CN205139693U - Digital control processing cutter management information collection system - Google Patents
Digital control processing cutter management information collection system Download PDFInfo
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- CN205139693U CN205139693U CN201520878875.1U CN201520878875U CN205139693U CN 205139693 U CN205139693 U CN 205139693U CN 201520878875 U CN201520878875 U CN 201520878875U CN 205139693 U CN205139693 U CN 205139693U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a digital control processing cutter management information collection system, including microprocessor and the wireless sensing unit of being connected with the microprocessor both -way communication respectively, detecting head positioning controller, diagnosis unit and alarm unit unusually, the output of wireless sensing unit passes through a cable junction wireless sensing detecting head, and the wireless sensing detecting head is connected with cutter information carrier radio communication, the input of wireless sensing detecting head is connected to detecting head positioning controller's output, still set up a bus network unit, bus network unit one end is connected with the microprocessor both -way communication, and the other end passes through the industrial field bus and is connected with cutter management data storehouse and numerical control system of processing both -way communication respectively. The utility model discloses carry out digital control processing cutter management information and gather, realize cutter transparence, automation, collaborative management, further shorten cutter production preparation time, reduce the tool magazine stock, improve the cutter utilization ratio, effectively improve production efficiency, reduction in production cost.
Description
Technical field
The utility model relates to tool information management technology, particularly relates to a kind of numerical control machining cutter management information harvester.
Background technology
Cutter, as the machining tool of modern mechanical manufacturing enterprise-essential, has that specification is many, quantity is large, use frequent, proportion of goods damageds high, bring very large difficulty objectively to the management of cutter.The information spinner of conventional tool management will lean on bar code, carve characters or code-disc etc. on tool rest identifies, manual entry information, follows the tracks of, measures, record to cutter.Along with the raising of working (machining) efficiency and automaticity, tool changing are more frequent, the mode of this traditional artificial tracking tool-information has been difficult to satisfied current digital control processing to the demand of tool-information.Thus cutter lacks production efficiency and the manufacturing cost that effective management directly will have influence on enterprise.
There is following technical matters in current tool-information collection: the carrier problem of (1) tool-information, current carrier, and the quantity of information that can record very little, cannot comprise the information such as tool specification, machined parameters, and conveniently modify, additions and deletions; (2) identification problem of tool-information, adopts artificial cognition at present, and recognition efficiency is low, easily makes mistakes; (3) Input of tool-information, current employing is manually entered into lathe, and speed is slow; (4) sharing problem of tool-information, the information collecting method adopted at present, cannot real-time update database.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of numerical control machining cutter management information harvester, realizes tool-information collection and management quickly and easily, enhance productivity, and reduces production cost.
In order to achieve the above object, the technical solution adopted in the utility model is:
A kind of numerical control machining cutter management information harvester, the wireless sensing unit, detecting head motion control unit, abnormity diagnosis unit and the alarm unit that comprise microprocessor and be connected with microprocessor both-way communication respectively; The output terminal of wireless sensing unit connects a wireless sensing detecting head by cable, and wireless sensing detecting head is connected with tool-information carrier radio communication; The output terminal of described detecting head motion control unit connects the input end of wireless sensing detecting head.
As preferred embodiment of the present utility model, harvester described in the utility model also arranges a bus network unit, and bus network unit one end is connected with microprocessor both-way communication, and the other end is connected with industrial field bus both-way communication.
As preferred embodiment of the present utility model, bus network unit described in the utility model is connected with tool management database and digital-control processing system both-way communication respectively by industrial field bus.
As preferred embodiment of the present utility model, harvester described in the utility model also arranges a power supply unit, and the output terminal of power supply unit is electrically connected with the input end of microprocessor, bus network unit, wireless sensing unit, detecting head motion control unit, abnormity diagnosis unit and alarm unit respectively.
As preferred embodiment of the present utility model, abnormity diagnosis unit described in the utility model arranges judge module, for monitoring the whether working properly and correctness for monitoring image data, Transfer Parameters of harvester in real time, feed back to digital control system digital-control processing system by bus netting twine unit when occurring abnormal, alarm unit sends warning simultaneously.
As preferred embodiment of the present utility model, tool-information carrier described in the utility model is contactless information carrier, storing cutter information on contactless information carrier.
As preferred embodiment of the present utility model, tool-information described in the utility model comprises cutter model, cutter access times, cutter residue degree, cutter residual life, edge radius, edge length and machined parameters information.
