CN108549333A - Producing line group operation intellectual analysis and improved method and system - Google Patents
Producing line group operation intellectual analysis and improved method and system Download PDFInfo
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- CN108549333A CN108549333A CN201810159350.0A CN201810159350A CN108549333A CN 108549333 A CN108549333 A CN 108549333A CN 201810159350 A CN201810159350 A CN 201810159350A CN 108549333 A CN108549333 A CN 108549333A
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- 238000000034 method Methods 0.000 title claims abstract description 56
- 238000004458 analytical method Methods 0.000 title claims abstract description 29
- 230000009471 action Effects 0.000 claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 claims abstract description 76
- 230000006872 improvement Effects 0.000 claims description 28
- 230000001133 acceleration Effects 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000005622 photoelectricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 4
- 230000007257 malfunction Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 210000004247 hand Anatomy 0.000 description 2
- 210000000707 wrist Anatomy 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Automation & Control Theory (AREA)
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Abstract
A kind of producing line group operation intellectual analysis and improved method and system.Wherein, the improved method includes：Step 100, the study stage is set, in the study stage, enable several demonstration workers in the case where wearing operation bracelet, carry out correct operation operation, the correct action data of each each demonstration worker of operation bracelet record is sent to host, and host obtains correct operation according to correct action data and acts, and time shortest correct operation action is judged as that standard operation acts；Step 200, in the production phase, it enables each direct labor wear operation bracelet and carries out production operation, actual motion data in operation bracelet acquisition direct labor's actual production process is sent to host, host obtains practical operation action according to actual motion data, and practical operation action and standard operation action are compared.The improved method improves the working efficiency of artificial production operation, and ensures the quality of produced product.
Description
Technical field
The present invention relates to field of intelligent control technology more particularly to a kind of producing line group operation intellectual analysis and improved methods
And system.
Background technology
During modern industrial production, the manual operation participation of staff is still essential.Especially at some
In labor-intensive process of producing product, however it remains a large amount of manual operation.
In the production process that staff participates in, the same operation that operator repeats a station is a kind of normal
State.And repeated on each station, usually a whole set of operational motion.If operator by it is a kind of mistake in a manner of into
The corresponding operation of row, it is low to will result in working efficiency, or situations such as cause product quality undesirable.
Invention content
Problems solved by the invention is to provide a kind of producing line group operation intellectual analysis and improved method and system, to improve
The working efficiency of artificial production operation, and ensure the quality of produced product.
To solve the above problems, the present invention provides a kind of producing line group operation intellectual analysis and improved methods, including：Step
Rapid 100, the setting study stage enables several demonstration workers in the case where wearing operation bracelet in the study stage, carries out just
The correct action data of really operation operation, each each demonstration worker of operation bracelet record is sent to host, described
Host obtains correct operation action according to the correct action data, and the time shortest correct operation action is judged as
Standard operation acts；Step 200, it in the production phase, enables each direct labor wear the operation bracelet and carries out production operation, institute
State the actual motion data that operation bracelet acquires in direct labor's actual production process and be sent to host, the host according to
The actual motion data obtains practical operation action, and practical operation action and standard operation action are carried out pair
Than.
Optionally, the practical operation is acted and is compared with standard operation action, according to comparing result, judged
The direct labor acts with the presence or absence of faulty operation.
Optionally, when judging the direct labor there are when faulty operation action, the host sends out alarm, the alarm
It is sent on the corresponding operation bracelet and/or the terminal of monitoring side；When the alarm be sent to it is corresponding described
When on operation bracelet, the operation bracelet further includes alarm module, and the alarm module is for accusing the direct labor
It is alert.
Optionally, the operation bracelet is wired bracelet or wireless bracelet；It is more when the operation bracelet is wired bracelet
A operation bracelet connects a transponder；When the operation bracelet is wireless bracelet, each operation bracelet has the
Second wireless module of one wireless module, first wireless module and the host communicates to connect.
Optionally, the operation bracelet includes main control module, gyro sensor and acceleration transducer；Using the top
The Orientation differences data of spiral shell instrument sensor operation of recording；Using the speed change data of the acceleration transducer operation of recording；
Corresponding operational motion is calculated according to the Orientation differences data and the speed change data in the host.
