2020-09-29 | 深圳市安科讯电子制造有限公司 | Customized digital monitoring system |
| CN111413903A (en) * | 2020-04-01 | 2020-07-14 | 镇江颀珑工程技术服务有限公司 | Nonlinear time-delay remote monitoring system for industrial production |
| CN111754114A (en) * | 2020-06-24 | 2020-10-09 | 华明卓益科技(深圳)有限公司 | Lean manufacturing execution system |
| CN112712149B (en) * | 2020-12-30 | 2022-12-02 | 盛泰光电科技股份有限公司 | Production information management system based on two-dimensional code recognition |
| CN115995122A (en) * | 2022-11-30 | 2023-04-21 | 歌尔股份有限公司 | Data processing method, production equipment, acquisition terminal, platform and system |
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