As preferred embodiment of the present utility model, wireless sensing detecting head described in the utility model is non-contact type wireless sensor measuring head, for being extended the dress cutter spacing and tool changing position that are arranged in numerically-controlled machine by radio-frequency cable.
As preferred embodiment of the present utility model, wireless sensing detecting head described in the utility model is accurate wireless sensing probe.
As preferred embodiment of the present utility model, detecting head motion control unit described in the utility model arranges and controls detecting head telescopic drive circuit, described detecting head telescopic drive circuit is when needs gather tool-information or transmit machined parameters, wireless sensing detecting head is driven to stretch out, when not needing image data, accurate wireless sensing detecting head is driven to retract.
Compared with prior art, the beneficial effects of the utility model are:
The first, the carrier of improvement of cutter information, adaptive capacity to environment is stronger, the more information of the information that can record, and conveniently modify, additions and deletions;
The second, the recognition method of improvement of cutter information, adopt non-contact type wireless identification, decipherment distance is far away, speed is fast, reliability is high;
Three, the typing mode of improvement of cutter information, this device, can automatic input to the information collected by bus and digital control system slitless connection, processes in real time;
Four, allow sharing of tool-information, by fieldbus, digital control system, backstage cutter database can realize interconnected, and system can real-time update cutter, machined parameters database;
This device is used to carry out the collection of numerical control machining cutter management information, realize cutter transparence, robotization, collaborative management, shorten the cutter Operational preparation time further, reduce tool magazine storage, improve cutter utilization factor, effectively can enhance productivity, reduce production cost.
Accompanying drawing explanation
Fig. 1 is harvester structural representation of the present utility model;
Fig. 2 is harvester workflow diagram of the present utility model.
Embodiment
Purport of the present utility model is to overcome the deficiencies in the prior art, a kind of numerical control machining cutter management information harvester is provided, carry out the collection of numerical control machining cutter management information, realize cutter transparence, robotization, collaborative management, the further shortening cutter Operational preparation time, reduce tool magazine storage, improve cutter utilization factor, effectively can enhance productivity, reduce production cost.Be described in detail, to be interpretated more in-depth technical characteristic of the present utility model and advantage with reference to accompanying drawing below in conjunction with embodiment.
Harvester structural representation of the present utility model as shown in Figure 1, 2, a kind of numerical control machining cutter management information harvester, the wireless sensing unit, detecting head motion control unit, abnormity diagnosis unit and the alarm unit that comprise microprocessor and be connected with microprocessor both-way communication respectively; The output terminal of wireless sensing unit connects a wireless sensing detecting head by cable, and wireless sensing detecting head is connected with tool-information carrier radio communication; The output terminal of described detecting head motion control unit connects the input end of wireless sensing detecting head.In the utility model, microprocessor is made up of single-chip microcomputer, and realize the collection of data, transmission and control, wireless sensing unit is made up of wireless senser.Alarm unit can arrange a hummer or loudspeaker, by buzzer or tucket reminding user.Abnormity diagnosis unit can be set to logical circuit, realizes abnormity diagnosis by Logic judgment.
Unlike the prior art, the utility model improves the carrier of tool-information, and tool-information is inserted carrier, and adaptive capacity to environment is stronger, the more information of the information that can record, and conveniently modify, additions and deletions.Tool-information carrier described in the utility model is contactless information carrier, storing cutter information on contactless information carrier; Described tool-information comprises the information such as cutter model, cutter access times, cutter residue degree, cutter residual life, edge radius, edge length and machined parameters.Preferably, tool-information carrier described in the utility model adopts non contact angle measurement technology, has the features such as identification (write) speed is fast, storage space is large, noncontact, operating distance is far away, working environment is adaptable.Each cutter arranges a tool-information carrier, the information such as storing cutter model, cutter access times, cutter residue degree, cutter residual life, edge radius (multiple), edge length (multiple) and machined parameters on tool-information carrier.
Preferably, the typing mode of tool-information is from the past different, this device is by bus network unit and digital-control processing system slitless connection, can automatic input to the information collected, real-time process, and by industrial field bus, digital-control processing system, backstage cutter database can realize interconnected, and system can real-time update cutter, machined parameters database.