Optionally, the operation bracelet further includes photoelectric sensor, and the photoelectric sensor is for sensing production environment
Light intensity.
Optionally, the operation bracelet further includes sound transducer, and the sound transducer is for sensing production environment
Noise size.
Optionally, the operation bracelet further includes battery, and the battery is for being powered the operation bracelet.
Optionally, when the product of production needs multiple stations, each station respectively uses step 100 and step
200 are improved, and calculate personnel and working hour required after each station improves.
Optionally, in the production phase, when stopping production, after the direct labor removes the operation bracelet, the work
Data are still issued the host by industry bracelet, for calculating the stopping production time that the production phase includes.
To solve the above problems, the present invention also provides a kind of producing line group operation intellectual analysis and the system of improvement, including：
Host；For being worn on the operation bracelet of worker on hand；In the study stage, several demonstration workers are the case where wearing operation bracelet
Under, correct operation operation is carried out, each correct action data for demonstrating worker of operation bracelet record is sent to described
Host, the host obtain correct operation according to the correct action data and act, and by the time shortest correct operation
Action is judged as that standard operation acts；In the production phase, direct labor wears the operation bracelet and carries out production operation, the work
Industry bracelet acquires the actual motion data in direct labor's actual production process and is sent to host, and the host is according to
Actual motion data obtains practical operation action, and practical operation action and standard operation action are compared.
Optionally, the operation bracelet includes main control module, gyro sensor and acceleration transducer.
Optionally, the operation bracelet further includes alarm module, wireless module, battery, photoelectric sensor and sound sensor
At least one of device.
In one of present invention technical solution, by step 100 and step 200, can statistics and analysis go out to be used for
Each station of production takes, and can realize the collection to production Optimum Operation action, additionally it is possible to realize to employee
The early warning and prompting of incorrect operation to improve the working efficiency of artificial production operation, and ensure the quality of produced product.
Description of the drawings
Fig. 1 is a kind of producing line group operation intellectual analysis provided in an embodiment of the present invention and improvement system schematic；
Fig. 2 is that another producing line group operation intellectual analysis that another embodiment of the present invention provides is illustrated with improvement system
Figure；
Fig. 3 is that another producing line group operation intellectual analysis that another embodiment of the present invention provides is illustrated with improvement system
Figure；
Fig. 4 is that another producing line group operation intellectual analysis that another embodiment of the present invention provides is illustrated with improvement system
Figure.
Specific implementation mode
In the prior art, it is difficult to which how solution makes in each station, and corresponding staff is according to accurate and efficient mark
The problem of quasi- operational motion is operated.
For this purpose, a kind of producing line group operation intellectual analysis of present invention offer intelligently divides with improved method and producing line group operation
Analysis and the system of improvement, to solve above-mentioned deficiency.
More clearly to indicate, the present invention is described in detail below in conjunction with the accompanying drawings.
A kind of producing line group operation intellectual analysis of offer of the embodiment of the present invention and improved method.
The method includes the steps 100 and steps 200.
Step 100, the study stage is set, in the study stage, enables several demonstration workers in the case where wearing operation bracelet,
Correct operation operation is carried out, the correct action data of each each demonstration worker of operation bracelet record is sent to host, host root
Correct operation action is obtained according to correct action data, and time shortest correct operation action is judged as that standard operation acts.
Step 200, it in the production phase, enables each direct labor wear operation bracelet and carries out production operation, operation bracelet is adopted
Actual motion data in collection direct labor's actual production process is sent to host, and host obtains practical according to actual motion data
Operational motion, and practical operation action and standard operation action are compared.
The study stage is that operation bracelet and host (especially host) is allowed to carry out primary learning, needs the worker that demonstrates at this time
(demonstration worker can be specific producing line operator) wears operation bracelet, carries out correct operation operation.
In learning phase process, it usually needs the operation operation (operation posture) of multiple demonstration workers is learnt,
And record operational motion (posture) and the activity duration of demonstration worker.Host (computer) is by analyzing all on a station show
Time used in model worker, and the operational motion of the shortest demonstration worker of usage time is selected, it has been mentioned hereinbefore that by this time
Shortest correct operation action is judged as that standard operation acts.It but in other embodiments, can also be shortest correct by this
Operational motion is first issued process engineer and is confirmed, after being identified through, then is determined as standard operation action.It is then also possible to
The action data (data of posture) that preserved standard operation is acted, gives training and promotes in producing line crew, so as to follow-up
It is preferably produced, reduces follow-up required alarm and correction procedure.