As shown in Figure 1, 2, slitless connection is realized in order to make tool-information and tool management database and digital-control processing system, harvester described in the utility model also arranges a bus network unit, bus network unit one end is connected with microprocessor both-way communication, the other end is connected with industrial field bus both-way communication, and bus network unit described in the utility model is connected with tool management database and digital-control processing system both-way communication respectively by industrial field bus.Bus network unit described in the utility model is the bridge that tool management information acquisition and digital-control processing system interconnect, and adopts the most frequently used communication mode in industrial data field, i.e. fieldbus.This communication mode has reliability, real-time, dirigibility high.Because numerical control machine tool all supports fieldbus, the tool-information collected easily is integrated in digital control system by this device, realizes seamless fusion.In addition, cutter database also can be interconnected by fieldbus and this device, digital control system, thus realize devices interconnect, information sharing, control in real time.
As shown in Figure 1, in order to improve the security performance of whole harvester, guarantee that power supply is normal and image data is normal, harvester described in the utility model also arranges a power supply unit, and the output terminal of power supply unit is electrically connected with the input end of microprocessor, bus network unit, wireless sensing unit, detecting head motion control unit, abnormity diagnosis unit and alarm unit respectively.By providing a power supply unit, for whole device is powered.
Preferably, abnormity diagnosis unit described in the utility model arranges judge module (such as judge module can be logical circuit), for monitoring the whether working properly and correctness for monitoring image data, Transfer Parameters of harvester in real time, feed back to digital control system digital-control processing system by bus netting twine unit when occurring abnormal, alarm unit sends warning simultaneously.Such as, the utility model can arrange data in a set of correct or normal range and parameter, the parameter of the data gathered and transmission is monitored and compared simultaneously, when finding to occur abnormal, abnormal conditions are fed back to digital-control processing system by bus network unit, in addition, sends warning reminding workman by alarm unit and unusual condition occurs, need to suspend to investigate problem, can work on after unusual condition is removed.
In the utility model, in order to make data more accurate, described wireless sensing detecting head is accurate wireless sensing probe.Wireless sensing detecting head described in the utility model is non-contact type wireless sensor measuring head, for being extended the dress cutter spacing and tool changing position that are arranged in numerically-controlled machine by radio-frequency cable.Such as, in practical work process, accurate wireless sensing detecting head adopts non contact angle measurement technology, and image data speed is fast, information flow-rate large, good reliability, extends the dress cutter spacing be arranged in numerically-controlled machine, tool changing position by radio-frequency cable.
Wireless sensing detecting head described in the utility model is controlled flexible by detecting head motion control unit, detecting head motion control unit described in the utility model arranges and controls detecting head telescopic drive circuit (such as driving circuit can arrange CD-ROM drive motor), described detecting head telescopic drive circuit is when needs gather tool-information or transmit machined parameters, wireless sensing detecting head is driven to stretch out, when not needing image data, accurate wireless sensing detecting head is driven to retract, detecting head is avoided to collide with the machine tool drive parts run up, ensure numerically-controlled machine, the safety of detecting head.
Harvester workflow diagram of the present utility model as shown in Figure 2, principle of work is as follows: tool-information carrier is installed on cutter, and the information such as storing cutter model, cutter access times, cutter residue degree, cutter residual life, edge radius (multiple), edge length (multiple) and machined parameters on tool-information carrier.When needing gather tool-information or transmit machined parameters, detecting head motion control unit drives accurate wireless sensing detecting head to stretch out, wireless sensing detecting head is gathered the collection tool-information on cutter information carrier or transmission machined parameters by radio, microprocessor is sent to by wireless sensing unit after collection, microprocessor sends data to abnormity diagnosis unit, whether real-time monitoring harvester is working properly and for monitoring image data, the correctness of Transfer Parameters, microprocessor is fed back to when occurring abnormal, data are fed back to digital control system digital-control processing system by bus netting twine unit by microprocessor, send an alarm command simultaneously and send warning by alarm unit.And normal data are by industrial field bus, digital-control processing system, tool management database can realize interconnected, and system can real-time update cutter, machined parameters database, realizes sharing of tool-information.After finishing the work, detecting head motion control unit drives accurate wireless sensing detecting head to retract.
Carry out clear, complete description by the technical scheme in above embodiment to the utility model, obviously described embodiment is the embodiment of the utility model part, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Claims (10)
1. a numerical control machining cutter management information harvester, is characterized in that: the wireless sensing unit, detecting head motion control unit, abnormity diagnosis unit and the alarm unit that comprise microprocessor and be connected with microprocessor both-way communication respectively; The output terminal of wireless sensing unit connects a wireless sensing detecting head by cable, and wireless sensing detecting head is connected with tool-information carrier radio communication; The output terminal of described detecting head motion control unit connects the input end of wireless sensing detecting head.