Production phase is typically producing line group operation.Therefore, each direct labor's (producing line operator) wears operation bracelet,
So that each direct labor is exercised supervision or is improved.That is production phase, direct labor in process of production, still wear work
Industry bracelet.At this point, host (computer equipment) can be analyzed by the posture or job step of direct labor, if any production
The operation gimmick of worker is not right, and host can send out alarm, and notice hair alarm is nonstandard to correct in time to process engineer
Operation technique.Or if operation gimmick is incorrect, and analyze it, it can be found that direct labor is with the presence or absence of leakage
The case where operation, to further increase the quality of product.
In the present embodiment, practical operation action and standard operation action can be compared, according to comparing result, be judged
Direct labor acts with the presence or absence of faulty operation.
The type of faulty operation action may include：For standard operation action, the practical behaviour
Work act there are waste motion, there are omission action or there are malfunctions.
In the present embodiment, when judging direct labor there are when faulty operation action, host sends out alarm, and alarm is sent to pair
On the operation bracelet answered, it is either sent to the terminal or simultaneously of monitoring side (monitoring side is usually process engineer)
It is sent on corresponding operation bracelet and the terminal of monitoring side.
In the present embodiment, operation bracelet includes main control module, gyro sensor and acceleration transducer.Using gyroscope
The Orientation differences data of sensor operation of recording.Using the speed change data of acceleration transducer operation of recording.Host according to
Corresponding operational motion is calculated in Orientation differences data and speed change data.
In the present embodiment, operation bracelet is wired bracelet, when operation bracelet is wired bracelet, multiple operation bracelet connections one
A transponder.
When the worker that demonstrates carries out correct operation operation, gyro sensor and acceleration transducer record each act
Posture, and it is sent to the main control module of operation bracelet, main control module records the data of gyro sensor and acceleration transducer
And sending time, and it is sent to computer (transponder can be passed through and re-send to computer later).By computer receive data into
Row analysis obtains demonstration operation of worker posture, and the time recorded according to each movement posture, it is complete can to calculate operating personnel
At the time of a product station, and time for each acting.In the above process, operation bracelet and host cooperation are completed to just
The statistics and analysis of true action data.
In the present embodiment, when the product of production needs multiple stations, each station respectively uses step 100 and step
200 are improved, and the personnel needed for station and working hour after each improvement of calculating.That is, all being carried out by different station
Step 100 and step 200, the operation posture of the staff that different stations can be collected (producing line operator) and time, and
It therefrom calculates and produces personnel and working hour needed for single complete product, to save IE (industrial engineer) engineering
Teacher calculates the time of production hour.
In the present embodiment, when stopping producing, after direct labor removes operation bracelet, operation bracelet still issues data
Host, for calculating the stopping production time that the production phase includes.Such as when production line stops line, direct labor's (producing line operator)
Operation bracelet is removed, data are still issued computer by operation bracelet, and computer can calculate producing line according to operation bracelet data
Stop the line time, facilitates data summarization.
It is provided in this embodiment, be a kind of improved method of producing line group operation, i.e., producing line group operation intellectual analysis with
Improved method.The method is not limited only to producing line use, and other suitable manual work occasions can also use the method, after
Continuous system is similar, however it is not limited to which producing line, other artificial production operation occasions are also suitable, illustrate in this together.Namely
It says, regardless of whether being produced on assembly line, is all suitable for producing line group operation intellectual analysis provided by the present invention and changes
Into method.
The method provided in this embodiment can be used in production process optimizing each station and timing,
In, step 100 and step 200 can be used in production process, and Optimum Operation acts the collection of (standard operation action), while energy
Enough early warning and prompting (alarm) realized to employee's incorrect operation, realize the supervisory role to artificial production operation.Thus
It is found that the method that the present embodiment is provided, can not only improve the working efficiency of artificial production operation, and can ensure to give birth to
Produce the quality of product.
The embodiment of the present invention also provides a kind of producing line group operation intellectual analysis and improvement system.
The method that the improvement system is implemented for previous embodiment (but realizes that the method is not limited and adopted
With the system), the improvement system please refers to Fig.1.
The system comprises host (not marking) and for being worn on the operation bracelet (not marking) of worker on hand.
In the present embodiment, host specifically uses computer equipment 120, as shown in Figure 1.
In the present embodiment, operation bracelet includes main control module 111, gyro sensor 113 and acceleration transducer 112,
Its effect can refer to previous embodiment corresponding contents.Operation bracelet can be made as ease of use being worn on (such as hand on hand
On wrist) pattern.
In the present embodiment, operation bracelet is wired bracelet.When operation bracelet is wired bracelet, multiple operation hands can be made
Ring connects a HUB130 (transponder).Show that an operation bracelet connects a HUB130 in Fig. 1.
Can be that multiple operation bracelets connect a HUB, then are connected to host by HUB but in whole system
Computer equipment.HUB provides the interface conversion of power supply and compunlcation for each operation bracelet, also, as previously mentioned, HUB may be used also
To support the access of multiple operation bracelets simultaneously.
Corresponding with preceding method embodiment, in the improvement system, in the study stage, several demonstration workers are wearing work
In the case of industry bracelet, correct operation operation, the correct action number of each demonstration worker of operation bracelet record are carried out
According to the host is sent to, the host obtains correct operation according to the correct action data and acts, and the time is shortest
The correct operation action is judged as that standard operation acts.In the production phase, direct labor wears the operation bracelet and gives birth to
Operation is produced, the actual motion data that the operation bracelet acquires in direct labor's actual production process is sent to host, institute
It states host and practical operation action is obtained according to the actual motion data, and the practical operation is acted and the standard operation
Action is compared.
It is accordingly interior can to refer to previous embodiment for the property and advantage of more improvement systems provided in relation to the present embodiment
Hold.
Another embodiment of the present invention provides another producing line group operation intellectual analysis and improved method.
The method equally includes step 100 and step 200.
Step 100, the study stage is set, in the study stage, enables several demonstration workers in the case where wearing operation bracelet,
Correct operation operation is carried out, the correct action data of each each demonstration worker of operation bracelet record is sent to host, host root
Correct operation action is obtained according to correct action data, and time shortest correct operation action is judged as that standard operation acts.
Step 200, it in the production phase, enables each direct labor wear operation bracelet and carries out production operation, operation bracelet is adopted
Actual motion data in collection direct labor's actual production process is sent to host, and host obtains practical according to actual motion data
Operational motion, and practical operation action and standard operation action are compared.
In the present embodiment, practical operation action and standard operation action can be compared, according to comparing result, be judged
Direct labor acts with the presence or absence of faulty operation.The type of faulty operation action may include：It is grasped compared to the standard
For acting, practical operation action there are waste motion, there are omission action or there are malfunctions.
In the present embodiment, when judging direct labor there are when faulty operation action, host sends out alarm, and alarm is sent to pair
On the operation bracelet answered, or it is sent to the terminal of monitoring side.When alarm is sent on corresponding operation bracelet, make
Industry bracelet further includes alarm module, and alarm module is for alerting direct labor.That is, when operation bracelet includes accusing
When alert module, alarm can be dealt on operation bracelet.
In the present embodiment, operation bracelet further includes photoelectric sensor, and photoelectric sensor is used to sense the light of production environment
Intensity.Increase photoelectric sensor, photoelectric sensor is used to incude the working environment of production line, can according to working environment (such as
Producing line) brightness it is strong and weak, whether judgement working environment brightness too weak.If light is too weak, alarm, Yi Mianying can be sent out
Detection or the brightness for ringing product are too bright, can also send out alarm, reason is similar.
In the present embodiment, operation bracelet further includes sound transducer, and sound transducer is used to sense the noise of production environment
Size.Sound transducer can be microphone, be mainly used for sensing the noise of production environment.If noise is too big, work can be influenced
Make the physical and mental health of personnel.Signal is issued main control module by microphone, main control module analysis, and main control module is according to the frequency of signal
Judge whether input signal is noise with amplitude, if it is noise, and signal strength exceeds threshold value, then sends out alarm, notifies
Related personnel is handled.