2. numerical control machining cutter management information harvester according to claim 1, it is characterized in that: described harvester also arranges a bus network unit, bus network unit one end is connected with microprocessor both-way communication, and the other end is connected with industrial field bus both-way communication.
3. numerical control machining cutter management information harvester according to claim 2, is characterized in that: described bus network unit is connected with tool management database and digital-control processing system both-way communication respectively by industrial field bus.
4. the numerical control machining cutter management information harvester according to Claims 2 or 3, it is characterized in that: described harvester also arranges a power supply unit, the output terminal of power supply unit is electrically connected with the input end of microprocessor, bus network unit, wireless sensing unit, detecting head motion control unit, abnormity diagnosis unit and alarm unit respectively.
5. numerical control machining cutter management information harvester according to claim 4, it is characterized in that: described abnormity diagnosis unit arranges judge module, for monitoring the whether working properly and correctness for monitoring image data, Transfer Parameters of harvester in real time, feed back to digital control system digital-control processing system by bus netting twine unit when occurring abnormal, alarm unit sends warning simultaneously.
6. numerical control machining cutter management information harvester according to claim 1, is characterized in that: described tool-information carrier is contactless information carrier, storing cutter information on contactless information carrier.
7. numerical control machining cutter management information harvester according to claim 6, is characterized in that: described tool-information comprises cutter model, cutter access times, cutter residue degree, cutter residual life, edge radius, edge length and machined parameters information.
8. numerical control machining cutter management information harvester according to claim 1, is characterized in that: described wireless sensing detecting head is non-contact type wireless sensor measuring head, for being extended the dress cutter spacing and tool changing position that are arranged in numerically-controlled machine by radio-frequency cable.
9. numerical control machining cutter management information harvester according to claim 8, is characterized in that: described wireless sensing detecting head is accurate wireless sensing probe.
10. numerical control machining cutter management information harvester according to claim 8 or claim 9, it is characterized in that: described detecting head motion control unit arranges and controls detecting head telescopic drive circuit, described detecting head telescopic drive circuit is when needs gather tool-information or transmit machined parameters, wireless sensing detecting head is driven to stretch out, when not needing image data, accurate wireless sensing detecting head is driven to retract.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520878875.1U CN205139693U (en) | 2015-11-06 | 2015-11-06 | Digital control processing cutter management information collection system |
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| CN201520878875.1U CN205139693U (en) | 2015-11-06 | 2015-11-06 | Digital control processing cutter management information collection system |
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| CN205139693U true CN205139693U (en) | 2016-04-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105204483A (en) * | 2015-11-06 | 2015-12-30 | 东莞思谷数字技术有限公司 | Numerical control machining cutter management information collection device |
| TWI610738B (en) * | 2016-08-19 | 2018-01-11 | 財團法人工業技術研究院 | Tool management system and method for machine tools |
| CN109001996A (en) * | 2018-07-05 | 2018-12-14 | 南京航空航天大学 | A kind of intelligent knife handle system for tool information management |
-
2015
- 2015-11-06 CN CN201520878875.1U patent/CN205139693U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105204483A (en) * | 2015-11-06 | 2015-12-30 | 东莞思谷数字技术有限公司 | Numerical control machining cutter management information collection device |
| TWI610738B (en) * | 2016-08-19 | 2018-01-11 | 財團法人工業技術研究院 | Tool management system and method for machine tools |
| US10209702B2 (en) | 2016-08-19 | 2019-02-19 | Industrial Technology Research Institute | Tool management system and method thereof |
| CN109001996A (en) * | 2018-07-05 | 2018-12-14 | 南京航空航天大学 | A kind of intelligent knife handle system for tool information management |
| CN109001996B (en) * | 2018-07-05 | 2021-05-25 | 南京航空航天大学 | Intelligent knife handle system for knife information management |
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Address after: 523000 Guangdong city of Dongguan province at the Songshan Lake high tech Industrial Development Zone, Road No. 4 Building No. 19 Keyuan pine Patentee after: Guangdong wisdom Technology Co., Ltd. Address before: Industrial Road, Songshan Lake high tech Industrial Development Zone 523000 Guangdong city of Dongguan province No. 6 Songhu Huake Building 1 Patentee before: Dongguan Sygole Digital Technology Co., Ltd. |