As shown in the above, in the present embodiment, the method further uses optical sensor and sound transducer (example
Such as microphone), the working environment for analyzing producing line, to further increase the working efficiency of staff, raising is produced
The quality of product.
Another embodiment of the present invention provides another producing line group operation intellectual analysis and the system of improvement.
The method that the improvement system is implemented for previous embodiment (but realizes that the method is not limited and adopted
With the system), the improvement system please refers to Fig.2.
The system comprises host (not marking) and for being worn on the operation bracelet (not marking) of worker on hand.
In the present embodiment, host specifically uses computer equipment 220, as shown in Figure 2.
In the present embodiment, operation bracelet includes main control module 211, gyro sensor 213 and acceleration transducer 212,
Its effect can refer to previous embodiment corresponding contents.Operation bracelet can be made as ease of use being worn on (such as hand on hand
On wrist) pattern.
In the present embodiment, operation bracelet is wired bracelet.When operation bracelet is wired bracelet, multiple operation hands can be made
Ring connects a HUB (transponder) 230.Show that an operation bracelet connects a HUB230 in Fig. 2.
Can be that multiple operation bracelets connect a HUB, then are connected to host by HUB but in whole system
Computer equipment.HUB provides the interface conversion of power supply and compunlcation for each operation bracelet, also, as previously mentioned, HUB may be used also
To support the access of multiple operation bracelets simultaneously.
In the present embodiment, operation bracelet further includes photoelectric sensor 215, sound transducer (not marking) and alarm module
216, wherein sound transducer can be microphone 214, photoelectric sensor 215, sound transducer and alarm module 216 property
Matter and effect can refer to foregoing embodiments corresponding content.
Corresponding with preceding method embodiment, in the improvement system, in the study stage, several demonstration workers are wearing work
In the case of industry bracelet, correct operation operation, the correct action number of each demonstration worker of operation bracelet record are carried out
According to the host is sent to, the host obtains correct operation according to the correct action data and acts, and the time is shortest
The correct operation action is judged as that standard operation acts.In the production phase, direct labor wears the operation bracelet and gives birth to
Operation is produced, the actual motion data that the operation bracelet acquires in direct labor's actual production process is sent to host, institute
It states host and practical operation action is obtained according to the actual motion data, and the practical operation is acted and the standard operation
Action is compared.
It is accordingly interior can to refer to previous embodiment for the property and advantage of more improvement systems provided in relation to the present embodiment
Hold.
Another embodiment of the present invention provides another producing line group operation intellectual analysis and improved method.
The method equally includes step 100 and step 200.
Step 100, the study stage is set, in the study stage, enables several demonstration workers in the case where wearing operation bracelet,
Correct operation operation is carried out, the correct action data of each each demonstration worker of operation bracelet record is sent to host, host root
Correct operation action is obtained according to correct action data, and time shortest correct operation action is judged as that standard operation acts.
Step 200, it in the production phase, enables each direct labor wear operation bracelet and carries out production operation, operation bracelet is adopted
Actual motion data in collection direct labor's actual production process is sent to host, and host obtains practical according to actual motion data
Operational motion, and practical operation action and standard operation action are compared.
In the present embodiment, practical operation action and standard operation action can be compared, according to comparing result, be judged
Direct labor acts with the presence or absence of faulty operation.The type of faulty operation action may include：It is grasped compared to the standard
For acting, practical operation action there are waste motion, there are omission action or there are malfunctions.
In the present embodiment, operation bracelet is wireless bracelet.When operation bracelet is wireless bracelet, each operation bracelet has the
One wireless module, the first wireless module are communicated to connect with the second wireless module in host.Each operation bracelet has the first nothing
Wire module, multiple first wireless modules can be communicated with the second wireless module simultaneously, i.e., multiple operation bracelets can pass through
Second wireless module is communicated with host simultaneously, supports one-to-many communication.
In the present embodiment, the first wireless module can be bluetooth module, Zigbee module or Wi-Fi module etc..Equally
, the second wireless module can be bluetooth module, Zigbee module or Wi-Fi module etc..
In the present embodiment, operation bracelet further includes battery, and battery is for being powered operation bracelet.Increase battery, is
The system power supply of operation bracelet, especially in the case where operation bracelet is wireless bracelet, battery can solve as wireless bracelet
The problem of power supply.
In other embodiments, when operation bracelet is wireless bracelet, wireless charging mould can also be set in operation bracelet
Block.
In the present embodiment, the operation bracelet of wired connection is changed to the operation bracelet of communication connection, to make
It obtains staff and obtains more free activity space at work.But, it is generally the case that before using operation bracelet,
It needs that first the first wireless module of operation bracelet is matched and bound with the second wireless module, to be communicated.
Another embodiment of the present invention provides another producing line group operation intellectual analysis and the system of improvement.
The method that the improvement system is implemented for previous embodiment (but realizes that the method is not limited and adopted
With the system), the improvement system please refers to Fig.3.
The system comprises host (not marking) and for being worn on the operation bracelet (not marking) of worker on hand.
In the present embodiment, host specifically uses computer equipment 320, as shown in Figure 3.
In the present embodiment, operation bracelet includes main control module 311, gyro sensor 313 and acceleration transducer 312,
Its effect can refer to previous embodiment corresponding contents.
In the present embodiment, operation bracelet is wireless bracelet.When operation bracelet is wireless bracelet, each operation bracelet has the
One wireless module 317, the first wireless module 317 are communicated to connect with the second wireless module 321 in host (computer equipment 320).
In the entire system, each operation bracelet have the first wireless module, multiple first wireless modules can simultaneously with
Second wireless module is communicated, i.e., multiple operation bracelets can be communicated with host simultaneously by the second wireless module, be propped up
Hold one-to-many communication.
In the present embodiment, the first wireless module 317 can be bluetooth module, Zigbee module or Wi-Fi module etc..Together
Sample, the second wireless module 321 can be bluetooth module, Zigbee module or Wi-Fi module etc..
In the present embodiment, the second wireless module 321 is a module being integrated in computer equipment 320, belongs to host
A part.In other embodiments, the second wireless module can also be separately provided as a component, except host, sheet
Invention is not construed as limiting this.
In the present embodiment, operation bracelet further includes battery 318, and battery 318 is for being powered operation bracelet.Increase electricity
Pond 318 is the system power supply of operation bracelet, and especially in the case where operation bracelet is wireless bracelet, battery 318 can solve
The problem of powering for wireless bracelet.
In other embodiments, when operation bracelet is wireless bracelet, wireless charging mould can also be set in operation bracelet
Block.
In the present embodiment, the operation bracelet of wired connection is changed to the operation bracelet of communication connection, to make
It obtains staff and obtains more free activity space at work.But, it is generally the case that before using operation bracelet,
Need first the first wireless module 317 by operation bracelet matched and bound with the second wireless module 321, to be led to
Letter.
Corresponding with preceding method embodiment, in the improvement system, in the study stage, several demonstration workers are wearing work
In the case of industry bracelet, correct operation operation, the correct action number of each demonstration worker of operation bracelet record are carried out
According to the host is sent to, the host obtains correct operation according to the correct action data and acts, and the time is shortest
The correct operation action is judged as that standard operation acts.In the production phase, direct labor wears the operation bracelet and gives birth to
Operation is produced, the actual motion data that the operation bracelet acquires in direct labor's actual production process is sent to host, institute
It states host and practical operation action is obtained according to the actual motion data, and the practical operation is acted and the standard operation
Action is compared.
It is accordingly interior can to refer to previous embodiment for the property and advantage of more improvement systems provided in relation to the present embodiment
Hold.
Another embodiment of the present invention provides another producing line group operation intellectual analysis and improved method.
The method equally includes step 100 and step 200.
Step 100, the study stage is set, in the study stage, enables several demonstration workers in the case where wearing operation bracelet,
Correct operation operation is carried out, the correct action data of each each demonstration worker of operation bracelet record is sent to host, host root
Correct operation action is obtained according to correct action data, and time shortest correct operation action is judged as that standard operation acts.
Step 200, it in the production phase, enables each direct labor wear operation bracelet and carries out production operation, operation bracelet is adopted
Actual motion data in collection direct labor's actual production process is sent to host, and host obtains practical according to actual motion data
Operational motion, and practical operation action and standard operation action are compared.
Operation bracelet is wireless bracelet.When operation bracelet is wireless bracelet, each operation bracelet has the first wireless module,
First wireless module is communicated to connect with the second wireless module in host.
When alarm is sent on corresponding operation bracelet, operation bracelet further includes alarm module, alarm module for pair
Direct labor alerts.
Operation bracelet further includes photoelectric sensor, and photoelectric sensor is used to sense the light intensity of production environment.
Operation bracelet further includes sound transducer, and sound transducer is used to sense the noise size of production environment.
Operation bracelet further includes battery, and battery is for being powered operation bracelet.
The operation bracelet of wired connection is equally changed to the operation bracelet of communication connection by the present embodiment, to make
It obtains staff and obtains more free activity space at work.Similarly, it is generally the case that using operation bracelet it
Before, it needs that first the first wireless module of operation bracelet is matched and bound with the second wireless module, to be communicated.
Another embodiment of the present invention provides another producing line group operation intellectual analysis and the system of improvement.
The method that the improvement system is implemented for previous embodiment (but realizes that the method is not limited and adopted
With the system), the improvement system please refers to Fig.4.
The system comprises host (not marking) and for being worn on the operation bracelet (not marking) of worker on hand.
In the present embodiment, host specifically uses computer equipment 420, as shown in Figure 4.
In the present embodiment, operation bracelet includes main control module 411, gyro sensor 413 and acceleration transducer 412,
Its effect can refer to previous embodiment corresponding contents.
In the present embodiment, operation bracelet is wireless bracelet.When operation bracelet is wireless bracelet, each operation bracelet has the
One wireless module 417, the first wireless module 417 are communicated to connect with the second wireless module 421 in host (computer equipment 420).
In the entire system, each operation bracelet have the first wireless module, multiple first wireless modules can simultaneously with
Second wireless module is communicated, i.e., multiple operation bracelets can be communicated with host simultaneously by the second wireless module, be propped up
Hold one-to-many communication.
In the present embodiment, the first wireless module 417 can be bluetooth module, Zigbee module or Wi-Fi module etc..Together
Sample, the second wireless module 421 can be bluetooth module, Zigbee module or Wi-Fi module etc..
In the present embodiment, the second wireless module 421 is a module being integrated in computer equipment 420, belongs to host
A part.In other embodiments, the second wireless module can also be separately provided as a component, except host, sheet
Invention is not construed as limiting this.
In the present embodiment, operation bracelet further includes battery 418, and battery 418 is for being powered operation bracelet.Increase electricity
Pond 418 is the system power supply of operation bracelet, and especially in the case where operation bracelet is wireless bracelet, battery 418 can solve
The problem of powering for wireless bracelet.
In other embodiments, when operation bracelet is wireless bracelet, wireless charging mould can also be set in operation bracelet
Block.
In the present embodiment, the operation bracelet of wired connection is changed to the operation bracelet of communication connection, to make
It obtains staff and obtains more free activity space at work.But, it is generally the case that before using operation bracelet,
Need first the first wireless module 417 by operation bracelet matched and bound with the second wireless module 421, to be led to
Letter.
In the present embodiment, operation bracelet further includes photoelectric sensor 415, sound transducer (not marking) and alarm module
416, wherein sound transducer can be microphone 414, photoelectric sensor 415, sound transducer and alarm module 416 property
Matter and effect can refer to foregoing embodiments corresponding content.
Corresponding with preceding method embodiment, in the improvement system, in the study stage, several demonstration workers are wearing work
In the case of industry bracelet, correct operation operation, the correct action number of each demonstration worker of operation bracelet record are carried out
According to the host is sent to, the host obtains correct operation according to the correct action data and acts, and the time is shortest
The correct operation action is judged as that standard operation acts.In the production phase, direct labor wears the operation bracelet and gives birth to
Operation is produced, the actual motion data that the operation bracelet acquires in direct labor's actual production process is sent to host, institute
It states host and practical operation action is obtained according to the actual motion data, and the practical operation is acted and the standard operation
Action is compared.
It is accordingly interior can to refer to previous embodiment for the property and advantage of more improvement systems provided in relation to the present embodiment
Hold.
Although present disclosure is as above, present invention is not limited to this.Any those skilled in the art are not departing from this
It in the spirit and scope of invention, can make various changes or modifications, therefore protection scope of the present invention should be with claim institute
Subject to the range of restriction.
Claims (13)
1. a kind of producing line group operation intellectual analysis and improved method, which is characterized in that including：
Step 100, the setting study stage enables several demonstration workers in the case where wearing operation bracelet in the study stage,
Correct operation operation is carried out, the correct action data of each each demonstration worker of operation bracelet record is sent to master
Machine, the host obtains correct operation according to the correct action data and acts, and the time shortest correct operation is moved
Work is judged as that standard operation acts；
Step 200, it in the production phase, enables each direct labor wear the operation bracelet and carries out production operation, the operation hand
Ring acquires the actual motion data in direct labor's actual production process and is sent to host, and the host is according to the reality
Action data obtains practical operation action, and practical operation action and standard operation action are compared.
2. the method as described in claim 1, which is characterized in that by the practical operation action with the standard operation act into
Row comparison judges that the direct labor acts with the presence or absence of faulty operation according to comparing result.
3. method as claimed in claim 2, which is characterized in that when judging the direct labor there are when faulty operation action,
The host sends out alarm, and the alarm is sent on the corresponding operation bracelet and/or the terminal of monitoring side；When
When the alarm is sent on the corresponding operation bracelet, the operation bracelet further includes alarm module, the alarm module
For being alerted to the direct labor.
4. the method as described in claim 1, which is characterized in that the operation bracelet is wired bracelet or wireless bracelet；Institute
When to state operation bracelet be wired bracelet, multiple operation bracelets connect a transponder；The operation bracelet is wireless bracelet
When, each operation bracelet has the first wireless module, the second wireless module of first wireless module and the host
Communication connection.
5. the method as described in claim 1, which is characterized in that the operation bracelet includes main control module, gyro sensor
And acceleration transducer；Using the Orientation differences data of the gyro sensor operation of recording；Using the acceleration sensing
The speed change data of device operation of recording；The host is calculated according to the Orientation differences data and the speed change data
To corresponding operational motion.
6. method as claimed in claim 5, which is characterized in that the operation bracelet further includes photoelectric sensor, the photoelectricity
Sensor is used to sense the light intensity of production environment.
7. method as claimed in claim 6, which is characterized in that the operation bracelet further includes sound transducer, the sound
Sensor is used to sense the noise size of production environment.
8. the method stated such as claim 7, which is characterized in that the operation bracelet further includes battery, and the battery is used for institute
Operation bracelet is stated to be powered.
9. the method as described in claim 1, which is characterized in that when the product of production needs multiple stations, each work
Position respectively uses step 100 and step 200 to be improved, and calculates personnel and working hour required after each station improves.
10. method as claimed in claim 9, which is characterized in that in the production phase, when stopping production, direct labor's handle
After the operation bracelet is removed, data are still issued the host by the operation bracelet, for calculating the production phase packet
The stopping production time containing.
11. a kind of producing line group operation intellectual analysis and the system of improvement, which is characterized in that including：
Host；
For being worn on the operation bracelet of worker on hand；
In the study stage, several demonstration workers carry out correct operation operation, the operation hand in the case where wearing operation bracelet
The correct action data of each demonstration worker of ring record is sent to the host, and the host is according to the correct action number
It is acted according to correct operation is obtained, and the time shortest correct operation action is judged as that standard operation acts；
In the production phase, direct labor wears the operation bracelet and carries out production operation, and the operation bracelet acquires the production
Actual motion data in worker's actual production process is sent to host, and the host obtains real according to the actual motion data
Border operational motion, and practical operation action and standard operation action are compared.
12. system as claimed in claim 11, which is characterized in that the operation bracelet includes main control module, gyro sensors
Device and acceleration transducer.
13. system as claimed in claim 12, which is characterized in that the operation bracelet further include alarm module, wireless module,
At least one of battery, photoelectric sensor and sound transducer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810159350.0A CN108549333B (en) | 2018-02-26 | 2018-02-26 | Production line collective operation intelligent analysis and improvement method and system |
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| CN201810159350.0A CN108549333B (en) | 2018-02-26 | 2018-02-26 | Production line collective operation intelligent analysis and improvement method and system |
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| CN112923972A (en) * | 2021-01-27 | 2021-06-08 | 苏州凌世智能科技有限公司 | Operation monitoring method, bracelet and user side |
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| CN108549333B (en) | 2020-07-24 |
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